Instructions-Parts Feed Supply Kits For supplying viscous materials to Graco® HFR™ Metering System. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 3 for model information, including maximum working pressure and approvals. 246081 Package shown installed in HFR proportioning system. Some parts shown are not included in kit.
Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Complete Supply Pump Systems . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . 6 Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . . 6 Moisture Sensitivity of Isocyanates . . . . . . . . . . . . 6 Keep Components A and B Separate . . . . . . . . . .
Complete Supply Pump Systems Complete Supply Pump Systems Most packages include all air and fluid fittings and hoses. Approvals are only for the pumps and not for the entire package. ★ Complete Package only comes with one pump, air and fluid fittings, and hoses. Complete Package (fluid and air) Material Pump Model CS T2 2:1 Ratio 246081 24D091 24E396★ 24E397★ Husky™ 515 295616 295616 295616 295616 ✔ 246369 246484 ✔ SS ✔ ✔ Maximum Air Input Pressure Maximum Fluid Working Pressure 180 psi (1.
Warnings Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline.
Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure. Disconnect power or air supply.
Isocyanate Conditions Isocyanate Conditions To prevent exposing ISO to moisture: • Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. • Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates. • Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area.
A and B Components A and B Components IMPORTANT! For all machines: • Material suppliers can vary in how they refer to plural component materials. • Be aware that when standing in front of the manifold on proportioner: • • Component A (Red) is on the left side. • Component B (Blue) is on the right side. 3A0235G • The A (Red) side is intended for ISO, hardeners, and catalysts. If one of the materials being used is moisture-sensitive, that material should always be in the A (Red) side.
Grounding Grounding Position Drums Place component A (red) and component B (blue) drums as desired. Air hose (C) connecting feed pumps is 15 ft (4.57 m) long. See FIG. 1. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Pump: follow instructions in separate feed pump manual, supplied. HFR: see operation manual. Spray gun: see gun manual.
Installation Complete Package 246081 shown installed in HFR proportioning system. Includes *parts only. 101* (red) 2 2 2 Air Supply Kit. See 309827. 6* 101* (blue) 2 2* 2 C* *103 (Ref) D 103* (Ref) 2 2* FIG.
Installation T2 2:1 and Monark 5:1 Husky 1050 Wall Mount 1. Flush pumps, page 8. 1. Be sure wall can support weight of pump, hoses, and accessories, and can withstand stress during operation. 2. Position drums, page 8. 3. Open drum bung hole. Screw bung adapter with gasket into bung hole. See pump manual. 4. Install swivel fitting (102) in pump fluid outlet. See FIG. 2. 5. Connect hose (103) between swivel fitting (102) and the system swivel inlet (D, see FIG. 1). 6.
Installation Husky 515 and 716 High-Flo® Pumps 1. Place riser tube (202) into drum. Tighten bung adapter securely. 1. Install elbow fitting (106) in pump (101) fluid outlet. 2. For carbon steel supply pump systems, Install swivel fitting (102) in pump (201) fluid outlet. 2. Connect hose (103) between elbow fitting (106) and fitting (102). Install nipple (109) and swivel fitting (110). 3. Connect hose (103) between swivel fitting (102) and GMS swivel fluid inlet fitting. 3.
Install Air Supply Kit Install Air Supply Kit Connect Air Lines T2 2:1, Husky 515, Husky 716, and Husky 1050. See manual 309827 to install air supply kit. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts. T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits 5:1 Monark Kits 1. Shut off air valves (V) at feed pumps (201). 201 1. Supply clean, dry filtered air to feed pumps. V 2. See manual 309827 to install air supply kit.
Operation Operation Maintenance Startup NOTE: 1. See Load fluid with feed pumps in system operation manual. 2. Open feed pump air regulator. 3. Open feed pump bleed-type master air valve. See supplied pump manual for maintenance, repair, and parts information. Lubricate bung o-ring (309) with 217374 ISO Pump Oil each time you change drums. This keeps air and moisture from reacting with ISO. 4. Adjust air to feed pump with needle valve. NOTE: • • • Cold, viscous material may be difficult to prime.
Parts Parts Complete Supply Pump Systems Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dryer. See parts lists on pages 15.
Parts Complete Supply Pump Systems, continued Ref.
Parts Fluid Supply Kits (1) Carbon Steel Husky Kits 101 24D105 55 Gallon Monark 5:1 Kit 101 102 103 103 r_246481_3a0235a_1a Stainless Steel Husky Kits 101 103 246898 and 24D103 T2 2:1 Kits 101 r_24d101_3a0235a_1a 102 103 24D104 Monark 5:1 5 Gallon Kit 101 103 TI10282a r_24D104_3a0235a_1a 16 3A0235G
Parts Fluid Supply Kits (1), continued Each fluid supply kit contains two pumps with riser tubes, fittings, and hoses needed to supply fluid from the pumps to the proportioner. Use the tables below to identify what parts are used for the carbon steel and stainless steel fluid supply kits. See page 16 for fluid supply kit illustrations. High-Flo pumps are on page 18. Carbon Steel Fluid Supply Kits Husky 515 (246481) Husky 716 (246482) Husky 1050 (24D332) T2 2:1 (246898) Qty.
Parts Fluid Supply Kits (1), continued 257769, Carbon Steel High-Flo Fluid Supply Kit 257777, Stainless Steel High-Flo Fluid Supply Kit 101 112 110 Ref. No. Description 257769 257777 Qty. 101 PUMP, High-Flo JC20L1 JS20L1 2 102 UNION, swivel 202966 122639 2 103 HOSE, coupled; 1/2 npt; 6 ft (10.9 m); nylon 220372 106 102 HOSE, coupled; 1/2 npt; 6 ft (10.
Parts Pump with Riser Tube Kits Pump Kit No. Material Husky 515 246366 CS 233052 (see manual 309116) Plastic 246367 CS 233057 (see manual 309116) SS 24D329 CS 24D097 SS 295616 (see manual 311882) SS Monark 5:1, 5 Gallon 24D098 SS Monark 5:1, 55 Gallon 24D099 CS Husky 716 Husky 1050 T2 2:1 246367 Husky 716 Pump 201 203 202 246366 Husky 515 Pump TI3450a 201 Ref. 201 202 203 202 Part Description Qty.
Parts Pumps with Riser Tube Kits, continued 24D329 CS Husky 1050 Pump 24D097 SS Husky 1050 Pump 201 201 105 105 209 203 210 212 211 213 202 209 210 211 202 213 204 203 212 204 r_24D097_3a0235_1a r_24D329_3a0235_1a Ref. Part Description Qty. 201 647673 PUMP, Husky 1050; 24D332, see 1 313435 202 246419 RISER TUBE KIT; 24D332, see page 1 22 1 203 214961 HOSE, suction; 3/4 npt (mbe); 3/4 in. (19 mm) ID; 6 ft (1.
Parts Pumps with Riser Tube Kits, continued 24D098, 5 Gallon 5:1 Monark Ref. No. 2 6 7 201 24D099, 55 Gallon 5:1 Monark Part No. Description 246483 AIR SUPPLY KIT; see 309827 247616 KIT, desiccant dryer; for A (red) side; see page 14 248829 REGULATOR KIT, air, feed pump 902278 PUMP, Monark 5:1; includes 902147, see manual 308116 Qty. 1 1 Ref. No. 2 6 1 1 7 201 Part No.
Accessories Accessories Riser Tube Kit, 246419 Ref. 301 302 303 304 305 306 307 308 309 Part 159101 156592 106537 15B728 15B727 15B921 100279 159100 110831 Return Tube Accessories Description HOUSING, valve, intake TUBE, riser GASKET, bung ADAPTER, bung FITTING; 1 in. npt SPACER BALL RETAINER, ball O-RING Qty. 1 1 1 1 1 1 1 1 1 See manual 309852 for installation and parts. Material Part Carbon Steel 246477 Stainless Steel 24D106 Circulation Kits See manual 309852 for installation and parts.
Technical Data Technical Data Maximum air input pressure T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar) 180 psi (1.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
