Operation - Repair - Parts Sports Field Marker 332119E EN For field marking applications only IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual and on the unit. Be familiar with the controls and the proper usage of the equipment. Save these instructions. All Models: Maximum Working Pressure 1200 psi (8.
Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Identification . . . . . . . . . . . . . . . . . . . . 6 Component Identification List . . . . . . . . . . . . . . . 7 Charging the Battery (Series A) . . . . . . . . . . . . . . . 8 Charger Indicator Lights . . . . . . . . . . . . . . . . . . . 8 Charging the Battery (Series B) . . . . . . . . . . . . . . . 9 Charger Indicator Lights . . . . . . . . . . . . . . . . . . . 9 Common Procedures . . . . . . . . . . .
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING BATTERY HAZARD The battery may leak, explode, cause burns, or cause an explosion if mishandled. Contents of an open battery can cause severe irritation and/or chemical burns. If on skin, wash with soap and water. If in eyes, flush with water for at least 15 minutes and get immediate medical attention. • Only use the battery type specified for use with the equipment. See Technical Data.
Warnings WARNING PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Component Identification Component Identification 6 332119E
Component Identification Component Identification List Spray Button K Material Dispenser Height Adjustment Knob B Battery Shroud (battery inside) L Material Dispenser Arm Adjustment Knob C Battery Charger Connection Port M Spray Shields D Prime/Spray Valve N Motor Plug E Material Dispenser P Spray Button Plug F Filter R Paint Hopper Screen/Ball Knocker G Spray Tip/Guard Assembly S Tilt-N-Pour Paint Hopper H Prime Hose T Adjustable Handlebar Knob J Height Adjustment Mount W
Charging the Battery (Series A) Charging the Battery (Series A) 4. Plug 12V charger jack into battery connection port (C) on field marker. 12 V Battery charger is for indoor use only. Do not expose charger to rain or snow. Charge battery with Graco-approved charger. NOTE: Fully charge battery prior to first use. 1. Place field marker in a dry, well-ventilated area away from flammable or combustible materials, including paints and solvents. 2.
Charging the Battery (Series B) Charging the Battery (Series B) 4. Plug 12V charger jack into battery connection port on field marker. Battery charger is for indoor use only. Do not expose charger to rain or snow. Charge battery with Graco-approved charger. NOTE: Fully charge battery prior to first use. 1. Place field marker in a dry, well-ventilated area away from flammable or combustible materials, including paints and solvents. 2. Before charging, make sure spray button (A) is out (OFF position).
Common Procedures Common Procedures Prime/Spray Valve Install Spray Tip/Guard Assembly (if not installed) Perform the Pressure Relief Procedure before installing spray tip/guard assembly. ti20183a UP position (For priming and releasing ti14999a pump pressure) ti20184a 1. Put prime/spray valve (D) UP to release pressure. DOWN position (Ready to spray) D Follow the Pressure Relief Procedure whenever you see this symbol. ti20183a Pressure Relief Procedure Do NOT place hands in front of tip.
Common Procedures Reversible Spray Tip Filter Removal / Cleaning Always perform Pressure Relief Procedure before adjusting spray tip position. In the event that particles or debris clog the spray tip, this field marker is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible. • Always point the reversible spray tip down when spraying.
Common Procedures Spraying Emptying the Paint Hopper Press spray button (A) to spray. Spray will continue until spray button is pressed again to stop. 1. Place striping machine near the material container. A 2. Remove paint hopper lid. 3. Grab front of paint hopper (S) and slowly lift. Material will pour back into the material container.
Starting a New Job Starting a New Job a. To fill field marker with fluid, press spray button (A) and allow field marker to run until material flows through prime hose. A 1. Perform Pressure Relief Procedure, page 10. ti21316a ti20212a b. Stop field marker by pressing spray button. ti20183a 4. Put prime/spray valve (D) in DOWN position. NOTICE If material fails to flow through prime hose, the inlet ball check valve may be stuck due to improper cleaning and storage. Reach into hopper.
Starting a New Job Adjusting Line Width 5. Install outer spray shield assembly (M) by collapsing spring and sliding shield onto horizontal D-bar. With Shields 1. Perform Pressure Relief Procedure, page 10. M ti20187a ti20183a 2. Remove height adjustment mount (J) and material dispenser arm assembly. 6. Adjust shields to the desired line width. Spray tip should be centered between shields. Spray pattern should touch shields just above the bottom of the shields. J ti20187a ti21320a 3.
Shutdown and Cleaning Shutdown and Cleaning NOTICE Failure to properly clean field marker after each use will result in hardened materials, damage to the field marker, and the warranty will no longer be valid. Do not store solvents in field marker. Always flush with Graco Pump Armor prior to storage. 4. Clean inside of paint hopper with water. Optional: Tilt paint hopper back and spray inside with water. 5. Fill paint hopper with 1/2 gallon (2 liters) water.
Shutdown and Cleaning Optional Cleanup: • Perform Pressure Relief Procedure, page 10. • Clean out paint hopper at a sink. • Empty the paint hopper, see page 12. • Install paint hopper onto field marker. • Disconnect motor plug (N) and remove material dispenser (E) from height adjustment mount. • Install material dispenser (E) and connect motor plug (N). E N ti21484a N E ti21483a ti21485a • Remove paint hopper (S) from field marker.
Shutdown and Cleaning Unclogging Spray Tip/Guard Assembly Always perform Pressure Relief Procedure before unclogging spray tip/guard assembly. 1. 5. Push spray button again to stop field marker. 6. Perform Pressure Relief Procedure, page 10. 7. Rotate spray tip (X) back to SPRAY position. X Perform Pressure Relief Procedure, page 10. ti20191a ti20183a 2. Reverse spray tip (X) to UNCLOG position. 8. Put prime/spray valve DOWN to spray position. 9.
Storage Storage 5. Press spray button to stop when Pump Armor flows through prime hose. 6. Move prime/spray valve (D) DOWN to the spray position. NOTICE Failure to store field marker with Pump Armor will result in operational problems the next time you spray. Always circulate Pump Armor through the field marker after cleaning. Water left in the field marker will damage the pump due to freezing. D ti20184a 1. Clean field marker. See Shutdown and Cleaning, page 15. 2.
Repair Repair Tip Removal/Cleaning CleanShot™ Cleaning (If applicable) 1. Perform Pressure Relief Procedure, page 10. 1. Perform Pressure Relief Procedure, page 10. 2. Remove spray tip/guard assembly (G). ti20183a G 2. Rotate spray tip (X) 1/4 turn and remove. X ti21382a 3. Remove CleanShot assembly (Y). ti21497a X 3. Wash tip in sink under running water. Use a brush or pick to remove excess or dried material. Y ti21383a 4. Use two wrenches to remove needle seat. ti21361a 4.
Repair 5. Hold CleanShot over running water and clean. Work needle in and out to free CleanShot from excess or hardened material. 8. Install CleanShot assembly. ti21385a 6. Use two wrenches to install needle seat. ti21395a 9. Install spray tip/guard assembly (G). G ti21501a 7. Clean filter. See Filter Removal/Cleaning, page 11.
Repair Fuse Replacement Installation 1. Insert a new standard 30 A automotive fuse (Regular ATO) fuse into fuse case. Removal 1. Perform Pressure Relief Procedure, page 10. 2. Place front tabs of battery shroud into slots, then pivot back of shroud down. Use wrench to tighten two bolts and secure shroud into place. ti20183a ti21368a 2. Disconnect motor plug and spray button plug. NOTICE When installing the battery shroud, wires can get pinched between the shroud and frame and become damaged.
Repair Battery Replacement 4. Use wrench to remove two bolts and remove battery shroud (B). B Removal 1. Perform Pressure Relief Procedure, page 10. ti21369a 5. Use two wrenches to remove serrated nut on negative (black) battery post. Then use wrenches to remove serrated nut on positive (red) battery post. Black ti20183a 2. Disconnect motor plug and spray button plug. Orange or Yellow ti21366a ti21365a 6. If installed, clip plastic tie straps used for shipping. Undo velcro strap from battery.
Repair Installation 1. Install new battery. Install bolts and nuts onto battery posts with terminals facing front of field marker. Tighten velcro strap around battery to secure into place. NOTICE When installing the battery shroud, wires can get pinched between the shroud and frame and become damaged. To avoid damage, make sure all wires are kept in front of the battery when installing the shroud. 4. Install paint hopper (S) and material dispenser (E). S E ti21367a 2.
Repair Control Board Replacement Installation 1. Install new board into battery shroud. Tighten six torx screws into board. Removal 2. Connect negative wire (black) to outer connector of charger jack. Connect positive wire (red) to inner connector of charger jack. 1. Disconnect battery wires. See Battery Removal steps 1 - 5, page 22. 2. Disconnect two wires from battery charger connection port. ti24688a ti24688a 3. Connect battery wires. See Battery Installation steps 2 - 5, page 23. 3.
Repair Pump/Motor Removal Removal 1. Perform Pressure Relief Procedure, page 10. ti21373a 6. Disconnect motor wires and remove power cord. ti20183a 2. Disconnect motor plug (N). ti21374a 7. Use wrench to remove bulkhead nut. N ti21484a 3. Use wrench to disconnect hose to material dispenser. ti21377a 8. Loosen hose clamp below paint hopper. ti21376a 4. Remove paint hopper (S). 9. Remove four screws from paint hopper bracket. S ti21375a 10. Remove paint hopper (S) from pump/motor assembly.
Repair 2. Install Pump/Motor assembly into paint hopper (S). 11. Remove pump/motor assembly from hopper bracket. S ti21394a 3. Install and tighten four screws. ti24689a ti21400a Installation 4. Install and tighten hose clamp to paint hopper. 1. Loosely install hose clamp on pump before installing pump/motor assembly onto pump bracket. Install new Pump/Motor assembly into pump bracket. ti21403a 5. Install and tighten bulkhead nut.
Repair 6. Install power cord and connect motor wires. Connect white wire to post with red indicator mark. Connect black wire to outside post. 8. Install paint hopper (S). S Black Wire White Wire ti21374a 7. Install motor shroud, capture wire strain relief and tighten six torx screws. ti21486a 9. Reconnect hose to pump/motor outlet. ti21398a ti21401a 10. Connect motor plug (N).
Troubleshooting Troubleshooting Problem Cause Pump/motor runs but Paint hopper is empty material is not being sprayed Field marker is not primed Solution Fill paint hopper with spray material. Prime field marker. See Starting a New Job, page 13. Field marker inlet ball check valve has Remove foreign material in the field marker inlet ball foreign material in passage way. check valve by: Field marker inlet ball check valve is stuck shut due to improper cleaning and storage. 1. Empty the paint hopper.
Troubleshooting Problem Cause Solution Pump/motor runs but red light on spray button is on Battery has been discharged to the Recharge battery. Connect battery charger and recharge level that user is notified the battery is battery. See Charging the Battery, page 8. NOTE: When low. red light first comes on, user has approximately 15 minutes of field marker run time left. Spray pattern width is decreasing Incorrect material dispenser holder height position.
Wiring Diagram Wiring Diagram WHITE BLACK RED DOT MOTOR SWITCH 30A ORANGE OR YELLOW FUSE Automotive Regulator ATO BLACK CONTROL BOARD BATTERY BLACK RED ti21412a 30 CHARGER JACK 332119E
Parts Parts 27 99 113 28 52 27 4 48 49 98 97 9 21 45 109 45 102 39 8 45 111 96 17 13 110 1 18 28 19 14 32 15 16 103a 6 5 103b 8 103c 46 11 46 10 7 39 332119E 7 39 7 20 8 ti24691a 31
Parts Parts List Ref.
Parts Parts 22 55 24 49e 49d 94 49c 56 49b 49 25 49a 54 22 25 43 53 119 35 84 26 33 29 94 26 41 30 37 44 ti24693a 332119E 36 42 31 33
Parts Parts List Ref. 22‡ 24 25 26 29 30 31 33 35 36 37 41 42 43 44 49 49a 34 Part Description Qty 24R795 KIT, hopper, S90, 1 includes 24, 25, 53, 54, 119 16U373 SEAL, lid, hopper 2 126108 SCREW, shoulder, socket head 2 24R883 KIT, cover, S90 pump, includes 43 1 16T186 BRACKET, pump 1 126954 FITTING, elbow, 45 deg, 1/4 npt 1 277183 HOSE, cpld, 3/16 in.
Parts Parts 31 65 64 63 62 66 60 13 67 61 79 62 71 72 30 95 68 62 69 76 Optional CleanShot™ Valve 73 75 70 74 125 70a 70b 78 78 Replaces 70, 70a, 70b ti24704a 332119E 35
Parts Parts List Ref. 13 30 31 60 61 62 63 Part 15D862 24P124 277183 16T159 16U255 109576 24R790 64 65 66 67 68 69 119956 36 162453 103147 16T160 287033 Description NUT, hand KIT, holder, tip, includes 31-79 HOSE, cpld, 3/16 in. x 6 ft, 3300 wp MANIFOLD, filter HOLDER, tip PACKING, o-ring KIT, valve, prime, S90, includes 62-65 PIN, straight HANDLE, drain valve FITTING, (1/4 npsm x 1/4 npt) PLUG, pipe TUBE, filter FILTER, 100 mesh Qty . 1 1 1 1 1 3 1 1 1 1 1 1 1 Ref.
Technical Data Technical Data U.S. Metric Maximum working pressure 1200 psi 8.3 MPa, 83 bar Recommended Tip Size LL5315 LL5315 Maximum Tip Size LL5417 LL5417 Weight 60 lb 27.2 kg Length 40 in. 101.6 cm Width 23 in. 58.4 cm Height 36 in. 91.4 cm Dimensions: Storage temperature range 33° to 120° F 1° to 48° C Operating temperature range 33° to 120° F 1° to 48° C Sound pressure level 79.2 dBa† sound pressure level 93.8 dBa† sound power level 79.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
