Software Instructions ProMix® 2KS/3KS Web Interfaces 313386D EN Installation and program setup instructions to allow communication between a PC and the ProMix® 2KS/3KS Electronic Proportioner, via an Ethernet. For professional use only. Not for use in explosive atmospheres.
Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ProMix 2KS/3KS Basic Web Interface (BWI) . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Web Navigation Screens . . . . . . . . . . . . . . . . . . . 8 Install the Advanced Web Interface (AWI) Module 12 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Location . . . . . . .
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.
ProMix 2KS/3KS Basic Web Interface (BWI) ProMix 2KS/3KS Basic Web Interface (BWI) NOTE: Screen views in this manual are shown using Microsoft Windows XP. NOTE: The ProMix 2KS/3KS Basic Web Interface (BWI) is supplied with all EasyKeys. To run the program, Java Version 6 Update 10 (or later) must be loaded on your computer. This is a free download. Installation 1. Before connecting your computer to the EasyKey, verify that Java Version 6 Update 10 (or later) is loaded on your computer.
ProMix 2KS/3KS Basic Web Interface (BWI) 3. Before running the BWI software you must manually assign an IP address to your computer: a. On your computer, click on the Start button to open the menu, then click on Control Panel b. See FIG. 2. Double click on Network Connections. Double click on Local Area Connection to open the Local Area Connection Status window. Click on Properties to open the Local Area Connection Properties window. See FIG. 3. . FIG. 2.
ProMix 2KS/3KS Basic Web Interface (BWI) c. In the Local Area Connection Properties window, scroll to Internet Protocol (TCP/IP) and double click, to open the Internet Protocol f. Type in the following Subnet mask: 255.255.255.0 (TCP/IP) Properties window. See FIG. 4. FIG. 4: Internet Protocol (TCP/IP) Window FIG. 3: Local Area Connection Properties Window NOTE: To reconnect to the user network, change the setting back to “Obtain an IP Address Automatically.” d. See FIG. 4.
ProMix 2KS/3KS Basic Web Interface (BWI) 4. On the EasyKey, go to System Configuration Screen 5 and write down the IP number assigned to that EasyKey (1-99). See FIG. 5. • If “ProMix web interface requires Java to run” appears, verify that Java Version 6 Update 10 (or later) is loaded on your computer. See page 4. FIG. 5: System Configuration Screen 5 NOTE: Verify that the wireless connection is turned off (disabled) before performing step 5. 5.
ProMix 2KS/3KS Basic Web Interface (BWI) Web Navigation Screens From the main BWI screen (see FIG. 7) the operator can select Setup, Software/Resets, or Reports. NOTE: Before running the BWI program, check the EasyKey Status screen to ensure that the system is in Standby. Restore setup values - allows files to be uploaded and restored to the ProMix 2KS/3KS. Display setup values - indicates what values are currently being used for the system.
ProMix 2KS/3KS Basic Web Interface (BWI) Download custom language - saves the current system language to the PC. See FIG. 10. This file is opened and a custom language added to the B column of the Excel file. Software/Resets NOTE: Custom languages are limited to Ascii and Ascii extended characters and a maximum of 32 characters. Save the Excel file as a tab delineated file for uploading purposes.
ProMix 2KS/3KS Basic Web Interface (BWI) Reports NOTE: Display material usage report - shows the material sprayed from the ProMix 2KS/3KS. See FIG. 15. Clear material usage report - deletes the material usage from the display. FIG. 16: Clear Material Usage Report Download job log - downloads the job log to the PC. FIG. 15: Display Material Usage Report FIG. 17: Download Job Log Download error log - downloads the error log to the PC. FIG.
ProMix 2KS/3KS Basic Web Interface (BWI) Display job log - displays the job number, date, time, recipe, ratio, target, volumes, grand totals, and any errors that occurred during the job. See FIG. 22. Clear job log - deletes the jobs from the display. The screen will prompt for confirmation. See FIG. 20. Display error log - displays the number of alarms, date, time, recipe and what the error was. See FIG. 19. FIG. 20: Clear Job Log Clear error log - deletes the errors from the display.
Install the Advanced Web Interface (AWI) Module Install the Advanced Web Interface (AWI) Module Overview Mounting The Graco Advanced Web Interface (AWI) Accessory allows communication between multiple ProMix 2KS/3KS and a PC over an Ethernet, enabling users to monitor the ProMix 2KS/3KS, view and change system setup parameters, and create reports. 1. See Dimensions, page 41. NOTE: Screen views in this manual are shown using Microsoft Windows XP. 2.
Install the Advanced Web Interface (AWI) Module Connect Module to EasyKey and PC NOTICE To avoid damaging circuit board when servicing, wear grounding strap on wrist and ground appropriately. 1. Shut off ProMix 2KS/3KS power (0 position). FIG. 23. Also shut off power at main circuit breaker. 2. Run a CAT5 cable from the EasyKey connector through the grommet and connect it to any port in the AWI module. Connect another CAT5 cable from the AWI module to the PC. See FIG. 24. 3. Plug in the module power cord.
Install the Advanced Web Interface (AWI) Module AWI Master Module EasyKeys Computer AWI Hub Use CAT5 cables for connections. TI13065a FIG.
Install the Advanced Web Interface (AWI) Module EasyKey EasyKey LAN Network NOTE: LAN Network (Manual) Installation requires completion of the procedures on pages 16-20 before connecting to the network. Computer AWI Module Use CAT5 cables for connections. Internet (via VPN) Computer TI13064b FIG.
Computer Configuration Computer Configuration Set up an Automatic IP Address System Initialization See FIG. 27. On your computer, go to Control Panel>Network Connections>Local Area Connection>Properties>Internet Protocol (TCP/IP). Verify that “Obtain an IP address automatically” is selected in the TCP/IP Properties window. If not, set it as shown. Click OK and close out of the Control Panel. NOTE: System initialization must be done by an administrator.
Computer Configuration 4. The Welcome screen will appear. See FIG. 29. Click Next. 6. Initialization is complete. See FIG. 31. Click Finish. FIG. 31. System Initialization Step 3 FIG. 29. System Initialization Step 1 5. The Security screen will appear. See FIG. 30. The administrator must fill in all fields. Click Next. 7. The Login screen will appear. See FIG. 32. Type in the login name and password you entered in step 5. Click Sign in. The Network screen will appear. See page 21. FIG. 30.
Computer Configuration Password Recovery 1. If you type in the wrong password, sign in will be blocked. See FIG. 33. Click on the block icon initiate the password recovery sequence. to Click on block icon FIG. 33. Sign in Blocked 2. See FIG. 34. The system will prompt you for your login name. Type in the name you entered in step 5 on page 17, then click Next. FIG. 34. Password Recovery Step 1 18 3. The system will then ask the secret question you entered in step 5. Type in the answer, then click Next.
Computer Configuration Set the Network Configuration ProMix 2KS/3KS Network Configuration In a ProMix 2KS/3KS network, the AWI module is connected to an EasyKey and a personal computer. Up to 100 EasyKeys may be connected in the network. See FIG. 25. To select a ProMix 2KS/3KS network, go to the Settings tab and select ProMix network. See FIG. 37. Click Save. Turn off the Proxy setting (Firefox only). See page 16. FIG. 37.
Computer Configuration LAN Network (Manual) Configuration See FIG. 26. A LAN network (manual) configuration enables you to work through a local network. Up to 100 EasyKeys may be connected in the network. The EasyKeys and AWI Module must be on the same subnetwork. The EasyKeys can be connected to any LAN drop. NOTE: To change to a LAN (manual) configuration, you must first connect to the AWI via the ProMix 2KS/3KS network. See pages 16-17 for instructions and FIG. 25 for cable connections.
AWI Screens AWI Screens This section describes how to use the AWI screens to access and make changes to system settings and recipes. For complete information about these settings and their effects, see the Setup section in the system operation manual. Network Tab Use the Network tab to select the desired EasyKey. See FIG. 39. Each EasyKey must have a unique name and IP address. See the Configuration Screen in FIG. 46 to set the Station name (1-99).
AWI Screens Materials Tab Use the Materials tab to enter information on Volatile Components (VOC) and Hazardous Air Pollutants (HAP) for each material being used in your system, for material reporting. This information, and the manufacturer’s part no., are available on the MSDS sheet provided by the material manufacturer. See FIG. 40. VOC values may be set at Lbs/Gal or Gram/Liter as desired, using the pulldown menu. To add a new material, click the Plus the values in the new data fields.
AWI Screens 313386D 23
AWI Screens Settings Tab Use the Settings tab to configure the main system settings (Time, Language, Upgrade AWI, and Edit Accounts). NOTE: FIG. 41 shows the Settings screen when you log in as a user. FIG. 42 shows the Settings screen when you log in as a system administrator. Set Language Set the desired language of the screen text, using the pulldown menu. Select English (default), Spanish, French, German, Italian, Dutch, Japanese (Kanji), Korean, and Chinese (Simplified).
AWI Screens Edit Account Information • NOTE: Account information can only be entered by a system administrator. See FIG. 42. • butTo add a new account, click the Add User ton. Enter the information in the data fields. Click • To edit an existing account, click the Edit User button. Enter the information in the data fields. Click . A checkmark (✓)will appear the top right corner when the save is complete. To delete an existing account, click the Delete User button. .
AWI Screens System Setup Screens To view the system setup screens, go to the Network tab and click on the desired EasyKey to access the setup screens for that device. See FIG. 43. Monitor Tab Select the Monitor tab to view data from the EasyKey Status screen, in real time. See FIG. 44. Click on desired EasyKey FIG. 43. Open Device FIG. 44.
AWI Screens Material Setup Tab Go to the Material Setup tab to assign a catalyst, color, reducer (on 3KS) and flush material for the valves of the active device, using the pulldown menus. For 2KS, each device may include up to 30 color valves, 4 catalyst valves, and solvent flush valves. For 3KS, each device may include up to 25 color valves, 4 catalyst valves, 4 reducer valves, and solvent flush valves. The materials listed in each pulldown menu were established under the Materials Tab on page 22.
AWI Screens System Setup Tab The Setup tab has three editable screens: • • • The Configuration screen corresponds to the System Configuration screens of the EasyKey. See FIG. 46. For complete information about these settings and their effects, see the Setup section in the system operation manual. The Advanced screen corresponds to the Advanced Setup screens of the EasyKey. See FIG. 47. For complete information about these settings and their effects, see the Setup section in the system operation manual.
AWI Screens FIG. 47. System Setup Tab, Advanced Screen Click to create a recipe timing chart. See FIG. 49. 1.0 2.0 FIG. 48.
AWI Screens FIG. 49.
AWI Screens Reports Tab The Reports tab enables you to produce three reports: • Material Report • Job Report • Alarm Report Select which of the three reports you want to create. Click the desired output format Click the Create button to gener- ate the report. Material Report See FIG. 50. The Material Report compiles VOC and HAP data for all recipes and jobs using a material, and the total amount of material used. The material must be assigned to a valve to be included in the report (see page 27).
AWI Screens Job Report See FIG. 51. The Job Report provides detailed information on all completed jobs within a designated time period. Set the time frame by using the Calendar buttons the right of each date box. to NOTE: The dates use the day/month/year format. Select the information desired by clicking on the box to the left of each parameter. FIG. 51.
AWI Screens Alarm Report See FIG. 52. The Alarm Report lists all alarms triggered within a designated time period. Set the time frame by using the Calendar buttons the right of each date box. to NOTE: The dates use the day/month/year format. FIG. 52.
AWI Screens Level Control Tab See FIG. 53. The Level Control Tab allows you to input the supply tank volume of the materials and the level at which an alarm should be triggered. The alarm function may be turned on or off for each material valve. FIG. 53.
AWI Screens Sidebar • See FIG. 54. The Sidebar relates to the EasyKey being monitored. It has four links to related screens: • • Save - saves the current device configuration into a file. • Restore - restores configurations of the device from a file. Copy (Sync Settings)- copies the configuration of this device into other devices. Install Firmware - install firmware for the current device (approximately 5 minutes). FIG. 54.
Replace AWI Board Replace AWI Board • To avoid electric shock, turn off EasyKey power before servicing. Shut off power at main circuit breaker. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. Read Warnings, page 3. • • • NOTICE To avoid damaging circuit board when servicing, wear Part No. 112190 grounding strap on wrist and ground appropriately. 1. Shut off ProMix 2KS/3KS power (0 position). 2. Shut off power at main circuit breaker. 3.
Replace AWI Board 313386D 37
Parts Parts 15V337 Advanced Web Interface Module 13 7, 9, 12 3 Screw Location (item 28) 8 10 TI12926a 12 21 22 11 1, 2 To 4 4 5 17 18 To 10 5 6 17 15 10 Wiring Diagrams +24 COM V1+ V1- +24 COM +24 COM 4 18 17 18 22 To 4 17 To 22 18 TI12928a TI12927a Ref. No. Part No.
Parts 15V336 Advanced Web Interface Server Hub 13 7, 9, 12 3 Screw Location (item 28) 8 10 12 11 1, 2 5 5 4 6 TI13204a Wiring Diagrams 17 4 To 4 17 10 To 10 +24 V1+ COM V1- 18 Ref. No. Part No. Description 1 2 3 4 5 6 7 8 9 15V339 15T752 n/a 120369 15V345 111987 n/a 186620 n/a PANEL, back COVER DIN RAIL POWER SUPPLY, 24 Vdc GROMMET, cable entry CONNECTOR, strain relief WIREWAY LABEL, ground COVER, wireway TI13205a TI13206a 18 Qty 1 1 1 1 2 1 1 1 1 Ref. No. Part No.
Electrical Schematic Electrical Schematic Non-Hazardous Area MEMBRANE SWITCH WITH RIBBON CABLE J4 1 2 3 4 5 6 7 8 9 10 11 DISPLAY BOARD J9 J6 RJ45 1 2 3 4 RJ45 J2 DISPLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 J5 5 6 7 8 9 10 J10 1 2 3 4 5 6 J7 J8 P1 RJ45 RJ45 3' RJ45 BULKHEAD RJ45 RJ45 3' (25'-200' OPTIONS) WEB SERVER MODULE 100-240 Vac Input 24 Vdc COM 40 313386D
Dimensions Dimensions 16.57 in. (420.9 mm) 6.45 in. (163.8 mm) 15.07 in. (382.8 mm) 8.71in. (221.2 mm) 5.31in. (134.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.