Instructions - Parts 3A0096B Ink Pump Packages ENG For use with medium to high viscosity inks. For professional use only. Not for use in explosive atmospheres. With priming piston and MaxLife® rod and cylinder. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 3 for model information, including maximum working pressures.
Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ink Pump Packages . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Grounding (All Pumps) . . . . . . . . . . . . . . . . . . . . 7 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Air-Powered Pumps . . . . . . . . . . . . . . . . .
Ink Pump Packages Ink Pump Packages Check your pump package’s identification plate for the 6-digit part number of your pump package. Location on Location on Air-Powered Hydraulic-Powered Package Identification Plate Packages Packages ti14689a ti14691a ti14690a To order replacement parts, see Parts section starting on page 16. Data Monitoring Ink Pump Package Part No.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin.
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Warnings 6 3A0096B
Installation Installation Grounding (All Pumps) Air and fluid hoses: use only electrically conductive hoses. Air compressor: follow manufacturer's recommendations. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Dispense valve: ground through connection to a properly grounded fluid hose and pump. Fluid supply container: follow your local code.
Installation Air-Powered Pumps • • • • Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations. FIG. 2, page 9, shows a typical installation of an air-powered pump. It is only a guide. Contact your Graco distributor for actual system designs. Be sure all accessories, including air lines and fluid lines, are adequately sized and pressure-rated to meet system requirements. Use only electrically conductive hoses.
Installation M L A K Y T H P R N B J D G F C ti14665a FIG. 2. Typical Installation, Air-Powered Pumps Key: A B C D F G H J K L Air Motor Displacement Pump Floor Stand Air Inlet 76 mm (3 in.
Installation Hydraulic-Powered Pumps • Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations. • FIG. 3, page 11, shows a typical installation of an hydraulic-powered pump. It is only a guide. Contact your Graco distributor for actual system designs. • Be sure all accessories, including hydraulic lines and fluid lines, are adequately sized and pressure-rated to meet system requirements.
Installation S J K L M A D Y E H P T B G F C ti14666a FIG. 3. Typical Installation, Hydraulic-Powered Pumps Key: A B C D E F G H J K Hydraulic Motor Displacement Pump Floor Stand Hydraulic Supply Line Hydraulic Supply Line Shutoff Valve 76 mm (3 in.) Fluid Inlet Fluid Outlet Flow Control Valve Hydraulic Pressure Gauge Pressure Reducing Valve 3A0096B L M N P R S T Y Accumulator Drain Line Pump Bleed Valve (see FIG. 6 on page 15) Wet Cup Wet Cup Drain Fitting (if used; see FIG.
Setup Setup Tighten Clamps Wet Cup Drain Fitting See FIG. 4. Before starting, torque the screws (3) securing the four clamps (4) to 21-25 ft-lb (28-34 N•m). As supplied, the side port of the wet cup is plugged. To install a drain tube, remove the plug and install the supplied 90° tube fitting (R) in its place. Attach a 1/2 in. (13 mm) ID flexible plastic tube (not supplied) to the fitting to drain any overflow to a pail. 1 Torque to 21-25 ft-lb (28-34 N•m).
Pressure Relief Procedure Pressure Relief Procedure 1. Lock the dispense valve trigger. Prime/Flush NOTE: The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent before using the pump. 2. Shut off the power to the pump: • In an air-powered system, close the air regulator (H) and the bleed-type master air valve (J).
Start Up and Adjust Pump Start Up and Adjust Pump Hydraulic-Powered Pumps 1. Supply fluid to the pump, per the requirements of your system. Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air. The priming piston extends beyond the intake housing to pull material into the pump and can amputate a hand or finger caught between it and the intake housing.
Shutdown All Pumps NOTE: When changing fluid containers with the hose and valve already primed, open the pump bleed valve (N), to help prime the pump and vent air before it enters the hose. Close the valve when all air is eliminated. To reduce the risk of fluid injection, do not use your hand or fingers to cover the bleed hole on the underside of the bleed valve body (N) when priming the pump. Use the handle or a crescent wrench to open and close the bleed plug. Keep your hands away from the bleed hole.
Parts Parts Air-Powered Ink Packages Package Selection Chart Series Check-Mate® Pump Part No. (Ref. No.
Parts 258753 Hydraulic-Powered Ink Package Ref. 1 2 3 Part L500CM 222274 102637 4 5 6 7 8 276025 184086 208390 237569 n/a 9 10 100139 235345 11 12 13 14 15 16 184452 108098 106166 184278 184129 186925 Description Qty. PUMP, displacement; see 312375 1 STAND, floor 1 SCREW, cap, hex hd; 3/8-16 x 1.5 4 in. (38 mm) long LUG 4 GASKET; PTFE 1 BALL VALVE; 1/4 npt (mbe) 1 WIRE, ground 1 FITTING, 90°; 1/2 in.
Dimensions Dimensions Pump Packages with Viscount Hydraulic Motors Pump Packages with NXT 2200, NXT 3400, or NXT 6500 Air Motors A A D C C D B B ti14637a 17 in. (432 mm) ti14639a Four 9/16 in. (14 mm) mounting holes for 1/2 in. (13 mm) diameter bolts 14 in. (356 mm) 11 in. (279 mm) 14 in. (356 mm) ti14669a Table 1: Pump Package Dimensions Pressure Ratio (xx:1) 14 23 26 1.6:1 18 Motor Displacement Pump Volume (cc per cycle) A in. (mm) B in. (mm) C in. (mm) D in.
Technical Data Technical Data Stroke length Air-powered pumps: 4.75 in. (120.65 mm) Hydraulic-powered pumps: 4.69 in. (119.13 mm) Displacement pump effective area Refer to Check-Mate Displacement Pump manual 312375. Maximum fluid operating temperature 180° F (82.3° C) Air or Hydraulic Inlet Size 3/4 npt (f) Fluid outlet size 200 cc displacement pump: 1 npt(f) 500 cc displacement pump: 1-1/2 npt(m) Displacement Pump weight Refer to Check-Mate Displacement Pump manual 312375.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
