User's Manual

ManualsBrandsGraco ManualsAutomatic Lubrication SystemsGraco 333391B Dyna-Star HP and HF Pump AC to DC Conversion Kit

Instructions

Dyna-Star

HP and

HF Pump AC to DC

Conversion Kit

333391B

Kit to convert an AC Power Source to a DC Power Source. For use with the Electric

Dyna-Star HP and HF Pump only. Not approved for outdoor use. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Part No.: 77X524

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Dyna-Star Pump Current Control Adjustment . . . . . . . . . . . . . 4

Enclosure Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Controller Cord Grip Installation . . . . . . . . . . . . . . . . . . . 5

Pressure Switch Cord Grip . . . . . . . . . . . . . . . . . . . . . . . 5

Electric Dyna-Star Cord Grip . . . . . . . . . . . . . . . . . . . . . 6

Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

GLC2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

GLC2200 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installing Enclosure to Mounting Surface . . . . . . . . . . . . . . . . 7

Fuse Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connecting Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

System Configuration and Wiring . . . . . . . . . . . . . . . . . . 9

Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Dyna-Star Pump Connections . . . . . . . . . . . . . . . . . . . . 9

Controller Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 10

LEVER-NUTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installing Power Cord Clamp . . . . . . . . . . . . . . . . . . . . 10

Installing Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Kit 77X524 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Enclosure Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Kit 77X524 Inside Enclosure Parts . . . . . . . . . . . . . . . . . . . . 14

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Enclosure Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . 15

Cord Grip/Cable Gland Dimensions . . . . . . . . . . . . . . . . . . . 16

Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Important Safety Instructions

Read all warnings and instructions in this

manual and in the Dyna-Star HP and HF

Pump instruction manual. Save all instruc-

tions.

Summary of content (18 pages)

PAGE 1
Instructions ® Dyna-Star HP and HF Pump AC to DC Conversion Kit 333391B EN Kit to convert an AC Power Source to a DC Power Source. For use with the Electric Dyna-Star HP and HF Pump only. Not approved for outdoor use. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Part No.: 77X524 Important Safety Instructions Read all warnings and instructions in this manual and in the Dyna-Star HP and HF Pump instruction manual. Save all instructions.
PAGE 2
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
PAGE 3
Typical Installation Typical Installation D A L B J K E F G H C K A B C D E F G H J K L AC to DC Kit Enclosure Dyna-Star Pump* Fluid Drum* GLC2200* (24N468) GLC2200 Connector Cable Gland Kit (77X533) Pressure Switch Connection (Optional) Power Cord - 9 feet (2.
PAGE 4
Installation Installation value to the setting shown in FIG. 2. Dyna-Star Pump Current Control Adjustment NOTE: The Dyna-Star Pump is designed to draw 40 Current Amps. The AC to DC conversion kit is only designed for 20 Current Amps. The current control must be adjusted on the Dyna-Star Motor Control Board for 20 Current Amps. The Dyna-Star pump will not run efficiently if this adjustment is not made. 1. Disconnect power to Dyna-Star pump. 2.
PAGE 5
Installation Enclosure Preparation • • • Enclosure (1) as shown in FIG. 4. Tighten compression nut and torque to 5.5 ft. lbs (7.5 N.m). Select a flat surface near the Dyna-Star pump to install the Enclosure (1). 1 Enclosure Mounting Dimensions are provided on page 15 of this manual. They are provided for reference only and to use as a guide for pre-drilling holes. 12 3 cord grips are included in the kit. • 2 cord grips (12) are used for controller interface and pressure switch.
PAGE 6
Installation Controller Installation Electric Dyna-Star Cord Grip • • • Cord Grip(10) (included in the kit) will accommodate a cable with an outside diameter of 0.350 in. - 0.63 in. (9 mm - 16 mm). If the outside diameter of your pump cable is not within this range, an appropriately sized cord grip must be used. Cord Grip (10) included in kit) is used for installing the Dyna-Star pump cord (77X528) in the Enclosure (1).
PAGE 7
Installation For GLC2200 Controller installations on the side of the Enclosure (1): Installing Enclosure to Mounting Surface NOTICE Install Enclosure (1) to mounting surface by aligning the holes (f) in the enclosure box with the pre-drilled holes. To prevent damaging and/or contaminating the GLC2200 Controller while pre-drilling the other holes in the Enclosure (1), do not install the GLC2200 controller to the side of the Enclosure until all mounting holes are drilled. f f GLC2200 Installation 1.
PAGE 8
Installation 1. Use a flat blade screwdriver to remove fuse box (f) located under switch as shown in FIG. 8. g 17 or 18 f FIG. 8 2. Install 2 fuses (17 or 18) of the same amperage in the fuse box. FIG. 10 b. With the silver cap above the top of the fuse box, gently push the glass tube into fuse seat as shown in FIG. 10. c. NOTICE To prevent breaking fuses during installation, do not force the silver capped end of the fuse through the fuse seat opening.
PAGE 9
Installation System Configuration and Wiring . Improper installation may result in a risk of electric shock. All electric wiring must be done by a qualified electrician and comply with all local codes and regulations. 16 6 If the product is permanently connected, it must be connected to a grounded power source. If an attachment plug is required in the end use application: • it must be rated for the product electrical specifications. • it must be an approved, 3-wire grounding type attachment plug.
PAGE 10
Installation 3. Connect Red (+/rd) and Black (-/bl) wires from Dyna-Star Cable and Controller Wiring Harness to the corresponding + and - marked DC output terminals on the power supply (16) (see FIG. 16). 2. Push up lever (26a) on LEVER-NUTS® (26). 26a + and - rd 26 bl rd 16 bl FIG. 18 3. Insert stripped end of wire into LEVER-NUTS® and push down lever (26a). FIG. 16 Controller Connections 26a NOTE: Use the LEVER-NUTS® (26) included in this kit to make all controller wiring connections.
PAGE 11
Installation plug (13) into the connector (3a) located below the switch (3). 3 13 3a 24 25a b FIG. 23 FIG. 21 3. Position clamp around the cord near the plug and mounting clamp installation hole (b). 6. Install nut (23) over end of screw (24) on the inside of the Enclosure (1) (FIG. 24). Use two wrenches (one on the nut and one on the screw head) to securely tighten nut and power cord clamp (25) to the Enclosure (1).
PAGE 12
Installation Installing Power Cord 1. Verify power at the main power source is disconnected and that the correct amperage circuit breaker for the input voltage is installed. 2. Hard wire or install a plug to the bare end of power cord (13). Be sure to connect wires to the correct polarity: • • • Brown wire - line (L) Blue wire - neutral (N) Green/yellow wire - ground / earth 3. Verify power switch (3) is in the OFF position. 4. Plug power cord plug (13) into connector (3a) located below switch (3). 5.
PAGE 13
Kit 77X524 Parts Kit 77X524 Parts Ref 1 2 3 4 5 6 7 8 9 10 11 12 12a 13 14 15 16 18† 19 21 23 24 25 26 27 Part No. Description Qty BOX, enclosure 1 PANEL, enclosure, back 1 SWITCH, power, 120/240V 1 SCREW, mach, flh (not shown) 2 NUT, lock, hex (not shown) 2 HARNESS, filter, power supply (not 1 shown) RAIL, mounting, DIN, 4 in.
PAGE 14
Kit 77X524 Parts Kit 77X524 Inside Enclosure (1) Parts 2 7 15/21 3 16 Ref A 13 14 1 12a 23 24 25 17/18 11 12 10 Ref A 14 333391B
PAGE 15
Technical Data Technical Data Dyna-Star HP and HF Pump AC to DC Conversion Kit US Input Voltage Input Frequency Output Voltage Output Current IP Rating Environmental temperature range Power Cord Length Metric 110-240V AC 50/60 Hz 24V DC 20AMPS IP24 14° to 122°F 9 feet -10° to 50°C 2.
PAGE 16
Technical Data Cord Grip/Cable Gland Dimensions Bottom View Side View A 27 B C Key: A B C 16 Electric Dyna-Star Cable Any other cable such as Pressure Switch GLC2200 Cable 333391B
PAGE 17
Notes Notes 333391B 17
PAGE 18
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.