Instructions G1™ Standard Lubrication Pump 332316C EN For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3132066 conforms to ANSI/UL 73 certified to CAN/CSA Std. 22.
Table of Contents Table of Contents Grease Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Component Identification . . . . . . . . . . . . . . . 6 Typical Installation . . . . . . . . . . . .
Grease Models Grease Models Reservoir Size Voltage Model 2 Liter 4 Liter 8 Liter 12V DC 24V DC 100-240 CPC DIN Wiper Follower VAC 94G006 94G007 94G008 94G009 94G010 94G011 94G018 94G019 94G020 94G021 94G022 94G023 94G036 94G037 94G038 94G039 94G040 94G041 94G063 94G064 94G065 94G066 94G067 94G068 94G069 94G070 94G071 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag.
Installation Installation Grounding The equipment must be grounded. Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown. Component Identification L J K Oil Models Grease Models with Follower Plate Grease Models A G C D F E H B FIG.
Installation Typical Installation B C D A FIG. 2 A B Connected to fuse / power Pressure relief valve (required, user supplied) C D Series progressive divider valves To lube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury, including skin injection and amputation. This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function.
Installation System Configuration and Wiring Fuses NOTICE . Improper installation of the grounding conductor may result in a risk of electric shock. This product must be installed by a qualified electrician in compliance with all state and local codes and regulations. Fuses (user supplied) are required on all DC models. To avoid equipment damage: • Never operate G1 Pump DC models without a fuse installed. • A fuse of the correct voltage must be installed in line with the power entry to the system.
Installation Wiring and Installation Diagrams NOTE: Graco does not provide a power cable with the G1. Power cables are available for purchase from Graco or the user may provide their own. See Table 1 for reference pages containing additional information related to Graco power cables. Table 1: Graco Power Cables Cable Part No. Diagram Symbol Page # Power DIN AC 10 Power DIN DC 12 Power CPC DC 14 123358 DIN 15 ft. 126217 CPC 15 ft.
Installation Power DIN AC - 15 foot: Part No. 123358 Din Connector Specifications • • DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1.
Installation Connector on Housing Connector on Cable (4) (4) (2) (1) (1) (2) (3) Example Wiring Diagram 1 2 3 4 FIG.
Installation Power DIN DC- 15 foot: Part No. 123358 NOTICE Be sure when power is applied that stirring paddle rotates clockwise (when viewed from the top). If it is wired incorrectly paddle could rotate counter-clockwise which will damage the pump’s internal components. If this happens, stop the pump immediately and wire unit correctly.
Installation Connector on Cable Connector on Housing (4) (4) (2) (1) (1) (2) (3) Example Wiring Diagram Ignition Switch Fuse 1 2 3 4 12V-pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 FIG.
Installation Power CPC DC- 15 foot: Part No. 126217 CPC Connector Specifications • • • One, 7-position, 1.5 mm socket connector AMP 967650-1 Three, 16 - 14 gauge female pins AMP 962999-1 One, 180-degree strain relief or one, 90-degree strain relief AMP 965576-1 (determined by cable exit for cable configuration) Installation Notes • • • Crimp pins to wire and install in socket connector per manufacturer’s instructions. See Pin Layout shown in FIG. 5 for proper location in the connector.
Installation Connector on Housing Connector on Cable (2) (2) (3) (1) (3) (1) (7) (6) (4) (5) (4) (7) (5) (6) Example Wiring Diagram Ignition Switch Fuse 12V-pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 1 2 3 4 5 6 7 FIG.
Installation Part No. 124333: Cable Pin Out (M12) (FIG. 6) Part No. 124300: Field Wireable Pin Out (M12) (FIG. 7) Wire Colors Wire Colors Item No. Color 1 2 3 4 Brown White Blue Black Item No. 1 2 3 4 Color Brown White Blue Black FIG. 7 FIG.
Installation Part No. 124594: 4 Pin Eurofast Field Wireable Connector (FIG. 8) Part No. 124595: 5 Pin Eurofast Field Wireable Connector (FIG. 9) FIG. 8 332316C FIG.
Setup Setup Pressure Relief Connecting to Auxiliary Fittings Follow the Pressure Relief Procedure whenever you see this symbol. NOTICE This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
Setup Loading Grease 3. Fill reservoir with NLGI grease to max fill line. To ensure optimal performance from the G1: NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator. • Only use NLGI #000 - #2 greases appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details. • The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump.
Setup Filling Oil Unit • Only use oil appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details. • The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump. • Do not overfill (FIG. 14). • Do not operate G1 without reservoir attached. • Only use oils with viscosity at least 40 cSt. a FIG. 15 2.
No Controller Operation No Controller Operation The G1 Pump can be controlled using an external, user supplied, power source and controller. Refer to the Typical Installation diagrams provided on page 7 for correct location of the required pump ground wire and fuses. • Some G1 pumps without controllers include a Low Level Output Option. The low level signal is monitored across PINS 3 and 4. For PIN 3 and 4 locations and wiring information the Low Level Outputs diagram.
No Controller Operation Oil Pumps When the oil level has reached a low warning level, PINS 3 and 4 close, sending the signal to the controller that the fluid has reached a low level. To ensure that a low level condition has been met, the low level trigger must be detected for 10 continuous seconds. See FIG. 18 for an illustration of a typical Low Level Output response to low oil level. Typical Low Level Output Response with Low Level Fluid in Oil Models Closed Contact Position Open FIG.
Troubleshooting Troubleshooting Problem Unit does not power on Unit does not power on (DC models only) Cause Solution Incorrect/loose wiring Refer to Installation instructions, page 6. Tripped external fuse due to internal component failure Contact Graco Customer Service. Tripped external fuse due to pumping non-cold weather lubricant in cold weather -13°F (-25°C) Replace lubricant with pumpable lubricant, rated for environmental conditions and application. Replace fuse.
Maintenance Maintenance Frequency Component Required Maintenance Daily and at refill Zerk Fittings Daily G1 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth. Monthly External Wiring Harness Verify external harnesses are secure. 24 Keep all fittings clean using a clean dry cloth. Dirt and/or debris can damage pump and/or lubrication system.
Parts Drawing: 2 Liter Models Parts Drawing: 2 Liter Models Oil Reservoir 43 40b 44 42 Low Level Grease Models Only 45 35 41 Follower Plate Models Only 57 271 23 40a 60 15 16 13 14 67 13 3 37 1 66 17 3 Low Level Oil Models Only 33 1 Torque to 4 in. lbs (0.45 N.m) 2 Torque to 30 in. lbs (3.4 N.m) 3 Torque to 50 in. lbs (5.6 N.
Parts Drawing: 4 and 8 Liter Models Parts Drawing: 4 and 8 Liter Models Oil Reservoir 43 41 40b 44 Low Level Grease Models Only 45 41 35 42 Follower Plate Models Only 57 40a 271 23 60 61 16 13 67 62 13 14 13 66 3 37 1 Low Level Oil Models Only 33 17 3 1 Torque to 4 in. lbs (0.45 N.m) 2 Torque to 30 in. lbs (3.4 N.m) 3 Torque to 50 in. lbs (5.6 N.
Parts Parts FN 1 3 4 13 14 Part No. Description BASE, molded 278142 BOTTOM, cover 115477 SCREW, bottom cover O-RING, 258 (green), included in Kit 124396 571042, 571043, 571044, 571045, 571069, 571179 O-RING, included in Kit 571069, 124510 571179, 571182, 571183 PLATE, ricer 15 BEARING, ball 16 17 Qty. 1 1 9 FN Part No.
Parts Pressure Relief Valves Fuses Important Information regarding Pressure Relief Valve 16C807. Part Pressure Relief Valve 16C807 can only be used on the G1 and G3 Pumps. It is not intended for use with any other products. The pressure relief valve uses a pressure adjustment screw (a) to set the pressure release point. It is not intended as a way to relieve pressure during normal operation, but as a protective measure in the event there is an unintended pressure increase in the system.
Technical Data Technical Data A Maximum Working Pressure Power 100-240 VAC 5100 psi (35.1 MPa, 351.6 bar) 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms) 9 - 16 VDC; 5 A current, 60 W, inrush/locked rotor 12 A 18 - 32 VDC; 2.
Technical Data Mounting Pattern For correct mounting configuration, choose either Option 1 or Option 2. See P/N 126916 template. Option 1 0.367inch 9.3 mm 7.087 inch 180.0 mm 2x Ø 0.366 inch 9.3 mm 1.180 inch 30.0 mm 3.268 inch 83.0 mm 3.544 inch 90.0 mm Option 2 0.722 inch 18.3 mm 6.378 inch 162.0 mm 2x Ø 0.366 inch 9.3 mm 0.708 inch 18.0 mm 3.740 inch 95.0 mm 3.189 inch 81.0 mm FIG.
Notes Notes 332316C 31
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
