Instructions – Parts List Parts WALL MOUNT OR FLOOR STAND 4:1 Ratio, Gluttonr Circulation Packages 310564D For heavy–duty, medium–volume circulation of fluids. Read warnings and instructions. See page 2 for Table of Contents and a List of Models. TI0957 Model 96A637 Shown Related Manuals: 307107 Fluid Regulator 308169 Lubricators 307628 Fluid Ball Valves 308201 Runaway Valves 307707 Surge Tanks 307843 Glutton Pumps GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 2002, Graco Inc.
Table of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Identification . . . . . . . . . . . . . . . . . . . . . . . . 5 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS D This equipment is for professional use only.
WARNING MOVING PARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly. FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
Component Identification 1 2 Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system and at least 7 ft (2.1 m) for a floor mounted system. Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor.
Setup WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Site Preparation Fig. 1. Relieve system pressure. For installing any one of the packages listed in this manual, select a site with at least 5 ft (1.5 m) overhead clearance for the wall mounted systems and at least 7 ft (2.1 m) for the floor mounted systems.
Setup WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Wall Mount installation of the Circulation Package Fig. 1. The circulation package consists of the pump mounted on the wall mount frame. Also on the wall mount frame are air filter, master air valve, air controls, lubricator, surge tank, fluid filter, and plumbing. NOTE: Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system.
Setup Connect the Fluid Lines Fig. 1. Connect system fluid supply line to the circulation package at fluid supply inlet (A). Close filter ball valves (E) to isolate the circulation package from the main fluid supply line. Using the Quick Connectors Fig. 2. To open a quick connector (A), loosen the captive screw (B) and open the connector. Slide the desired component into or out of the connector, close, and tighten the screw.
Setup 2. Air and fluid hoses: use only electrically conductive hoses. Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the circulation package, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4. 1. Pump: use the ground wire and clamp (A, supplied). See Fig. 3. Loosen the grounding lug locknut (W) and washer (X). Insert one end of the ground wire (A) into the slot in lug (Z) and tighten the locknut securely.
Operation Pressure Relief Procedure WARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you: D D D D are instructed to relieve the pressure, stop spraying, check or service any of the system equipment, or install or clean the spray nozzle. 1. Fig. 4.
Operation W Y AA CC DD BB 23 5 23 Ref Side View 14 Ref TI0957 14 Model 96A637 Shown Fig.
Operation Starting and Adjusting the Pump 1. Fig. 4. Open all fluid shutoff valves (5–two). Make sure Air Regulator (CC) is fully closed. 2. Open the spray gun at the last gun station and keep it open while starting the pump. 3. Open the bleed-type master air valves (W, AA).
Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system. 2. Remove the air cap and spray tip from the gun. See the gun manual. 3. Fig. 4. Remove the filter element from the fluid filter (23). Reinstall the filter bowl. 4.
Maintenance Air Filter Service 1. Fig. 4. Every day, drain contaminants from the bowl before reaching the baffle level by opening the drain at the bottom of the bowl (BB). WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. 14 310564 2. Clean the air filter regularly to maximize filtering efficiency and to avoid excessive pressure drop. Fully relieve pressure to remove the bowl (BB). 3.
Troubleshooting WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see pump manual. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions; be sure all valves are open; increase pressure. Empty fluid supply Refill and reprime pump. In an air-powered system, use pump runaway valve. Clogged fluid outlet line, valves, etc.
Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump 50 Ref 49 51 Ref 1 46 Ref 37,38,39 32,33,34 30 7 44 47 48 4,3,2 5,4,3 31 43 Ref 13 Detail A 12,4,3 11 15 16 14 25,26,27 52 51 35 13 50 46 19 53,21,20 17 45 14 22 43 36 5 54 4,3 35 TI0957 24 Ref 5 14 14 Ref 16 310564 3,4 23 42 10 Detail A
Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump Ref No. Part No.
Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump 7 30 37,38,39 32,33,34 50 Ref 51 Ref 49 46 Ref 1 2,3,4 44 47 31 48 3,4,5 43 Ref 3,4,12 Detail A 13 50 35 51 52 25,26,27 11 14 15 16 46 19 45 13 20,21,53 17 43 22 14 36 5 54 35 3,4 5 Ref 24 14 Detail A 10 42 23 3,4 14 Ref 54 18 310564 TI0958
Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump Ref No. Part No.
Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump 1 37,38,39 7 32,33,34 50 Ref 49 51 Ref 46 Ref 44 47 48 4,3,2 31 5,4,3 43 Ref 13 Detail A 12,4,3 11 15 16 30 25,26,27 14 52 51 35 50 46 13 45 19 53,21,20 17 43 14 22 24 36 54 35 5 TI0959 4,3 Ref 5 14 14 Ref 20 310564 3,4 23 42 10 Detail A
Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump Ref No. Part No.
Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump 7 32,33,34 50 Ref 1 30 37,38,39 51 Ref 46 Ref 2,3,4 49 44 47 31 48 3,4,5 43 Ref 3,4,12 Detail A 13 50 46 35 51 52 25,26,27 11 14 19 45 20,21,53 43 15 16 13 17 22 36 54 35 TI0960 14 24 5 3,4 5 Ref 14 Detail A 22 310564 10 42 23 3,4 14 Ref
Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump Ref No. Part No.
Parts Single Mount Floor Stand, Model 618613 9/16 in. (4) places 3/8 in.
Parts Dual Mount Floor Stand, Model 618314 9/16 in. (4) places 3/8 in.
Technical Data 4:1 Ratio Glutton Pumps Category Data Maximum Fluid Working Pressure 2.4 MPa, 24.5 bar (350 psi) Air Operating Range 0.17–0.6 MPa, 1.7 – 6.2 bar (25 – 90 psi) Fluid Flow at 60 Cycles per Minute 21.2 liter/min (5.6 gpm) Cycles Per Liter (gallon) 2.7 (10.4) Maximum Recommended Pump Speed 60 cycles per minute Wetted parts Stainless Steel, PTFE, Ultra High Molecular Weight Polyethylene, polypropylene, Nylon Vitonr is a registered trademark of the Du Pont Co.
Notes 310564 27
Dimensions Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. 1 Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor.
Mounting Hole Layout 1 Check that the wall frame is level before bolting it to the wall. 2 Mount the wall frame so the top edge is 5 to 6 ft (1.5 to 1.8 m) above the floor. 2 1 27.0 in. (685.8 mm) 0.5 in. (12.7 mm) 3/8 in. (8) places 25.0 in. (635.0 mm) 3.0 in. (76.2 mm) 31.0 in. (787.
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
