Instructions - Parts Hydra-Clean® Packages 312585H EN Package solutions for pressure washing applications. For use only with water and cleaning solutions. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and in your respective pump manual. Save these instructions. See page 3 for model information, including maximum working pressure.
Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wall Mount Packages . . . . . . . . . . . . . . . . . . . . . 6 Flush Before Using Equipment . . . . . . . . . . . . . . 6 Integrated Air Control Module . . . . . . . . . . . . . . . 6 Grounding .
Models Models Check your package’s identification plate (ID) for the 6-digit part number of your package. To order replacement parts, see Parts starting on page 14. All packages include air controls, hose and gun, and ground wire. ID TI11530A Maximum Air Input Pressure psi (MPa, bar) Includes: Part No. Series Maximum Working Pressure psi (MPa, bar) Ratio Displacement Pump Size (cc per cycle) Portable Cart 247549 C 1250 (8.6, 86.2) 100 (0.7, 7.0) 12:1 550 cc ✔ 247550 C 1250 (8.6, 86.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
Installation Installation The Graco warranty will not apply if cleaning solutions other than those recommended by Graco are used in these units. Only use solutions that are not harmful to the wetted parts. See the Technical Data in the displacement pump manuals 311825, 311827, and 312745. See FIG. 1. Connect the suction hose (P) between the pump fluid inlet and the suction tube (R), using thread sealant on the male threads. Screw on the suction tube strainer.
Installation L R M B K C U N A Detail of Air Controls (C) T J E P S G F TI11380b D H TI8322d FIG.
Installation Grounding Air and fluid hoses: use only electrically conductive hoses. Air compressor: follow manufacturer’s recommendations. Although water generally provides a natural electrical ground, the following equipment must be grounded if the cleaning chemicals are volatile. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.
Operation Operation Pressure Relief Procedure Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts. Cleaning Solutions Prepare the cleaning solution according to the manufacturer’s instructions. Be sure to observe all warnings. If you are using powdered cleaners, mix them thoroughly in a separate pail before adding them to a supply drum. Undissolved powders are extremely abrasive and may damage pump parts. 1. Engage the trigger lock.
Operation Starting the Pump • The piston and intake check valves of displacement pump 247599 are factory-set for light viscosity fluids. This setting minimizes surging at pump stroke changeover. To adjust the valves for heavier viscosity fluids, see manual 312745. • Always stop the pump at the bottom of its stroke to prevent fluid from drying on the rod and damaging the throat packings. When you finish pumping, always relieve the pressure, page 9.
Operation 312585H 11
Troubleshooting Troubleshooting 1. Relieve the pressure, page 9. 2. Check all possible causes and problems before disassembling the pump. Problem Pump fails to operate. Cause Solution Restricted line or inadequate air supply; closed or clogged valves. Clear; increase air supply. Check that valves are open. Obstructed fluid hose or gun/valve; fluid hose ID is too small. Open, clear*; use hose with larger ID. Fluid dried on displacement rod.
Repair Repair Disconnect the Displacement Pump Reconnect the Displacement Pump See the Parts drawings on pages 14-17. See the Parts drawings on pages 14-17. 1. Screw the connecting rod adapter (11) to the air motor shaft. 1. Flush the pump, if possible. Stop the pump at the bottom of its stroke. Relieve the pressure, page 9. 2. Disconnect the air, fluid, and suction hoses. Do not lift the pump by the lift ring when the total weight exceeds 250 kg (550 lb).
Parts Parts 247549 Cart Mount Package See parts listing on page 18. 26 22 21 6 66 30 Ref.
Parts 247550 Wall Mount Package See parts listing on page 18. 22 6 8 26 21 Ref.
Parts 247551, 247553, and 258664 Cart Mount Packages See parts listing on page 18. 26 22 6 21 66 67 2 30 Ref.
Parts 247552, 247554, and 258665 Wall Mount Packages See parts listing on page 18. 22 6 8 26 21 Ref.
Parts Parts Listings Common Parts The following parts except #39, are used on all packages in this manual. Ref. 4 8 12 16 17 19 Part 100133 244524 101712 101748 15T272 15T273 20 214959 21 22 166629 166630 23 24 205770 100085 25 26 15T284 247879 Description Qty. WASHER, lock; 3/8 4 WIRE, ground 1 NUT, lock; 5/8-11 3 PLUG, pipe; 3/8 npt; sst 1 COUPLING, quick release; 3/8 npt 1 SWIVEL; 90°; 1 in. npt(m) x 1 1 in. npsm(f) HOSE, suction; 1 in. (25 mm) ID; 1 1 in. npt(m) sst fittings; 6 ft (1.
Parts Package Part Nos. Ref. No. Description 247549 247550 10 247599 247599 247551 247552 247553 247554 258664 258665 Qty 63 64 66 PUMP, displacement; see 312745 PUMP, displacement; see 311825 PUMP, displacement; see 311825 PUMP, displacement; see 311827 ADAPTER; M38 x 2 x 3/4-16 unf ADAPTER; 1 1/4-12 unf x 3/4-16 unf COLLAR, coupling NUT, coupling MANIFOLD, fluid outlet; 1 in. npt(m) x 3/8 npt(f) x 3/8 npt(f) MANIFOLD, fluid outlet; 3/4 npt(f) x 3/8 npt(f) x 3/8 npt(f); sst BUSHING; 1-1/2 in.
Air Regulator Assemblies Air Regulator Assemblies 24E013, for Cart-Mount Models 101 108 109 104 102 Ref. 101 102 103 Part 116521 113218 160327 104 105 106 108 109 100960 100840 108638 157785 194545 Description Qty.
Kits Kits Bare Gun Replacement Kits • 15T283, Brass Spray Gun (standard) • 15T282, Stainless Steel Spray Gun (optional) Gun Stainless Steel Fitting Kit • 247880, includes stainless steel gun inlet and outlet fittings Gun Wand Replacement Kits • 15T279, 32 in. (813 mm) Stainless Steel Wand (standard) • 15T280, 10 in.
Wall Mounting Bracket Diagram Wall Mounting Bracket Diagram 17.8 in. (450.9 mm) 14.5 in. (368.3 mm) 2.0 in. (50.8 mm) 5.4 in. (136.5 mm) 7.4 in. (187.3 mm) 11.75 in. (298.5 mm) 5.3 in. (133.4 mm) 9.0 in. (228.6 mm) 1.6 in. (41.4 mm) 12.4 in. (314.3 mm) 1.0 in. (25.4 mm) 7/16 in. (11 mm) diameter holes for mounting to wall 1/2 in. (12.
Dimensions Dimensions Wall Mount Packages (247550, 247552, 247554) Cart Mount Packages (247549, 247551, 247553) D A A B1 C C B2 D TI11378b Package A in. (mm) 247549 50.0 (1270) 247550 44.3 (1125) 247551 50.5 (1283) 247552 46.4 (1179) 247553 50.5 (1283) 247554 46.4 (1179) 258664 50.5 (1283) 258665 46.4 (1179) 312585H B1 in. (mm) B2 in. (mm) C in. (mm) D in. (mm) Air Inlet (in.) Pump Fluid Inlet (in.) Pump Fluid Outlet (in.) Weight lb (kg) 5.6 (142) 17.1 (434) 25.
Pump Performance Tables Pump Performance Tables 12:1 Ratio Pumps (247549, 247550) 40 PSI (0.3 MPa, 3 bar) Air Supply Fan Spray Tip Angle Orifice gpm (˚) Size (l/min) cfm (m³/min) 70 PSI (0.5 MPa, 5 bar) Air Supply Working Pressure in PSI (MPa, bar) gpm (l/min) Working Pressure in PSI (MPa, bar) gpm (l/min) cfm (m³/min) Working Pressure in PSI (MPa, bar) 40 .030 (0.76) 1.00 (3.79) 808.68 1.33 (5.03) 16.50 (0.47) (5.58, 55.76) 1144.56 1.56 (5.91) 26.73 (0.76) (7.89, 78.91) 25 450.85 799.81 .
Pump Performance Tables 30:1 Ratio Pumps (247553, 247554) 40 PSI (0.3 MPa, 3 bar) Air Supply Fan Spray Tip Angle Orifice (˚) Size gpm (l/min) cfm (m³/min) 70 PSI (0.5 MPa, 5 bar) Air Supply 100 PSI (0.7 MPa, 7bar) Air Supply Working Pressure in Working PSI (MPa, Pressure in bar) gpm (l/min) cfm (m³/min) PSI (MPa, bar) gpm (l/min) cfm (m³/min) Working Pressure in PSI (MPa, bar) 40 1066.61 .030 (0.76) 1.57 (5.94) 27.19 (0.77) (7.35, 73.54) 2.01 (7.61) 1852.60 2544.63 53.66 (1.52) (12.77, 127.73) 2.
Pump Performance Tables 26 312585H
Technical Data Technical Data Maximum fluid working pressure Part Nos. 247549 and 247550 . . . . . . . . . . . . . . . . . . Part Nos. 247551 and 247552 . . . . . . . . . . . . . . . . . . Part Nos. 247553 and 247554 . . . . . . . . . . . . . . . . . . Part Nos. 258664 and 258665 . . . . . . . . . . . . . . . . . . Maximum air working pressure. . . . . . . . . . . . . . . . . . . . . Ratio Part Nos. 247549 and 247550 . . . . . . . . . . . . . . . . . . Part Nos. 247551 and 247552 . . . . . . . . . . . . .
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
