Repair - Parts PR70 and PR70v 312760S EN Two Component Liquid Dispensing Systems Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only. Not approved for use in European explosive atmosphere locations. 3000 psi (21 MPa, 207 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure Important Safety Instructions Read all warnings and instructions in all supplied manuals. Save these instructions.
Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 14 Models with Advanced Display Module . . . . . . . 14 Models with Standard Display Module . . . . . . . 14 Shutdown . . . . . . . . . . . . . . . .
Related Manuals Related Manuals PR70 and PR70v Operation and Parts Manuals Part Description 3A0429 PR70 with Standard Display Module Operation and Maintenance Manual 312759 PR70 and PR70v with Advanced Display Module Operation and Maintenance Manual 312760 PR70 and PR70v Repair and Parts Manual 312394 PR70 and PR70v Feed Systems Manual 312761 PR70v Integrated Heat Instructions - Parts Manual MD2 Dispense Valve Manual Part Description 312185 MD2 Dispense Valve Instructions and Parts Manual 3
Product Configurator Product Configurator PR7F - - - - - - - - - - - - - I-J K L M N O P Q R S T U V Mixer Applicator Mounting Power Cord Flow Monitoring High Volume Side Tank High Volume Side Tank Cover Low Volume Side Tank Low Volume Side Tank Cover Tank Level Sensors Heat Zone Controller Off-Board Tank Stand G-H Dispense Valve F High Volume Side Hose High Volume Side Piston Air Motor D-E Low Volume Side Hose B-C Controls A Low Volume Side Piston Code: -
Product Configurator 4 5 6 7 8 9 A B C F G H J L M R S T U W X Y Z 140, Available in Nylon Only 160 180 200 220 240 260 280 300 320 360 400 440 480 520 560 600 640 720 800 880 960 Custom High Volume side, consult factory (stainless steel only) Code D Part A LC1___ B LC2___ C LC3___ Code E Part 1 2 3 4 5 6 7 8 9 A B C F G H 312760S High Volume Side Piston and Metering Tube Material Nylon Piston, Stainless Steel Metering Tube (last three digits of part number is the mm2 piston size) UHMWPE Pisto
Product Configurator 6 C3 LC0163 C4 LC0164 C5 LC0165 C6 LC0166 C7 LC0167 C8 LC0168 C9 LC0169 CA LC0170 CB LC0171 CC LC0172 CD LC0173 CE LC0174 D1 LC0175 D2 LC0176 D3 LC0177 D4 LC0178 D5 LC0179 D6 LC0180 D7 LC0181 D8 LC0182 D9 LC0183 DA LC0184 DB LC0185 DC LC0186 DD LC0187 DE LC0188 E1 LC0190 Recirculating, On-Board Tanks, 3/16 in. (4.8 mm) - 15 ft (4.6 m) Recirculating, On-Board Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.
Product Configurator GH LC0406 GJ LC0407 GK LC0432 GL LC0433 GM LC0434 GQ LC0435 GR LC0436 GS LC0437 GT LC0438 GU LC0439 GW LC0440 GX LC0441 GY LC0442 G1 LC0443 G2 LC0444 G3 LC0445 G4 LC0446 G5 LC0447 HA LC0472 HB LC0473 312760S High Pressure, 3/4 in. (19 mm) - 10 ft (3.0 m) High Pressure, 3/4 in. (19 mm) - 15 ft (4.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) High Pressure, Recirculating, On-Board Tanks, 3/8 in. (9.
Product Configurator Code M Part Applicator Mounting Code P Part High Volume Side Tank N LC0294 1 LC0292 N 1 2 3 N/A 256896 255241 255250 2 3 LC0293 256439 4 255251 5 255281 6 255282 7 255283 8 LC0235★ 9 LC0236★ A B C LC0013★ LC0012★ 255285★ D LC0156 E LC0157 F 255284★ G H LC0254★ LC0255★ J K LC0054 LC0158 L M P LC0259 LC0055 LC0159 R S LC0260 LC0126 T LC0127 U LC0128 V LC0238★ None No Tanks, 1 1/2 in.
Product Configurator W LC0129 X Y Z LC0160 LC0297 LC0237★ --- ★ 8 L, Twin Polyethylene Tanks and Lids, Two 240V Agitators, with Shut-Off Valves Accumulator, Fluoroelastomer Accumulator, EP 7.5 L, Stainless Steel, High Level Sensors, 240V Heat When ordering tanks for spare or replacement parts, refer to Parts section of the PR70 and PR70v Feed Systems manual.
Product Configurator R LC0052 Off-Board Vacuum De-gas, Electric Agitator, Fill Port, Slinger - 60 L On-Board, Pneumatic Agitate On-Board, Pneumatic Agitate, De-gas On-Board, Pneumatic Agitate, De-gas, Fill Port Off-Board Pneumatic Agitator - 30 L Off-Board Pneumatic Agitator - 60 L Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 30 L S T U LC0130 LC0131 LC0132 V W Z LC0142 LC0143 LC0146 Code T Part Tank Level Sensors N 2 N/A LC0278 3 LC0279 4 LC0282 5 LC0281 6 LC0280 7
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock.
Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline.
Warnings 312760S 13
Grounding Grounding 5. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible. 6. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled. This product must be grounded.
Shutdown 3. Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve. 4. Relieve pressure. See Pressure Relief Procedure. 5. With a clean rag and cotton swabs, clean the end of the dispense valve. 6. Install nightcap on the dispense valve.
Troubleshooting Troubleshooting Before starting any troubleshooting procedures, perform the following procedure. 3. Allow the machine to cool if the machine has a heat control option. 1. Relieve pressure. See Pressure Relief Procedure, page 14. Try the recommended solutions in the order given for each problem to avoid unnecessary repairs. Verify all circuit breakers, switches, and controls are properly set and wiring is correct. 2. Disconnect AC power from the machine.
Troubleshooting Problem Cause Solution Material dispensed not correct weight Specific gravity of one or more of the Recalibrate machine. two materials has changed since calibration Machine dispensing off ratio Pumps drawing material back from valve hose 312760S Machine air pressure has changed since calibration. Readjust air pressure regulator to value used when machine was calibrated, or recalibrate machine. Not enough material in one or more tanks Check tank levels; fill and prime as necessary.
Troubleshooting Error Codes (Advanced Display Module) Code-Class-Event Shown on Errors Screen Description 050X-A-Improper System Cal Improper Calibration 5 06CX-A-Invalid Key Token No or Invalid Key Token 4 A401-A-Over Current Z1 Heater Over Current, Zone #1 7 A402-A-Over Current Z2 Heater Over Current, Zone #2 7 A403-A-Over Current Z3 Heater Over Current, Zone #3 7 A404-A-Over Current Z4 Heater Over Current, Zone #4 7 A4C1-A-Fan Over Current Z1 High Relay 2 Current, Zone #1 7 A4C2-A
Troubleshooting Code-Class-Event Shown on Errors Screen Description System Behavior Ref F2B-Low Flow B Side Low B Side Fluid Flow, relative to calibration and user-input allowable variance.
Troubleshooting Code-Class-Event Shown on Errors Screen Description T203-D-Low Material Temp Z3 Material Below Temperature, Zone #3 8 T204-D-Low Material Temp Z4 Material Below Temperature, Zone #4 8 T401-A-High Material Temp Z1 Material Over Temperature, Zone #1 7 T402-A-High Material Temp Z2 Material Over Temperature, Zone #2 7 T403-A-High Material Temp Z3 Material Over Temperature, Zone #3 7 T404-A-High Material Temp Z4 Material Over Temperature, Zone #4 7 T4C1-A-Blanket Over Temp Z1
Troubleshooting Code-Class-Event Shown on Errors Screen Description System Behavior Ref WM02-A-Current Fault Z2 High Relay 1 Current, Zone #2 7 WM03-A-Current Fault Z3 High Relay 1 Current, Zone #3 7 WM04-A-Current Fault Z4 High Relay 1 Current, Zone #4 7 WMC1-A-Control Fault Z1 Unexpected Relay 1 Current, Zone #1 7 WMC2-A-Control Fault Z2 Unexpected Relay 1 Current, Zone #2 7 WMC3-A-Control Fault Z3 Unexpected Relay 1 Current, Zone #3 7 WMC4-A-Control Fault Z4 Unexpected Relay 1 Curr
Troubleshooting System Behavior Reference System Behavior Description When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by 6 pressing the Enter button ( ). Any auto-sequencing in progress will be stopped, and the foot switch will be disabled until the error-code is acknowledged. Once the error-code pop-up is acknowledged, the machine will return to normal operation The error will be shown in the Errors screen until the condition is cleared.
Troubleshooting Error Codes (Standard Display Module) When the machine is operating and a fault is detected, it will report the condition by generating an error code. Error codes are typically generated when the machine is idle after dispensing a shot. When error codes are generated, a screen will be displayed which contains an animation sequence, the error code number and an ICON symbol representing the condition detected. The HMI will also output an error code tone sequence.
Troubleshooting Error Code E23 E24 E25 E26 E27 E28 E29 E50 24 Title Cause, Details Less than Minimum Shot Requested Error Improper Calibration Error User has requested a shot < the minimum allowable size entered during calibration. (< 15% of stoke, N/A in Operator Mode).
Electrical Schematics Electrical Schematics A B C NOTE: Fluid Control Module #2 sections apply only to models with Advanced Display module D E F See FIG. 6 G H J K L M See FIG. 6 See FIG. 6 N P R S T U V W X FIG.
Electrical Schematics A B C D E F G H J K L M N P R S T U V W X FIG.
Electrical Schematics FIG. 6 FIG. 6 FIG. 6 FIG. 6 FIG.
Electrical Schematics NOTE: See PR70 operation manual for Optional External Control Interface instructions. Customer Supplied Dry Contact/Relay 2 2 3 1 5 4 NOTE: Connector #2 is for use with systems with an Advanced Display Module only. Brown Gray Black Blue White SHOT SEL - BIT 0 SHOT SEL - BIT 3 Not Used COMMON SHOT SEL - BIT 1 NOTE: View shown is looking at pins on end of cable. Customer Supplied Dry Contact/Relay 1 NOTE: Connector #1 is for use with all systems.
Repair Repair HydraCheck Kit Installation 200d 1 200b 200a 200c 203 AA 1 ti12437a Torque to 85 in-lb (9.6 N•m). FIG. 7: HydraCheck Installation - Variable Ratio Base 420 100d 100b 103 104 ti12436a FIG.
Repair The following procedure is the same for Fixed and Variable Ratio bases, except where noted. See FIG. 7 and FIG. 8 for part references. See Kits on page 80 for kit numbers. NOTE: The HydraCheck kit is intended to be used with low viscosity materials to minimize splashing. It is not intended to be used as a timer or flow control device. Prepare Machine for Kit Installation 1. Navigate to the Manual screen. 2. Press the Retract Piston Command button. 3. Relieve system pressure.
Repair Air Cylinder Kit Installation 420 401 411 4 4 405 417 412 403 419 406 412 413 416 415 422 411 4 412 418 407 1 414 409 412 2 414 415 ti12490a 410 1 Torque to 41 in-lb (4.6 N•m). 2 Torque to 350 in-lb (39.5 N•m). 3 Torque to 100 ft-lb (135 N•m). 4 Coat all sliding surfaces with lubricant, part 115982. 5 Apply sealant tape to npt fittings. See Kits on page 80 for kit numbers. Prepare Machine for Kit Installation 1. Relieve pressure. See Pressure Relief Procedure, page 14.
Repair in the blind end block (418) using a long allen wrench. 10. Partially remove the air cylinder by pulling on the cylinder from the back of the machine until the air lines at the elbow fittings can be seen. them. Then torque the bolts to 350 in-lb (39.5 N•m) in a crisscross pattern. 3 1 11. With the cylinder partially removed, disconnect the airlines at the air cylinder elbow fittings. 12. Finish removing air cylinder. 13.
Repair Rear Pump Rebuild Kit Installation See Kits on page 80 for kit numbers. The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request. 513 506 514 507 2 508 511 501 504 512 503 505 1 502 3 3 510 ti12491a 509 1 Torque to 350 in-lb (39.5 N•m). 2 Lube shaft with krytox grease prior to insertion into bearing. 3 Shaft seal (503) must be installed with open side facing the washer (512). FIG.
Repair 6. Remove the shroud (117, 214). See FIG. 16 on page 42 and FIG. 21 on page 49. Disassemble the Rear Pump Assembly 7. Disconnect the pump shaft (511) from the drive block. a. Loosen the shaft locking nut (502). block. This will prevent the threads from damaging the seal (503). 17. Slide the pump shaft through the hole in the bearing housing. 18. Align the bearing housing in position next to the pump housing. 19. Install the pump collar over the bearing housing. b.
Repair Piston/Cylinder Replacement Kit Installation 7. Push the drive block (104, AA) forward until pistons are fully extended. See FIG. 7 and FIG. 8 on page 29. See Piston Package on page 60 and Nylon and UHMW Piston Replacement Kits on page 63 for kit numbers. 8. Use a wrench to prevent the pump shaft (511) from rotating and remove the piston screw (605). See FIG. 9 on page 33. 606 1 601 10. Clean the washers. 606 Install Cylinder 605 602 9.
Repair Check Valve Rebuild Kit Installation the female threaded end of the check valve housing (513). See Pump Sub-Assembly, LC0112, page 54 for pump sub-assembly part references. See Kits on page 80 for kit numbers. Inner Radius Outside Chamfer 2104 10. Install the check valve ball (2101) on top of the spring (2101). 11. Place the seat (2104) on top of the check valve ball (2101) with the outside chamfered side of the seat facing away from the check valve ball. 1 2102 12.
Repair Piston Plug Installation Pressure Transducer Installation NOTE: The pressure transducers are designed to work with the hoses available in the PR70 configurator. If they are used with other hoses, unexpected alarms may occur. 508 1. Follow steps 1 through 6 of Piston Plug Installation on this page. 1802 2. Remove shield locking screws (2202, 2409) then remove shield (117, 214). 1801 3. Install hex end of pressure transducer into end cap (508). ti12562a 1. Drain the pump.
Repair Flow Meter Installation 9. Install fluid lines into fitting (2003) on top of flow meter. 1. Drain the pump. • If ball valves are installed, close the ball valves then take several shots. • If ball valves are not installed, empty the tanks. Perform shots repeatedly until no material comes out of the dispense valve. 10. For side A flow meters, plug flow meter sensor cable into port #1 on Fluid Control Module #2.
Repair Fluid Control Module Replacement If there is only one fluid control module on the machine, the module number is 1. If there are two fluid control modules, the module closest to the air regulator is module number 1 and the other module is number 2. 1. Remove access cover (D). C 1 A C D ti12334a B 1 Connection Reference (FIG.
Repair 7. If there is only one fluid control module on the machine, set the rotary switch (S) to 1. See FIG. 14. If there are two fluid control modules, set the rotary switch (S) to 1 on the module closest to the air regulator and set the rotary switch (S) to 2 on the other module. See FIG. 14. Fuse Replacement The rotary switch setting must only be adjusted on new fluid control modules after installation. The rotary switch setting indicates the fluid control module number being replaced.
Parts Parts See Feed Systems manual for feed system parts. See Related Manuals on page 3. Fixed Ratio Base, LC0262, LC0263, LC0264, LC0265 2 105 100d 3 100b 106 103 2 108 3 104 107 1 Torque to 85 in-lb (9.6 N•m). 2 Torque to 350 in-lb (39.5 N•m). 3 Torque to air cylinder shaft to100 ft-lb (135 N•m). 111 ti12436a 109 110 118 119 1 109 ti12486a FIG.
Parts Fixed Ratio Base, continued 100c 1 102 2 101 100a 1 Torque to 85 in-lb (9.6 N•m). 2 Torque to 350 in-lb (39.5 N•m). 4 Retaining ring must rest against pump body. 4 ti12487a 117a 117 120 112 ti12476b FIG.
Parts Ref Part 100a 120920 100b 120919 100c 111260 100d 15K816 101 102 103 104 105 106 LC0112 120913 120919 LC0107 121166 LC0110 LC0111 107 108 109 110 111 112 114 115 116 117 117a 118 119 LC0290 121167 120885 LC0239 LC0261 255235 * 121597 * 61/2906-BK/11 * 61/2904-BK/11 LC0308 ▲15M511 84/0001-6/11 96/0235/98 120 127 255244 * LC0135 * Description SHOCK ABSORB, adjustable (models LC0263 and LC0265 only) NUT, hex (models LC0263 and LC0265 only) SCREW, set, cup point (models LC0263 and LC0265 only) CAP
Parts Fixed Ratio Frame Sub-Assembly, LC0290 2205 2206 2204 2202 1 2201 2203 1 2202 2207 ti12572a 1 Apply anti-seize compound (part 073025) to screws. FIG. 17 Ref 2201 2202 2203 2204 2205 2206 2207 44 Part 120599 120913 15K788 LC0234 120918 120886 96/0507/11 Description PIN, dowel SCREW FRAME, base, machined SENSOR, assembly BEARING, linear, slide SCREW BUMPER, rubber, 3/8-16 x 0.
Parts Fixed Ratio Drive Block Assembly, LC0107 2306 3 1 2301 2305 2308 1 1 2 2302 2305 2307 2309 2303 2304 ti12573a 1 Apply grease (part 115982) to all internal parts. 2 Tighten retaining nut until alignment rod (2302) cannot be moved. Loosen retaining nut until alignment rod can move side-to-side with no in-and-out movement. 3 Torque to 64 in-lb (7.2 N•m). FIG.
Parts Variable Ratio Base, LC0242, LC0243, LC0244, LC0245 1 2 200c 200b 200d 200a 208 203 209 202 2 3 201 ti12437a 1 Torque to 85 in-lb (9.6 N•m). 2 Torque to 350 in-lb (39.5 N•m). 3 Torque to air cylinder shaft to100 ft-lb (135 N•m). 207 1 205 204 1 210 207 ti12488b 1 Torque to 85 in-lb (9.6 N•m). FIG.
Parts Variable Ratio Base continued 214a 214 206 ti12475b FIG. 20 Ref Part 200a 120920 200b 200c 200d 201 202 203 204 205 206 207 208 209 210 212 Description SHOCK ABSORB, adjustable (models LC0243 and LC0245 only) 111260 SCREW, set, cup point (models LC0243 and LC0245 only) 121589 SCREW, hex head cap, M12 x 1.75, 80 mm long (models LC0243 and LC0245 only) 107539 NUT, hex (models LC0243 and LC0245 only) LC0232 FRAME, sub-assembly LC0230 CYLINDER, air, 3.0 in.
Parts 48 312760S
Parts Variable Ratio Frame Sub-Assembly, LC0232 1 2406 2409 2 2430 2409 2404 2404 1 2409 5 2406 2416 5 2417 ti12568a 2436 2427 2415 2405 2401 7 2426 10 2418 Drive Block Rear Parts 1 Torque screws to 140 in-lb (15.8 N•m). 7 Torque to 8 in-lb (0.9 N•m). 2 Torque screws to 350 in-lb (39.5 N•m). 8 3 Torque stud to 780 in-lb (88.1 N•m). 4 Ref 2414 and 2428 must be oriented as shown. Tighten retaining nut until alignment rod (2419) cannot be moved.
Parts Variable Ratio Frame Sub-Assembly continued 2407 2 2424 1 2410 3 5 5 8 2425 3 2414 2419 9 5 2425 2435 2403 11 2413 2421 9 5 5 2413 4 5 2429 2402 2 2434 2412 2421 2420 2403 2411 11 2422 2424 2412 2407 2 Drive Block Front/Side Parts ti12571a 4 2428 2414 4 2435 2425 3 5 5 2425 2423 3 5 2411 1 Torque screws to 140 in-lb (15.8 N•m). 7 Torque to 8 in-lb (0.9 N•m). 2 Torque screws to 350 in-lb (39.5 N•m). 8 3 Torque stud to 780 in-lb (88.1 N•m).
Parts Ref 2401 Part 119912 2402 2403 2404 2405 2406 2407 2408 2409 2410 2411 2412 2413 107596 116193 120599 120885 120886 120913 120918 121167 121518 121524 121529 121530 2414 256264 2415 256268 2416 2417 2418 2419 2420 256280 256288 15G747 15K801 15K802 312760S Description Qty SCREW, machined, phillips 2 pan head SCREW, cap, hex head 1 PIN, dowel, 1/4 x 3/4 4 PIN, dowel 4 SCREW 2 SCREW 6 SCREW 6 BEARING, linear, slide 1 SCREW 6 SCREW, socket head cap 4 RING, retaining 2 RING, retaining,1-1/8 in
Parts Air Cylinder, LC0110, LC0111, LC0230, LC0231 NOTICE The four long screws (404) that attach the two drive blocks (417, 418) must be tightened in a crisscross pattern. Failure to do so may result in air cylinder damage. 420 4 4 411 412 405 417 401 403 419 3 406 412 413 416 415 422 411 4 412 418 407 1 408 402 414 409† 412 52 404 ti12490a 2 414 415 410 1 Torque to 41 in-lb (4.6 N•m). 2 Torque to 350 in-lb (39.5 N•m). 3 Torque to 100 ft-lb (135 N•m).
Parts Ref 401 402 403 Part 107571 114100 120875 104131 404 405 406 407 408 409 † 410 411 120880 120881 120884 120899 120900 120922 120923 120932 104271 412 121018 413 121020 414 415 416 121021 121022 15K790 15K789 417 418 419 15K791 15K792 15K793 15K794 420 15K795 15T714 422 121643 Description Qty PACKING, o-ring 1 SCREW, cap, socket hd 3 O-RING, 3 in. (assemblies LC0110 1 and LC0230) O-RING, 4.5 in.
Parts Pump Sub-Assembly, LC0112 The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request. 513 506 514 508 507 2 511 501 504 512 503 502 3 510 ti12491a 509 505 Ref 501 502 503 504 505 506 507 54 Part 106258 108712 120887 120890 120913 120982 15K786 1 1 Torque to 350 in-lb (39.5 N•m). 2 Lube shaft with krytox grease prior to insertion into bearing.
Parts Check Valve, Assembly LC0093 2104 1 2101 2102 2103 ti12565a Chamfer 1 Ref 2101 2102 2103 2104 The side of the seat with an outside diameter chamfer must point away from the ball. Part 105445 121084 15D312 196832 312760S Description BALL, 0.
Parts Control Bracket, LC0240, LC0261 2513b 2513a 2510 2508 2507 2506 2512 2511 2509 2505 2502 2501 1 2503 2504 1 ti12568a Assembly LC0240 Shown 1 Ref 2501 2502 2503 2504 2505 2506 * Apply thread sealant tape to male npt threads.
Parts 312760S 57
Parts Incoming Power Bracket, LC0239 336 334 338 333 303 Part of 331 302 1 309 305 333 335 330 312 337 325 301 326 308 Ground from 319 308 311 307 Ground from 306 Ground from 303 326 308 307 310 306, 318 304 329 301 314 313 2 ti17531b 317 1 314 316 58 1 1 1 Apply thread sealant tape if applicable. 2 Vent direction must point toward machine.
Parts Ref Part 301 119912 Description Qty SCREW, mach. phillips pan 3 hd. 302 121018 FITTING, elbow, male, 1 swivel, 1/4 npt 303 120876 POWER SUPPLY 1 304 120882 FILTER 1 305 120883 NUT 1 306 120910 SOCKET, electrical, with EMI 1 filter 307 120916 SCREW 6 308 120993 NUT, hex, M5, with tooth 2 washer 309 15U738 BRACKET, incoming power 1 310 15K800 FITTING, bulkhead 1 311 * 84/0130-26/11 LABEL, symbol, pe 1 312 121581 HARNESS, I/O, M12 x M12 2 313 121178 VALVE, 1/4 in.
Parts Piston Package 606 1 601 606 605 603 ti12438a 602 604 1 Arrow on cylinder must point to the o-ring (606) on the right.
Parts UHMW Piston, Stainless Steel Metering Tube Assemblies Reference Number and Description Piston Package LC2160 LC2180 LC2200 LC2220 LC2240 LC2260 LC2280 LC2300 LC2320 LC2340 LC2360 LC2400 LC2440 LC2480 LC2520 LC2560 LC2600 LC2640 LC2720 LC2800 LC2880 LC2960 Quantity 312760S 601 602 Tube, pump LCC160 LCC180 LCC200 LCC220 LCC240 LCC260 LCC280 LCC300 LCC320 LCC340 LCC360 LCC400 LCC440 LCC480 LCC520 LCC560 LCC600 LCC640 LCC720 LCC800 LCC880 LCC960 1 UHMW Piston LCA160 LCA180 LCA200 LCA220 LCA240 LCA26
Parts UHMW Piston, Ceramic Metering Tube Assemblies NOTE: The UHMW piston, ceramic metering tube assemblies contain a carbide ball. This ball replaces the standard check valve ball in pump assembly LC0112. If a UHMW piston, ceramic metering tube assembly needs to be installed, replace the original ball in pump assembly LC0112 with the ball included with the pump package. See Check Valve Rebuild Kit Installation on page 36 for installation instructions.
Parts Nylon and UHMW Piston Replacement Kits 653 653 653 652 653 651 652 651 Piston Sizes 080-119 653 Piston Sizes 160-960 653 652 651 Piston Sizes 120-159 Ref 651 652 653 Part Description PISTON SCREW O-RING Qty 1 1 2 LCF - 160 Code: A Piston Size (mm2) 312760S LCE - 160 Code: A Piston Size (mm2) When ordering a piston replacement kit, the following intelligent part numbering system applies for Nylon based pistons.
Parts Controls Fluid Control Module There are three options for controls. 705b • Advanced Display Module with one Fluid Control Module, LC0274★ • Advanced Display Module with two Fluid Control Modules, LC0275★ • Standard Display Module with one Fluid Control Module, LC0272 705a 704 702 703 ti12711a ti12362a Ref 701 702 703 Part 289697 277674 121597 704 113003 Description MODULE, base ENCLOSURE, door CABLE, CAN, 90 female / 90 female SCREW, socket head cap, 10-32 x 0.
Parts Applicator Mounting Assemblies with Upper Clamp Assemblies with Base Clamp 803 801 816 816 802 817 808 802 802 804 805 804 805 810 810 803 809 803 809 806 808 806 808 813 807 807 816 816 ti21830a 811 /& 812 814 Ref 801 802 803 804 805 806 807 808 Part 16P082 16P409 16P550 121194 15K832 120913 15M658 121013 809 121046 810 94/0705-1/96 811 15U176 812 120908 312760S Description Qty BASE, arm, mounting 1 BLOCK, mounting, front 2 BLOCK, mounting, rear 2 SCR
Parts Dispense Valve Standard Dispense Valves, 255179 and 255181 See MD2 manual for parts information. See Related Manuals on page 3.
Parts Lever Actuated MD2 Valves, LC0121 and LC0123 1101a 1101b 1103 1102 Assembly LC0121 Shown ti12441a Ref Part 1101 LC0005 LC0007 1101a 255249 1101b † 255181 † 255179 1102 121198 123660 1103 120953 Description VALVE, assembly, 1:1, lever, electric (assembly LC0121 only) VALVE, assembly, 10:1, lever, electric (assembly LC0123 only) LEVER, 2K dispense valve VALVE, dispense, 10:1, soft seats (assembly LC0123 only) VALVE, dispense, 1:1, soft seats (assembly LC0121 only) CORD, euro, male, 4 pin, 3 wire,
Parts Mixers 1301 1303 1302 Assembly LC0061 Shown ti12442a Reference Number and Description Mixer Package LC0057 1301 1302 1303 Description Mixer Shroud Sleeve 1/4 in. X 24 60/0204/50 94/0883-C/98 LC0058 3/8 in. x 24 60/0200/50 94/0883-D/98 LC0059 3/8 in. x 36 60/0201/50 94/0883-E/98 LC0060 3/8 in. combo 60/0202/50 94/0883-E/98 LC0061 3/16 in. x 32 Luer Lock 60/0212/50 94/0883-L/98 60/0313/97 60/0305/97 LC0062 1/4 in.
Parts Hose Packages Unheated, Non-Recirculating Hoses 1404 1403 1401 1402 Assembly LC0801 Shown ti12446a 1 Apply thread sealant tape to male npt threads before assembly. Reference Number and Description Hose Package Description LC0801 3/16 in. x 30 in. LC0802 3/16 in. x 120 in. LC0803 3/16 in. x 180 in. LC0804 1/4 in. x 30 in. LC0805 1/4 in. x 120 in. LC0806 1/4 in. x 180 in. LC0807 3/8 in. x 30 in. LC0808 3/8 in. x 120 in. LC0809 3/8 in. x 180 in. LC0400 3/8 in. x 30 in. LC401 3/8 in. x 120 in.
Parts Unheated, Recirculating Hose Packages 1603 1602 1603 1602 1601 Assembly LC0161 shown installed as the Low Volume and High Volume Side Hose Package 1601 2 ti12444a 1 Apply thread sealant tape to male npt threads before assembly. 2 Dispense valve shown for reference only. Reference Number and Description Hose Package Description LC0161 3/16 in. x 30 in., on-board LC0162 3/16 in. x 120 in., on-board LC0163 3/16 in. x 180 in., on-board LC0164 1/4 in. x 30 in., on-board LC0165 1/4 in. x 120 in.
Parts Reference Number and Description Hose Package Description LC0433 3/8 in. x 120 in., on-board, high pressure LC0434 3/8 in. x 180 in., on-board, high pressure LC0170 1/2 in. x 30 in., on-board LC0171 1/2 in. x 120 in., on-board LC0172 1/2 in. x 180 in., on-board LC0435 1/2 in. x 30 in., on-board, high pressure LC0436 1/2 in. x 120 in., on-board, high pressure LC0437 1/2 in. x 180 in., on-board, high pressure LC0173 3/4 in. x 120 in., on-board LC0174 3/4 in. x 180 in., on-board LC0438 3/4 in. x 120 in.
Parts Reference Number and Description Hose Package Description LC0445 1/2 in. x 180 in., off-board, high pressure LC0187 3/4 in. x 120 in., off-board LC0188 3/4 in. x 180 in., off-board LC0446 3/4 in. x 120 in., off-board, high pressure LC0447 3/4 in. x 180 in.
Parts Heated, Recirculating Hose Packages 1702 1703 1704 1702 1703 1701 1705 2 1701 Assembly LC0190 shown installed as the Low Volume and High Volume Side Hose Package ti12443b 1 Apply thread sealant tape to male npt threads before assembly. 2 Dispense valve shown for reference only. Reference Number and Description Hose Package LC0190 LC0191 LC0192 LC0193 LC0194 LC0195 LC0472 LC0473 312760S Description 1/4 in. x 30 in., on-board 1/4 in. x 120 in., on-board 1/4 in. x 180 in.
Parts Reference Number and Description Hose Package LC0474 LC0196 LC0197 LC0198 LC0475 LC0476 LC0477 LC0199 LC0200 LC0478 LC0479 LC0201 LC0202 LC0203 LC0204 LC0205 LC0206 LC0480 LC0481 LC0482 LC0207 LC0208 LC0209 LC0483 LC0484 LC0485 LC0210 LC0211 LC0486 LC0487 74 Description 3/8 in. x 180 in., on-board, high pressure 1/2 in. x 30 in., on-board 1/2 in. x 120 in., on-board 1/2 in. x 180 in., on-board 1/2 in. x 30 in., on-board, high pressure 1/2 in. x 120 in., on-board, high pressure 1/2 in. x 180 in.
Parts Heated, Non-Recirculating Hoses 1503 1504 1501 1502 Part LC0881 Shown ti12445a 1 Apply thread sealant tape to male npt threads before assembly. Reference Number and Description Hose Package Description LC0881 1/4 in. x 30 in. LC0882 1/4 in. x 120 in. LC0883 1/4 in. x 180 in. LC0884 3/8 in. x 30 in. LC0885 3/8 in. x 120 in. LC0886 3/8 in. x 180 in. LC0887 1/2 in. x 30 in. LC0888 1/2 in. x 120 in. LC0889 1/2 in. x 180 in. LC0890 3/4 in. x 120 in. LC0891 3/4 in. x 180 in.
Parts Power Cords ti12447a Part 121054 Shown Power Cord Package 121054 121055 121056 121057 121058 121060 124861 124862 124863 124864 76 Description CORD SET, 250V, 10A, United States CORD SET, 250V, 10A, North America CORD SET, 250V, 10A, Continental Europe CORD SET, 250V, 10A, United Kingdom/Ireland CORD SET, 250V, 10A, Israel CORD SET, 250V, 10A, India CORD SET, 250V, 10A, Italy CORD SET, 250V, 10A, Denmark CORD SET, 250V, 10A, Switzerland CORD SET, 250V, 10A, Australia 312760S
Parts Flow Monitoring Part Number and Quantity Flow Monitoring Package LC0302 LC0303 LC0304 LC0305 LC0306 LC0307 LC0312 LC0313 LC0314 LC0315 LC0316 LC0317 Flow Meters 0.5 gpm, LC0299 2 1 1 Pressure 2.0 gpm, Transducer, Pump Plug, LC0301 257433 LC0041 1.
Parts Flow Meters 2005 2004 2001 2003 ti13390a 2002 Ref 2001 2002 2003 2004 2005 78 Description METER, flow SENSOR, meter, flow ADAPTER, reducer FITTING, nipple, hex FITTING, adapter 0.5 gpm Flow 1.0 gpm Flow 2.
Parts Tank Stands, Assemblies LC0247 and LC0103 Heat Zone Assemblies See Integrated Heat manual referenced at the beginning of this manual for Heat Zone Assemblies parts information.
Kits Kits Mixer and Shroud Options Machine Rebuild Kits Part LC0063 Part LC0091 LC0092 LC0093 LC0318 LC0094 LC0057 LC0058 LC0059 LC0060 LC0061 LC0062 LC0077 LC0078 LC0079 LC0080 LC0081 LC0083 LC0082 LC0084 LC0085 LC0086 LC0087 LC0088 LC0089 LC0090 Description Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers with shroud Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers with shroud Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers with shroud Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers with shroud Mixer, 3/8 in. (9.
Kits Vacuum Kits Refill Kits These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks. Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level. Tank Refill Kit 256577 is designed to open and close a valve to allow fluid to flow into the tank from an always-on transfer pump. Tank Refill Kit 256577 includes the parts necessary to install on the base or lid of a 7.5 L, 30 L, or 60 L tank.
Dimensions Dimensions Machine with On-Board Tanks A D ti12621b ti12622b C B PR70 † Assembly Dimensions, in. (mm) Stainless Steel Tanks Polyethylene Tanks Ref A B C D No Agitators With Agitators 3L 7.5 L, No Agitators 7.5 L, with Agitators 26.4 (670) 18.5 (470) 30.6 (778) 13.4 (340) 38.6 (980) 18.5 (470) 30.6 (778) 13.4 (340) 28.2 (716) 15.5 (394) 30.6 (778) 13.4 (340) 38.2 (970) 15.5 (394) 30.6 (778) 13.4 (340) 39.9 (1013) 15.5 (394) 30.6 (778) 13.4 (340) PR70v † Assembly Dimensions, in.
Machine with Off-Board Tanks A D ti12624c ti12623c C B PR70 † Assembly Dimensions, in. (mm) 30 L Tank Ref A B C D 60 L Tank No Agitators With Agitators No Agitators With Agitators 75.7 (1923) 32.1 (815) 29.3 (236) 16.0 (406) 83.4 (2118) 32.1 (815) 29.3 (236) 16.0 (406) 64.9 (1648) 32.1 (815) 29.3 (236) 16.0 (406) 89.5 (2273) 32.1 (815) 29.3 (236) 16.0 (406) PR70v † Assembly Dimensions, in. (mm) 30 L Tank Ref A B C D 60 L Tank No Agitators With Agitators No Agitators With Agitators 75.
Technical Data Technical Data Metering Pump Effective Area . . . . . . . . . . . . . . . . . . . . . 80 to 960 mm2 (0.124 to 1.49 in.2) per side Small Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . 4560 mm2 (7.07 in.2) Large Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . 10260 mm2 (15.9 in.2) Maximum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 38.1 mm (1.50 in.) Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 mm (0.23 in.
Technical Data 312760S 85
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
