Instructions-Parts AC Hydraulic Power Pack Module 3A0238P EN AC Hydraulic Power Pack, with optional boom and hose kits, for hydraulic actuated applicators used with Graco HFR™ and VRM™ Metering Systems. For professional use only. 2500 psi (17 MPa, 172 bar) Maximum Hydraulic Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 3 for model information.
Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 AC Hydraulic Power Pack Modules . . . . . . . . . . . 2 Applicator Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Individual Applicators . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . .
Models Models AC Hydraulic Power Pack Modules The table below lists kit numbers for 230V and 400 VAC hydraulic power pack modules. The modules can come with a hydraulic power pack, boom, and hose kits for S-Head and L-Head applicators. For applicator kits, see Applicator Kits and Individual Applicators on page 4 (sold separately). Includes: Kit No.
Models Applicator Kits The table below lists S-Head and L-Head applicators kits. All applicator kits come with an injection nozzle and needle valve calibration kit. Applicator L-Head S-Head Kit No. Model Maximum Working Pressure psi (MPa, bar) 24A084 24A085 24A086 24A090 24A092 24A093 20.20.6/10 20.20.10/14 20.20.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • • • • • • • Engage trigger lock when not dispensing. Do not point dispensing device at anyone or at any part of the body. Do not put your hand over the fluid outlet. Do not stop or deflect leaks with your hand, body, glove, or rag.
Warnings WARNING WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. • • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents. Many other fluids may contain chemicals that can react with aluminum.
Warnings Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates. Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area.
Warnings Changing Materials • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemical compatibility. • Most materials use ISO on the A side, but some use ISO on the B side. • Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
Component Identification Component Identification AC Power Pack Module 24D829 AC Power Pack Module shown with circulation lines B C E D A r_24d829_3A0238_1f FIG.
Component Identification Hydraulic Power Pack Stand AG AH AB AN AD AV AW AF AM AC AJ AA AX AL AK AE, AS AU AP AT r_24C065_3a0238_1d r_24C065_3a0238_11e FIG. 2 Key: AA 10 Gallon Hydraulic Oil Reservoir (see Technical Data on page 70 for specifications) AB Electric Motor AC Dipstick AD Hydraulic Housing AE Heat Exchanger AF Filter AG Shroud AH Mixhead Accumulator - 1200 psi (24.
Component Identification Main Power Disconnect Circuit Breakers Below are the on and off positions for the main power disconnect (AP) located on the AC Power Pack module. NOTE: The power must be turned “On” at the GMS unit first. On position r_121148_3a0238_1a Circuit breakers are located inside the power pack frame stand. Off Position CB113 r_121148_3a0238_2a CB125 FIG. 3: Main Power Disconnect r_24d427_3a0238_1c FIG. 4: Circuit Breakers 12 Model 230V Ref. No.
Component Identification Fluid Control Module (FCM) BA BC BE TI12337A BB TI12336A BF BD FIG.
Component Identification Diagnostic Information 7 Module Status LED Signal Green on Yellow Red solid Red flashing fast Red flashing slow Diagnosis System is powered up Internal communication in progress FCM hardware failure Uploading software Token error Solution Replace FCM Remove token and upload software token again. Adjust Selector Switch The fluid control module uses a 16-position selector switch.
Setup Setup Connect Hydraulic Hoses Avoid breathing of vapors and contact with Isocyante as some people have severe allergic reactions. See Isocyanate Conditions on page 8. Avoid routing hoses in walkway areas to prevent operators from tripping on hoses running between system components. 1. Anchor the stand to the floor (mounting hardware not included). See Dimensions on starting on page 66 for mounting dimensions. Suggested anchors: McMaster-Carr (part no. 92403A400).
Setup Connect Hydraulic Hoses to Applicator Hydraulic Hose Fitting Hydraulic Hoses Hydraulic Hose Color Markings A1✖ Cleanout close Green/Green A2 Material close Green B1✖ Cleanout open Green/White/Green B2 Material open Green/White ✖ Not used for S-Head and GX-16 applicators. If the AC power pack (A) has a boom (C), these connections will be hanging off the end of the boom. L-Head See FIG. 8. 1. Connect the A1 hose, with green/green markings, to the cleanout close port (CC) on the applicator. 2.
Setup S-Head and GX-16 See FIG. 9 and FIG. 10. 1. Connect the B2 hose, with green/white markings, to the hydraulic open (HO) port fitting. 2. Connect the A2 hose, with green markings, to the hydraulic close (HC) port fitting. 3. Hand tighten each fitting. 4. Bleed air from the hydraulic fluid lines. See the applicator manual for instructions. 5. Tighten each fitting 1-1/2 flats past hand tight. TOP HC RIGHT HO FIG. 9: Hydraulic connections on S-Head HC HO ti17747a FIG.
Setup Connect Material Hoses to System For System With Circulation NOTICE Avoid routing hoses in walkway areas to prevent operators from tripping on hoses running between system components. This also prevents fittings from leaking. 1. Connect the A (red) and B (blue) supply hoses, from hose kit (3), to the GMS material manifold. See FIG. 11. 2. Connect the other end of the supply hoses to the applicator. See the applicator manual for fluid inlet identification.
Setup Connect Communication Cables 83 5. Connect the termination connector (425) to the connector (121), labeled 5A. Feed the connector (425) and cables (121, 84) into the base cube and secure. S-Head (Includes GX-16) 121 1. Connect control cable (84) to the motor control module splitter labeled “2A” found on the HFR unit. Refer to the HFR manual for detailed locations 84 122 2. Connect the S-head proximity sensor to the electrical connector found within the material hose bundle. 123 3.
Setup Connect Electrical Cord Electrical Requirements. See Table 1. NOTE: Power cord is not supplied. See Table 2. Table 2: Power Cord Requirements Model Cord Requirements AWG (mm2) 230V 10 (5.3), 3 wire 400V 10 (5.3), 4 wire ✖ See 400 V Power Requirements, page 3. Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly. Have a qualified electrician connect power and ground to main power switch terminals, see FIG. 15.
Startup Startup 3. Press in the lower solenoid of the accumulator charging directional valve. The hydraulic power pack operates at a high pressure and high voltage. Be careful during operation and always wear the appropriate protective gear. 1. Ensure all hydraulic connections are tight. 2. Turn on main power to power pack. 3. Turn power switch to the ON position. 4. Set system settings in ADM. See system operation manual for instructions. FIG. 17 4. Ensure that the pressure gauge is zero psi.
Maintenance Maintenance Check the Accumulator Pre-Charge Graco Charging Harness (part no. 124217) can be purchased to aid in quick charging of the accumulator. Schedule 1. Turn off main power and lockout. Procedure Frequency Check Accumulator Pre-Charge Check Tightness of all Clamps and Fittings Check Hoses for Wear Check Hydraulic Fluid and Filter Weekly Weekly Monthly 6 months NOTICE Recommended Hydraulic Oil Use Graco-approved Hydraulic Oil, Part No.
Maintenance Check Hydraulic Fluid NOTE: Standard temperature switch cuts out at a housing temperature of 160°F (71°C) and approximately 180°F (82°C) hydraulic fluid temperature. 6. To add clean hydraulic fluid see Check Hydraulic Fluid Level. Check Hydraulic Fluid Level 87 1. Remove the breather filler cap (246). 2. If the fluid level is between the high and low tick marks, the fluid level is correct. 3.
Troubleshooting Troubleshooting Problem Cause Solution Pressure gauge drops to zero while in operation. Accumulator precharge is too high. Ensure accumulator precharge is no more than 1200 psi. No hydraulic pressure. Motor is not turning. Ensure main power is ON. Ensure all electrical connections to the motor are secure. Check motor circuit breaker to see if it has been tripped. Ensure all cables are connected to FCM connectors. Replace motor. See page 30.
Troubleshooting Problem Hydraulic fluid over heating. Material is not dispensing from applicator. Cause Solution Fan in base cube is not spinning. Check electrical connections to fan. Replace fan. Heat exchanger in base cube is clogged or leaking. Replace. Low hydraulic fluid level in oil reservoir. Check hydraulic fluid level. Refill as necessary. Cycle rate too fast. Increase time between shots. Damaged gear pump. Replace gear pump. See page 32. Damaged coupler between motor and gear pump.
Troubleshooting Problem Cause Solution Applicator not cycling. (continued) Accumulator directional valve is not charging. Ensure accumulator charging directional valve is shifting. Verify LED lights turn ON and OFF. Check circuit breaker to see if it has been tripped. Replace directional valve. See page 27. Replace accumulator. Ensure all cables are connected to FCM connectors. See FCM Cable Connections, page 13. Cleanout directional valve is not cycling. (L-Head only) Ensure main power is ON.
Repair Repair 3. Disconnect all hydraulic lines from A1, A2, B1, and B2 fittings at the applicator housing. Remove Hydraulic Power Pack Shroud 1. Remove four screws from base of shroud. B2 B1 2. Lift shroud off of hydraulic power pack. Install Hydraulic Power Pack Shroud A1 A2 FIG. 21: L-Head Applicator Hydraulic Housing NOTICE Do not over-torque any item that threads into the hydraulic tank (237). This will strip the threads and require tank replacement. 1.
Repair 5. Disconnect heat exchanger inlet hose (76) and fitting from elbow fitting (249) on hydraulic housing (206). Disconnect heat exchanger outlet hose (77) and fitting from elbow fitting (248). 8. Remove the four bolts (57) and washers (56) securing the tank to the stand. 55 206 249 56, 57 56, 57 76 248 77 FIG. 23:Heat Exchanger Inlet and Outlet Hoses 6. Remove the two bolts from (258) from the fluid housing (206) and replace each with a 5/16-18 thread eye bolt.
Repair Install Hydraulic Power Pack NOTICE If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result. NOTICE Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement. 1. Run a rope through the three eye-bolts and between the motor and the accumulator. Secure to a hydraulic lift. See FIG. 24 on page 28. 2. Lift the Hydraulic Power Pack and place onto the base enclosure. See FIG. 25. 3.
Repair Remove Motor 1. Shutdown the system. See Shutdown on page 21. 2. Remove Hydraulic Power Pack. See page 27. 201 3. Disconnect the tube assembly (15Y684) from the accumulator (242). 213 238, 239 205 202 203 264 242 201 206 212 204 206 FIG. 28 240 258 247 7. Remove four hex head cap screws (244), accumulator (242), and mounting plate (240) from the motor (201). NOTE: Do not lose the spider coupler (213). 8.
Repair Install Motor See FIG. 27 and FIG. 28. 1. Install motor coupler (202) onto motor (201). Apply thread sealant to threads of screw. Torque motor coupler set screw to 15 ft-lb (20.3 N•m). NOTE: The coupler (202) must be 1.67-1.68 in. from the face of the motor. 201 202 1.68 +.00 -.01 2. Apply thread sealant to threads of four socket head cap screws (205). Use four screws (205) to attach the motor adapter plate (203) to motor (201). Torque to 90 ft-lb (122 N•m). 3.
Repair Remove Hydraulic Gear Pump 212 1. Shutdown the system. See Shutdown on page 21. 211 2. Remove Hydraulic Power Pack. See page 27. 219 3. Disconnect the tube assembly (247) from the accumulator (242). 215 217 214 FIG. 30 238, 239 264 242 201 7. Remove the two hex head cap screws (214) and carefully remove the gear pump (211) from the hydraulic housing (206). NOTE: Do not lose the pump coupler (212). 8. Remove the inlet fitting (219) and outlet fitting (215). 206 240 9.
Repair Install Hydraulic Gear Pump See FIG. 29 and FIG. 30. 1. Install pump coupler (212) on the gear pump. Apply thread sealant to threads of screw. Torque motor couple set screw to 15 ft-lb. (20.3 N•m). NOTE: The pump coupler (212) must be 0.06 in. – 0.07 in. from the face of the gear pump. .07 +.00 -.01 212 211 2. Install inlet and outlet fittings (219, 215). Torque to 40 ft-lb (54 N•m). 3. Apply thread sealant to threads of two hex head cap screws (258).
Repair Install FCM Upgrade Token Connect Cables Note: FCM connection to system is temporarily disabled during the installation of upgrade or key tokens. Ensure all cables are connected to FCM connectors. See FCM Cable Connections, page 13. To install software upgrades: 1. Use correct software token stated in the table. See Graco Control Architecture™ Module Programming manual for instructions.
Repair 3A0238P 35
Parts Parts AC Hydraulic Power Pack Module Fluid Lines (3) Description Hydraulic Lines A1 Cleanout close A2 Material close B1 Cleanout open B2 Material open Material Lines AR A side material return AS A side material supply BR B side material return BS B side material supply Color Identification Green/Green Green Green/White/Green Green/White Red Red Blue Blue A1 A2 B1 B2 AR AS BS BR See Hose Kits on page 52 for fluid line connections.
Parts Power Pack Kit and Quantity 24D829 24D830 24D831 24D832 24F297 24J912 24D834 24D835 24D836 24D837 24F298 24J913 Ref Part 1 2 2a 2b 257952 2c 109570 2d 100424 2e 3† 6 123140 9▲ 15M511 10 196548 ▲ Description MODULE, mixhead stand, 230v; see page 38 MODULE, mixhead stand, 400v; see page 38 ARM, boom, floor mounted; includes 2a-2e PLATE, mounting, floor, mast BASE, arm, floor mount WASHER SCREW, cap, hex hd ARM, pneumatic boom; see page 50 KIT, L-head hose, ms KIT, S-head hose, ms KIT, L-head h
Parts Mix Module Stand 61 54 2 76 6 54 2 69 86 3 87 3 75 5 77 6 2 54 54 2 74 1 55 62 59 56, 57 67 66 67 67 7 70 72 58 58 65 54 2 52 51 1 59 Fill power pack (55) tank with hydraulic oil. Check after initial startup to ensure proper fluid level. 2 Apply anaerobic sealant to threads and torque to 17 ft-lbs (23 N•m). 3 Apply anaerobic pipe sealant to adapter fitting (86) threads and thread 63 in to power pack (55). Do not apply anaerobic pipe sealant to cap fitting (87) threads.
Parts 230V Mix Module Stand 400V Mix Module Stand Ref. No.
Parts Heat Exchanger Assembly 801 806 4 5 804 802 808 3 5 805 807 805 1 2 7 Ref 801 Part 257967 802 803 804 805 806 807 808 15X621 122300 122301 122842 15U075 110755 100022 40 803 1 Torque to 65 ft-lb. 5 Apply anaerobic sealant to threads. 2 Apply lubricant to o-rings before assembling. 6 Orient fan with airflow arrow pointing toward cover. 3 Torque to 8 ft-lb. 7 Align fan plug as shown. 4 Torque to 2.5 ft-lb.
Parts 3A0238P 41
Parts 230V and 400V MixHead Panel 230V MixHead Panel Shown See Electrical Schematics starting on page 58 for wire connections.
Parts 230V and 400V MixHead Panels Ref. No.
Parts MixHead Hydraulic Power Pack See Electrical Schematics starting on page 58. 244 5 13 241 See page 46 for assembly notes. See Hose and Cable Kits starting on page 54. 247 240 242 201 256 244 5 13 241 266 243 203 205 4 202 1 13 5 13 See page 43. 238 239 5 13 254 8 13 253 206 2 14 221 236 255 12 222 8 13 254 252 257 246 11 245 258 253 223 12 213 243 2 14 12 218 249 15 212 1 2 14 219 44 13 243 2 14 214 3 13 2 14 216 See page 43.
Parts L-Head Configuration 227 12 2 14 216 226 9 14 273 224 272 268 252 235 6 269 270, 271 15 230 232 16 2 14 228 7 3 274, 7 275 13 234 13 13 225 226 9 14 229 2 14 16 231 233 16 230 15 S-Head Configuration Refer to figure above for additional component callouts.
Parts 210 7 208 12 1 1 .07 212 202 201 207 1.68 +.00 -.01 211 +.00 -.01 251 10 13 19 250 263 20 209 1 Assemble coupler (202, 212) to specified dimension prior to mounting motor and pump to housing. 13 Apply sealant to threads prior to assembly. 2 Torque to 40 ft-lbs (54 N•m). 14 Apply a light coating of lubricant to seals prior to assembly. 3 Torque to 35 ft-lbs (47 N•m). 15 Tighten tubing nuts hand tight and then with a wrench. Torque 1-1/2 flats. 4 Torque to 70 ft-lbs (95 N•m).
Parts MixHead Hydraulic Power Module Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 214 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 Part 122953 16A954 15Y675 123338 C19852 15W772 16A599 100139 556555 104092 122966 16A955 16A956 123942 115597 15Y696 101353 122606 100627 127953 100721 101754 15Y629 C19834 122962 17B775 122964 122970 122967 16K154 24D636 232 24D634 233 125736 234 123366 235✖ 257432 236 15X622 237 257162 238 101971 239 111302 240 15Y680 241 123293 242 122952 243 1
Parts 250 251 252 253 254 255▲ 256▲ 257 258 263 266 267✖ 268 269 270 271 272 273 274 275 123367 102410 103413 123601 103833 189285 121208 257976 113802 123786 112395 125102 127952 127955 127963 127954 123253 156971 116575 100020 HARNESS, m8 x thermal switch, 4-pin SCREW, cap soc hd PACKING, o-ring CLAMP, wire, harness, nylon, 3/4" SCREW, mach, crbh LABEL, caution LABEL, hot surface SUPPORT, tank to motor, ac power pack SCREW, hex hd, flanged FASTENER, pin, roll SCREW, cap HARNESS, din18, 3p, elbow ACCUMU
Parts 3A0238P 49
Parts Pneumatic Boom Arm 313 313 312 311 318 317 317 319 3 320, 321 308 3 322 325 1 326 315 324 To c y 314 lind er 3 323 316 328 338 322 333 2 310 305 336 309 335 2 329 332 305 2 307 301 3 327 2 334 1 331 337 To manifold 330 306 303 50 1 Torque to 35 ft-lbs (47.5 N•m). 2 Hand tighten only. Do not torque. 3 Apply PTFE tape on installation end only prior to assembly.
Parts Pneumatic Boom Arm 3 Ref. No. 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 Part Description Qty 1 24D349 BASE, boom assembly 1 BEARING, thrust, 45 x 65 x 14 1 15Y044 BEARING, support 1 113470 BOLT, hex 10 109570 WASHER, plain 5 100018 WASHER, lock, spring 5 100338 NUT, jam 1 POST, boom assembly 1 122634 COLLAR, 2.
Parts Hose Kits L-Head Hose Kit Shown 413 1 3 413 1 3 416 417 409 2 414 1 3 408 407 406 403 5 402 2 412 401 416 404 406 405 410 411 4 421 423 7 15 401 401 13 14 401 401 12 403 9 11 402 424 6 422 10 402 403 8 r_24d628_3a0238_1h 1 Wrap bundle of hose with electrical tape every 2 ft. 2 Torque to 6 ft-lbs (8 N•m). 3 Wrap electrical tape on each end of scuff guard (413, 414, and 420) 10 Connect to A side supply fitting on applicator. 11 Connect to A side return fitting on applicator.
Parts Hose Kits Ref 401✿ Part 24A524 402 262193 403 262194 404 405 406 407 408 409 410 411 412 413‡ 414‡ 416 417 418✖✿ 123896 123897 122643 122644 122645 107218 123100 123070 104594 122642 122641 24D002 123660 419✖✿ 24D004 420‡ 421 262191 422 262192 423 123106 424 123107 425✖ 124527 426✖ 124528 Description HOSE, assy, hydraulic, 3/8, 20 ft (6 m); JIC 8; 4000 psi HOSE, A, 25 ft. (7.6 m), 1/2 in., moisture-lock HOSE, B, 25 ft. (7.6 m), 1/2 in.
Hose and Cable Kits Hose and Cable Kits Required for power pack modules 24F297 and 24F298. Length ft (m) Compatible Applicators and Part Number S-Head L-Head Qty. Heated or Unheated A and B Material Hoses Maximum operating pressure: 3500 psi (24 MPa, 241 bar) 10 ft (4.6 m) See manual 3A0237 for See manual 3A0237 for 25 (7.6) part numbers. part numbers. 50 (15.2) Hydraulic and Material Hose Extension Kits; see manual 3A0862 25 (7.6) 24F237 24F235 50 (15.
Optional Equipment Optional Equipment Fluid Level Sensor 24E347 Hydraulic Pressure Gauge Kit 24C872 6° 206 515 1 503 3 502 2 514 511 1 1 513 501 1 222 2 1 516 r_257840_3a0238_24e347 512 r_257840_3a0238_24c872 1 Torque to 16 in.-lbs (1.8 N•m. 2 Connect cable (502) to (503). 3 Route and cable tie (503) with existing signal-wire bundle and connect free end of (503) to port #3 of FCM. 1 Apply sealant to threads prior to assembly. 2 Remove plug (222) from (206).
Optional Equipment Hydraulic RTD Sensor Kit 24E348 524 4 3 523 5 522 521 1 r_257840_3a0238_24E348 1 Apply sealant to threads prior to assembly. 2 Remove plug (223) from (206). 3 Connect signal end of (523) to (524). 4 Route and cable tie (524) with existing signal-wire bundle and connect free end of (524) to port #4 of FCM. 5 Apply a minimal amount of thermal grease to contact end of (523). Ref. No.
Optional Equipment 3A0238P 57
HARNESS 24D359 1 2 ACCUM 24D634 CLEAN-OUT 24D636 HARNESS 24D359 1 2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 HARNESS 24D265 1 2 3 4 5 LABEL SPL 1 LABEL SPL 2 1 2 3 4 5 1 2 3 4 5 LABEL CAN 1 1 2 3 4 5 DISPENSE RELAY BRN BLK 2 RED 3 6 - BLU A B C D D D A B C A B C D A B C 1711 + 1 1710 5 + GRD 58 4 1 2 3 1 2 3 LABEL A1 DISPENSE 125736 Optional Equipment Electrical Schematics 230V Power Pack 3A0238P
A1 A2 SEE PAGE 2/5 125740 DISPENSE RELAY CR309 3130 3120 HARNESS 16K749 24D636 4 3 2 1 5 4 3 2 1 5 4 3 2 1 2 3 4 4 1 2 3 4 5 M12 5 PIN MALE 123855 PX247 123549 HYL-OIL LO-LVL (OPTION) LABEL 1 SIGNAL SIGNAL COMMON SIGNAL 1 2 3 4 5 1 2 3 4 5 LABEL 1 1 2 3 4 5 1 2 3 4 S-HEAD = PLUG INTO MCM #1, PORT 2B ON HFR UNIT LABEL 3 1 2 3 4 LABEL 3 1 2 3 4 1 3 3 4 LABEL CAN 2 CONNECT WITH 123762 CABLE FROM 121807 SPLITTER 118 2 5 CAN COM 1 1 2 3 4 M8 4 PIN FEMALE 1 0
250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 317 318 319 300 60 USE WITH L-HEAD ONLY LABEL 5A 1 2 3 4 5 M12 5 PIN MALE 1561 LABEL 5A 1 2 3 4 5 X0 A2 123362 MTR_STRT A1 123362 C_STOP 2860 2790 2651 2651 CYCLE-STOP 2650 2650 M12 5 PIN FEMALE HARNESS 24F075 H
Optional Equipment 230V Power Pack - 4 A B P T B A B P T A B M 3A0238P 61
HARNESS 24D359 1 2 ACCUM 24D634 CLEAN-OUT 24D636 1 2 HARNESS 24D359 1 2 3 4 5 1 2 3 4 5 LABEL SPL 2 1 2 3 4 5 1 2 3 4 5 HARNESS 24D265 1 2 3 4 5 LABEL SPL 1 1 2 3 4 5 LABEL CAN 1 1 2 3 4 5 DISPENSE RELAY BRN BLK 2 3 6 - RED BLU A B C A B C A B C A B C 1710 + 1 1711 5 + D D D D GRD 62 4 1 2 3 1 2 3 LABEL A1 DISPENSE 125736 Optional Equipment 400V Power Pack 3A0238P
24D636 LABEL 1C LABEL 1A LABEL 3 LABEL 1 1 2 3 4 1 2 3 4 5 LABEL 3 LABEL 1 1 2 3 4 5 1 2 3 4 LABEL 3 LABEL 1 1 2 3 4 5 1 2 3 4 2 3 4 3 1 LABEL CAN 2 CONNECT WITH 123762 CABLE FROM 121807 SPLITTER 1 1 2 3 4 1 2 3 4 5 5 2 2 1 1 4 2 3 3 1 2 3 4 1 2 3 4 5 4 4 5 5 LABEL 4 1 2 3 4 5 4 3 2 1 LABEL 2 1 2 3 4 5 LABEL 4 1 2 3 4 LABEL 2 5 4 3 2 1 1 2 3 4 5 1 2 3 4 LABEL 4 LABEL 2 1 2 3 4 5 5 4 3 2 1 4 3 2 1 5 4 3 2 1 5 4 3 2 LABEL 2C 24D634 B A C 1
USE WITH L-HEAD LABEL 5A 1 2 3 4 5 DISPENSE RELAY ATTACH L-HEAD DEVICE SHOWN AT LEFT LABEL 2A LABEL 5A 1 2 3 4 1 2 3 4 5 LABEL 5 1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 7 5 6 1 2 3 4 5 1 2 3 4 5 LABEL 6 LABEL 6 1 2 3 4 5 1 2 3 4 5 LABEL 6 Optional Equipment 400V Power Pack -3 3A0238P
Optional Equipment 400V Power Pack -4 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 3A0238P LOCATED ON THE MIX HEAD HYDRAULIC POWER PACK CLOSED A B P T GUN TRIGGER DIRECTIONAL VALVE PRESSURE TRANSDUCER ACCUMULATOR 60 CU. IN.
Dimensions Dimensions AC Power Pack Module Front View Top View 7.7 ft (2.3 m) Side View 26 in. (660.4 mm) 8.4 ft (2.5 m) See page 67 for mounting dimensions.
Dimensions Mounting Dimensions 24 in. (609.6 mm) AC Power Pack Stand page 68 13 in. (330 mm) 5 in. (127 mm) 22 in. (558.8 mm) Pneumatic Boom page 69 14 in. (355.
Dimensions AC Power Pack Stand Front View Side View 4.7 ft (1.4 m) r_24c065_3a0238_9d 26 in. (660.4 mm) r_24c065_3a0238_8d 19.48 in. (494.79 mm) Top View 13 in. (330 mm) 18 in. (457.2 mm) r_24c065_3a0238_10d 24 in. (609.
Dimensions Pneumatic Boom Front View Side View 8.4 ft (2.5 m) r_24d628_3a0238_2h r_24d628_3a0238_3h 7.7 ft (2.3 m) 16 in. (406.4 mm) Mounting Dimensions 24 in. (609.6 mm) 14 in. (355.6 mm) 22 in. (558.
Technical Data Technical Data Maximum hydraulic fluid working pressure . . . . . . . . . . 2500 psi (17 MPa, 172 bar) Minimum hydraulic hose working pressure . . . . . . . . . . 3000 psi (21 MPa, 207 bar) Maximum hydraulic fluid temperature . . . . . . . . . . . . . . 180°F (82°C) Maximum ambient temperature. . . . . . . . . . . . . . . . . . . 120°F (49°C) Hydraulic reservoir capacity . . . . . . . . . . . . . . . . . . . . . 10 gallons (38 liters) Recommended hydraulic fluid . . . . . . . . . .
Technical Data 3A0238P 71
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
