User's Manual

Troubleshooting
28 332144C
Status Code 6: High Motor Temperature
Motor is running too hot.
1. Reduce pressure duty cycle, gun tip size, or move
Reactor to a cooler location. Allow 1 hour for cool-
ing.
2. Check fan operation. Clean fan and motor housing.
3. Check J9 overtemperature connector on control
board.
Status Code 7: No Cycle Counter Switch
Input
Have not received input from cycle counter switch for 10
seconds after selecting Recirc mode or unit is unable to
park within 15 seconds of entering park mode.
1. Verify that recirc valves are open and unit is set to
Recirc mode.
2. Check cycle counter switch connection to board
(J10), see F
IG . 12, page 45.
3. Check that magnet (224) and cycle counter switch
(223) are in place under RES side motor end cover
(229). Replace if necessary.
Status Code 8: High Cycle Rate
System is spraying more than 1 gpm. System will shut-
down if spraying more than 1.1 gpm.
1. Reduce pressure and/or gun tip size.
Status Code 9: Low Tank Level
The tank level sensors sense ISO and RES material
density inside the tank, and warns or shuts down,
depending on settings of DIP switch 5. See DIP Switch
Settings, page 29.
1. Add material to supply tank, if necessary.
2. Check that the tank level sensor is in contact with
the surface of the tank. Replace if necessary. See
Tank Fluid Level Sensors, page 55.
3. Check J6 connections on control board. See Table
8, page 45.
Status Code 11: Locked Motor Rotor
Verify that pumps are not seized and move freely. The
motor is unable to turn. Replace motor, page 53.
Shut off unit and contact distributor before resuming
operation.
Status Code 12: Motor Controller
Overvoltage
Too much voltage connected to control board. See
Technical Data, page 75, for power requirements.
Cycle power and check status indicator to see if error is
still active.
Status Code 13: Motor Controller
Undervoltage
Not enough voltage connected to control board. See
Technical Data, page 75, for power requirements.
Cycle power and check status indicator to see if error is
still active.
Status Code 14: Motor Controller High
Temperature
The motor control board is too hot.
Shutdown and move Reactor to a cooler location. Allow
1 hour for cooling.
Status Code 15-19: Motor Controller Faults
Cycle power. If error is still present, replace board. See,
page 44.
Level Sensor
LED
Status
Green - on Sensor is powered
Green - off Sensor is not powered
Yellow - on Sensor detects material
Yellow - off Sensor does not detect material