INSTRUCTIONS SDM5 & SDM15 (Manual); SDP5 & SDP15 (Preset) Meters For metered dispense of oils and 50:50 antifreeze/water mix fluids. For professional use only. Not approved for use in European explosive atmosphere locations. Maximum Working Pressure: 1500 psi (10 MPa, 103 bar) Maximum Working Pressure (50:50 antifreeze/water mix): 900 psi (6.
Models Models SDM5 Manual Dispense Electronic Meters 2 Model Number Swivel Extension Description Nozzle Fluid Type 255348 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Oil 255349 1/2” npt(f) Gear Lube Extension Non-drip, quick close Gear Lube 255350 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil 255802 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Anti-freeze 255803 1/2” npt(f) Flexible Extension Automatic, non-drip, quick clo
Models SDM15 Manual Dispense Electronic Meters Model Number Swivel Extension Description Nozzle Fluid Type 255800 3/4” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze 255801 3/4” npt(f) Flexible Extension Non-drip, quick close Oil or Antifreeze 256836 1/2” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze 256837 1/2 npt(f) Flexible Extension Non-drip, quick close Oil or Antifreeze 24H126 3/4-14 BSPP Rigid Extension Non-drip, quick close Oil or Antifr
Models SDP5 Preset Dispense Electronic Meters 4 Model Number Swivel Extension Description Nozzle Fluid Type 255200 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil 255351 1/2” npt(f) Flexible Extension Automatic, Non-drip, quick close Oil 255352 1/2” npt(f) Gear Lube Extension Non-drip, quick close Gear Lube 255355 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Anti-freeze 255356 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Ant
Models SDP15 Preset Dispense Electronic Meters Model Number Swivel Extension Description Nozzle Fluid Type 255353 3/4” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze 255354 3/4” npt(f) Flexible Extension Non-drip, quick close Oil or Antifreeze 256838 1/2” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze 256839 1/2” npt(f) Flexible Extension Non-drip, quick close Oil or Antifreeze 24H118 3/4-14 BSPP Rigid Extension Non-drip, quick close Oil or Antif
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING SKIN INJECTION HAZARD High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin.
Warnings WARNING FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources, such as cigarettes and portable electric lamps. • Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
Installation Installation Typical Installations (FIG. 1) Mounting Bracket (FIG. 2) The typical installation shown in FIG. 1 is only a guide. It is not a complete system design. Contact your Graco distributor for assistance in designing a system to suit your needs. Mounting Bracket Kit 249440 is available for resting the dispense valve on a console. NOTICE The dispense valve is not designed for in-line installation. Do not install with a shutoff valve on the outlet side of the meter.
Installation Pressure Relief Procedure Air compressor: Follow manufacturer’s recommendations. Fluid supply container: Follow local code. This equipment will stay pressurized until the pressure has been manually relieved.
Installation 3. Slowly open the main fluid valve. a. Place the hose end (with no dispense valve connected) into a container for waste oil. b. Secure the hose in the container so it will not come out during flushing. c. If you have multiple dispense positions, first flush the dispense position farthest from the pump and work your way toward the pump. Installing Tube Extension (FIG. 5) b 20 a 4. Slowly open the shut-off valve (B) at the dispense position.
Installation Installing Nozzle (FIG. 6) 33 20 ti10615A FIG. 6 1. a. Thread new nozzle (33) onto extension (20). b. With an open-end adjustable wrench on flats of nozzle bushing, tighten firmly. • Only tighten nozzle with wrench on flats of the nozzle bushing. • Do not disassemble the bushing from nozzle. Disassembly will affect performance of the nozzle. 2. Open automatic twist lock nozzle and all fluid shut-off valves. Start pump to pressurize system.
Meter Overview Meter Overview Navigation and Modes Meter Display Adjusting Screen Contrast using ARROWS On the Setup Home Screen (page 13), use the LEFT and RIGHT ARROWS to adjust the screen contrast. • Darken the Screen: Press the RIGHT ARROW multiple times. • Brighten the Screen: Press the LEFT ARROW multiple times. Asleep/Awake Mode • Asleep: Battery-saving mode. The display goes blank after 2 minutes of inactivity during normal operation.
Setup Mode Screens Setup Mode Screens If you are in Operation Mode you must be on the Home Screen shown in FIG. 10, to access the Setup Mode Screens. (A complete description of the Home Screen is provided on page 20). To display the Home Screen: 1. Wake up the meter by pressing any button on the key pad. 2. When an operation mode screen displays (such as the one shown in FIG. 9): MOBIL1 5W-20 10.56 a. Use the RIGHT ARROW to move the curser over the House icon (a). b.
Setup Mode Screens Main Setup Screen (FIG. 12) All Meters The Main Setup Screen is the first screen displayed when you enter the Setup Mode. This screen displays a list of the available Setup Screens and also includes a link back to the Home Screen. Displaying Setup Screen from an Operation Mode Screen Manual Meters Screens: • • • • • UNITS/LIMIT CALIBRATE BANNER LANGUAGE HOME ti11824a Preset Meters include all the Manual Meter’s Setup Screens and also a PRESET screen. • • • • • • (a) (b) FIG.
Setup Mode Screens Units/Limit Screen (FIG. 13) For All Meters Sets the units of measurement to pints, quarts, liters, or gallons. Manual Meters Preset Meters UNITS = QTS UNITS = QTS C G QTS E D E QTS C MANUAL LIMIT = 5.0 F 5.0 D ti12191a FIG. 13 Units/Limit Screen Features (FIG. 13) All meters include C - E Preset meters also include F - G C. Units Mode: Displays measurement unit that was selected using the Set Measurement Units button (E). F.
Setup Mode Screens Calibrate Screen (FIG. 14) For All Meters All meters include D - M D. Wrench Icon: Returns user to Main Screen. Recalibrates the meter for different fluids. J. Calibration Factor: Displays amount operator dispensed during meter calibration. Table 1. Calibration Factors Calibration Number Fluids K. Preset Calibration Factor: Preset calibration amount displays.
Setup Mode Screens Recalibrating the Meter (FIG. 14) The meter is shipped from the factory with the default calibration factor for 10W30 motor oil - at 70°F (21°C). This calibration factor is sufficiently accurate for most oils. If other fluids are used or if greater accuracy is required, the meter can be recalibrated by performing one of the following recalibration methods. 1.
Setup Mode Screens Preset Screen (FIG. 15) For Preset Meters Only To set Preset amounts (FIG. 15): Sets the default preset amounts. Typically, you would enter amounts you most frequently dispense. 1. Use the LEFT or RIGHT ARROWS to select one of the three amount fields (Q). 2. Use the UP or DOWN ARROWS to increase or decrease the number appearing in the field until the desired amount displays. PRESET 1 4.0 Q Pressing and holding the ARROW button down, increases the scrolling speed. 3 10 2 6.
Setup Mode Screens Banner Screen (FIG. 16) Language Screen (FIG. 17) For All Meters For All Meters Creates the information banner displayed across top of the Home, Manual and Preset Screens. Sets language preference for text displayed on meter. Choices include English and Spanish. M O B I L 1 5 W LANGUAGE = R ENGLISH S - 2 0 ti12181a D ENGLISH T D FIG. 16 FIG. 17 Banner Screen Features D and R Language Screen Features D, S, and T D. Wrench Icon: Returns user to Main Screen. D.
Dispensing Fluid and Operation Mode Screens Dispensing Fluid and Operation Mode Screens FIRE HAZARD: Conductive metal surfaces on the meter must not make contact with any positively charged metal surface, including (but not limited to), the starter solenoid terminal, alternator terminal or battery terminal. Such contact could cause electrical arcing and a fire. If you are in the Setup Mode, to display the Operation Mode Screens use the UP or DOWN ARROW button to select HOME from the list.
Dispensing Fluid and Operation Mode Screens Manual Dispense (FIG. 19) To dispense in Manual Mode: All Meters If display was asleep, press any button to wake it up. Preset shown MOBIL1 5W-20 D H 10.56 G MOBIL1 5W-20 QTS E MANUAL PRESET TOTALS F ti12178a ti12180a FIG. 19 FIG. 20 See FIG. 19 for terms D - H D. Information Banner: Configurable information banner. Data is input on Setup Mode Banner Screen, page 19. E.
Dispensing Fluid and Operation Mode Screens Preset Dispense (FIG. 22) L. Preset Quantities: Use the UP or DOWN ARROW to select field L on the task bar. a. Preset Meters Only D MOBIL1 5W-20 H J 2.50 QTS Use the UP or DOWN ARROWS to scroll through the 3 available Preset Quantities (L). Each time you press the UP or DOWN ARROWS, one of the 3 preset amounts displays on the task bar in field L. b.
Dispensing Fluid and Operation Mode Screens To modify the amount selected: a. Use the UP or DOWN ARROW to scroll up or down to increase or decrease the amount shown in field L. Each time you press the UP or DOWN ARROW the amount will increase or decrease in increments of 0.1 units. To speed up the scrolling progression, press and hold the UP or DOWN ARROW. b. IMPORTANT!!! When the new dispense amount is shown in field L, the number flashes, indicating a change has been made that requires confirmation.
Dispensing Fluid and Operation Mode Screens 3. Squeeze trigger to begin dispensing fluid. The trigger may be locked during the dispense. To dispense in Preset Mode: If the display was asleep, press any button to wake up the display. MOBIL1 5W-20 When the preset amount has been dispensed, fluid flow stops automatically. The total dispensed amount appears in field H. MANUAL PRESET TOTALS ti12242a FIG. 24 1. From HOME screen, use the UP or DOWN ARROWS to select PRESET (FIG. 24). 2.
Dispensing Fluid and Operation Mode Screens Totals Screen (FIG. 26) To display Totals Screen: All Meters If the display was asleep, press any button to wake up the display. MOBIL1 5W-20 M N 3485 QTS 14953 GAL G MANUAL PRESET TOTALS F ti12190a FIG. 26 See FIG. 26 for terms F, G, M - P F. Home Icon: Returns user to Home Screen. G. Reset: Resets counter (M) to zero. M. Resettable Total: Shows cumulative amount that has been dispensed in all modes.
Troubleshooting Troubleshooting • Relieve pressure, page 9, before you check or repair the meter. Be sure all other valves, controls and pump are operating properly. • When calling for Technical Assistance you may be asked to provide the Software Version that is being used by your meter. Refer to FIG. 10, page 13, item #1 for help determining where this information is shown on your meter. Problem Battery icon is blinking. Cause Batteries are low. Replace batteries, page 29. Batteries are defective.
Troubleshooting Problem Cause Preset Models only - Trigger does not Excessive dirt buildup is causing trip reset sufficiently to dispense fluid. rod to stick. Meter leaks from twist lock nozzle. • It is important to distinguish between the two causes of this problem. A new nozzle will NOT correct a fluid leak caused by a faulty valve. 312865R Clean trip rod or replace (page 30). Order Kit 255889. Twist lock nozzle has a damaged seal. Replace nozzle. See Step 1 in Installation Procedure, page 11.
Troubleshooting Error Codes Error codes are listed below. Even in an error condition the unit keeps track of the amount dispensed. With any error code displayed you can: • Select Manual option on Home Screen. Error code is cleared. Unit switches to Manual mode and dispensed amount is displayed. • Select reset option. Error code is cleared, Unit switches to Auto mode and the present amount is displayed. Error Code Err 1 Err 2 Cause Solution Battery voltage is low Change battery, page 29.
Service Service See Parts List, page 43, for reference numbers included in the following Service instructions. Replacing the Battery • Only use the size and type of batteries specified in this manual. Batteries required to meet life expectancy: • • • Energizer E91 Be sure to follow the correct polarity when installing batteries in the battery compartment (FIG. 28). Reversed batteries may damage this meter. 47 Do not mix different types of batteries together or old batteries with fresh ones.
Service Trip Rod Repair 4. With your finger, carefully lift up clip (D) to disconnect battery lead (B) from battery module. (SDP5 & SDP15 Meters Only) B D Disassembly 1. Relieve Pressure, page 9. 2. Use a Torx (T20) wrench to remove 4 corner screws (A) located on the bottom of the meter (FIG. 30). Keep these screws for reassembly. ti11938a FIG. 32 A NOTICE Do not use a screw driver or any other tool to lift up clip (D) when disconnecting battery lead (B) from battery module.
Service 6. Remove two screws (D) holding reed switch board to the cover plate (FIG. 34). Keep these screws for reassembly. Remove cover assembly. down and out of groove on housing (FIG. 36). D 9 ti12009a FIG. 36 ti11940a FIG. 34 7. Remove and discard o-ring (5) (FIG. 35). 9. Unscrew solenoid (12) and remove from meter housing (FIG. 37). If necessary, a pliers can be used to loosen solenoid. 12 5 ti12238a ti11941a FIG. 37 FIG. 35 8.
Service 10. Place meter in a vise as shown in FIG. 38. Use new trip rod from your kit (2) or a non-metal rod or dowel to push trip rod through meter housing (FIG. 38 and FIG. 39) far enough to access pin (19) holding together trip rod and trigger. 13. Remove trip rod assembly from meter housing. Be careful when you remove the trip rod assembly. Cover the balls with your fingers or a rag to prevent them from falling out. 6 ti12013a 19 ti12011a FIG. 41 FIG. 38 Cleaning Trip Rod 11.
Service Reassembly Use all the new parts provided in the kit. Do not reuse the old parts. 5. Install trigger assembly (8) (FIG. 44). Push pin (19) through holes in trigger and trip rod assembly. 8 1. Insert balls (3) in trip rod (2) (FIG. 42). 2 2. Slide spring (1) over trip rod (2) (FIG. 42). 19 3 ti12015a FIG. 44 2 6. Install solenoid (12). Finger tighten securely. 12 1 ti12014a FIG. 42 3. Insert trip rod assembly in opening in meter housing (FIG. 43). ti12238a FIG. 45 7.
Service 8. Reinstall reed switch board in meter housing. Use 2 screws (D) to secure reed switch PCB to cover plate. Tighten screws until they bottom out. NOTICE Do not use a screw driver or any other tool to lift up clip (D) when reconnecting battery lead (B). If the clip is damaged or broken it cannot be repaired; you will have to replace the battery module. Order Part No. 255197. D D ti11940a FIG. 47 9.
Service 12. Replace 4 screws (A). Torque each to 15-25 inch pounds. A A ti11936a FIG. 50 13. Install guard (9). 9 ti12009a FIG.
SDM5 & SDM15 Manual Meters Parts SDM5 & SDM15 Manual Meters Parts ( Ref 2 5 6 9 11 17 18 18a 19 24 Part 115477 120812 15K418 15K464 255197 256493 120850 255888 16F811 24a 24b 24c 24d 24e 24f 28 31 120853 247344 247345 24H098 24H100 24H097 24H099 31a 36 105765 Description Qty SCREW, mach, torx pan hd 6 O-RING, seal 1 TRIGGER, meter 1 GUARD, bumper 1 HOUSING, meter 1 MODULE, battery 1 KIT, repair, electronic bezel, includes 18a and instruction manual 312942 LABEL, control, overlay 1 PIN, dowel M4
SDM5 & SDM15 Manual Meters Parts 3 Torque to 15-25 IN. LBS 5 Torque to 20-30 FT.
SDP5 & SDP 15 Preset Meters Parts SDP5 & SDP 15 Preset Meters Parts ( Ref 2 3 3a 3b 3c 5 6 7 8 9 11 12 15 17 18 18a 19 24 24a 24b 24c 24d 24e 24f 28 31 38 Part Description Qty 115477 SCREW, mach, torx pan hd 6 255889 KIt, repair, trip rod, includes 3a-3c 1 and instruction manual 312944 BALL,5 MM, carbide 3 ROD 1 SPRING, compression 10.
SDP5 & SDP 15 Preset Meters Parts 3 Torque to 15-25 In. LBS 5 Torque to 20-30 FT.
Nozzle (33) and Extension (20) Kits Nozzle (33) and Extension (20) Kits Part No. Description Fluid Type 255852* Automatic, non-drip quick close nozzle with rigid extension.
Nozzle (33) and Extension (20) Kits Part No.
Nozzle (33) and Extension (20) Kits Nozzle (33) Kits 255459* 255460* 255461 255470 Automatic, non-drip, quick-close nozzle Qty • BODY, nozzle 1 • O-RING, packing 1 • SPRING, compression 1 • O-RING, packing 1 • STEM, nozzle, valve 1 • SEAT, valve 1 Automatic, non-drip, quick-close nozzle Oil Anti-freeze • BODY, nozzle 1 • SPRING, compression 1 • O-RING, packing 1 • STEM, nozzle, valve 1 • O-RING, packing 1 • SEAT, valve 1 Automatic, non-drip, high-flow nozzle Oil and Antifr
Technical Data Technical Data Flow range* Maximum Working Pressure Maximum Working Pressure (50:50 antifreeze/water mix) Units of Measure Weight Dimensions (without extension) Length Width Height Units of measure Inlet Outlet Operating temperature range Storage temperature range Battery** Expected battery life in typical shop environment Wetted parts 0.26 to 14 gpm (1 to 53 lpm) 1500 psi (10 MPa, 103.4 bar) 900 psi (6.2 MPa, 62 bar) pints, quarts, gallons, liters (factory set to quarts) 5 pounds (2.
Graco Extended Metered Dispense Valve Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of five (5) years from the date of sale, repair or replace any non-electronic part of the equipment determined by Graco to be defective.