Instructions - Parts Communications Gateway Module Installation Kit 3A1704G EN For use with HFR™, VRM™, and VPM™ systems to provide fieldbus communications abilities. For professional use only. Kit 24J415 Important Safety Instructions Read all warnings and instructions in your system manual. Save all instructions.
Kits Contents Related Manuals Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Installation 2. Install access cover (D). 3. Connect CAN cable from either CAN connection on the CGM to any CAN connection found on any other GCA device located on the machine. Attach the ferrite suppressor to CGM end of the CAN cable. For additional extension cables, see GCA CAN Cables Reference manual. 1. Install the CGM in the desired location. a. Remove access cover (D). Loosen two screws (C) and remove CGM (A) from base (B).
Installation 4. If used, connect the ethernet, DeviceNet, or PROFIBUS cable to the CGM as applicable. Connect the other end of the cable to the FieldBus device. ti11985a FIG. 3: Cable Connections 5. Connect cable (LC0032) to the MCM, port 2B, and a customer provided signal device. The signal device must have isolated, dry contacts. 6. Perform the Install or Update Data Map procedure in CGM manual 312864. 7. See Available Internal Data on page 9 for details on FieldBus pinout setup. 8.
Setup Setup Gateway Screens Fieldbus Screens Page PROFIBUS 5 PROFINET 6 DeviceNet 7 EtherNet/IP 7 PROFIBUS Fieldbus Screens These screens are shown only if you have a PROFIBUS Fieldbus CGM installed. See Kits on page 2. Screen 1 This screen enables the user to set the device address, install date, location tag, function tag, and description. The Gateway screens are used to configure the fieldbus. These screens are shown only if a CGM is correctly installed in your system.
Setup PROFINET Fieldbus Screens These screens are shown only if you have a PROFINET Fieldbus CGM installed. See Kits on page 2. Screen 1 Screen 3 This screen displays the hardware revision, system serial number, and data map identification information. This screen enables the user to set the IP address, DHCP settings, subnet mask, gateway, and DNS information. FIG. 9: PROFINET Fieldbus Screen 3 FIG.
Setup EtherNet/IP Fieldbus Screens DeviceNet Fieldbus Screen These screens are shown only if you have a EtherNet/IP Fieldbus CGM installed. See Kits on page 2. This screen is shown only if you have a DeviceNet Fieldbus CGM installed. See Kits on page 2. Screen 1 This screen enables the user to set the device address and baud rate, and to view the hardware revision, system serial number, data map identification information.
Maintenance Maintenance Install Upgrade Tokens NOTE: The Motor Control Module, Fluid Control Module, and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens. To install software upgrades: 1. Use correct software token stated in the table. See Graco Control Architecture™ Module Programming manual for instructions.
Available Internal Data Available Internal Data The following internal data with this system can be viewed and modified by your fieldbus master. NOTE: Refer to appropriate system manual for machine operation instructions. Units System Status In Byte CGM Input from PLC Output CGM Output to PLC Input Descriptions (Bit Number | Name) 0 | Heartbeat 1-2 Needs to follow the CGM Output.
Available Internal Data Units System Status In Byte CGM Input from PLC Output 5 | DV Lockout / Circu- 1-2 0 = Unlock Dislation Control pense Valve, (1 = Locked out) Non-Circulation State 1 = Lockout Dispense Valve , Circulation State 6 | Mix head Cleanout (1 = Closed) 7 | SYSTEM STARTUP BIT (1 = On) Valid for Circulation systems ONLY 8 | Not Used 9 | Prime Side (1 = Blue) 0 = Open Clean Out 1 = Close Clean Out 0 = Stop System Startup 1 = Start System Startup Not Used 0 = RED 1 = BLUE 10 Out Byte
Available Internal Data Units 10 | Base Purge (1 = On) System Status 11 | Recirc Status (1 = High Pressure Recirc) CGM Input from PLC Output In Byte 13 | PLC Disables dispensing 14 | CGM Control Enabled 15 | USED INTERNALY 3A1704G CGM Output to PLC Input 0 = Park Pump ON 0 = Park Pump ON 1 =Base Purge ON 1 =Base Purge ON 1-2 0 = Low Pressure circulation ON 1 = High Pressure circulation ON 12 | Purge Alarm (1 = Purge Active) Out Byte -- 0 = Enable Dispensing 1 = Disable dispensing 0 = ADM
Available Internal Data Units Operating System Mode Select Mode Selected Shot Select Shot number, or Sequence Position Number In Byte 3 4 Selected Select sequence Sequence 5 Conditioning / Heat zones 6 CGM Input from PLC Output Out Byte CGM Output to PLC Input DISABLED Mode = 1 STANDBY Mode = 2 SHOT Mode= 3 SEQUENCE Mode = 4 OPERATOR Mode = 5 PRIME Mode = 6 NIGHT Mode= 7 3 DISABLED Mode = 1 STANDBY Mode = 2 SHOT Mode= 3 SEQUENCE Mode = 4 OPERATOR Mode = 5 PRIME Mode =6 NIGHT Mode= 7 In Shot
Available Internal Data Units Tank Blue 1 = Filling, 0 = Off Fill Tank Red 1 = Filling, 0 = Off Fill Errors Needing Acknowledgement 3A1704G In Byte CGM Input from PLC Output Bit 4 = 1, Red Hose heat enable Bit 5 = 1, Blue Hose heat enable Bit 6 = 1, Red Chiller heat enable Bit 7 = 1, Blue Chiller heat enable Tank Fill Not Active = 0 Out Byte CGM Output to PLC Input Descriptions Bit 4 = 1, Red Hose heat ON Bit 5 = 1, Blue Hose heat ON Bit 6 = 1, Red Chiller ON Bit 7 = 1, Blue Chiller ON Initiates
Available Internal Data Units Units and Units and Operating Operating Info Info Bit | Function 0-1 | Volume Units -- 2 -3 | Weight Units 4-5 | Pressure Units Flow rate setpoint -- -- Out Byte CGM Output to PLC Input 13-14 Bit xx | Meaning Descriptions -- 0 0 | Gallons; Monitoring Only. The operating units 0 1 | cc's; 1 0 | of the machine can be read into the Liter PLC and used as required. -- 0 0 | grams; 0 1 | kilograms; 1 0 | pounds -- 13-14 0 0 | bar; 0 1 | Monitoring Only.
Available Internal Data Units CGM Input from PLC Output In Byte Out Byte CGM Output to PLC Input Depending on system Ratio of the Blue / setup the units can be Red mate- by weight or volume rial - setpoint -- -- Pump Red PSI, bar, or MPa Pressure Actual -- -- PSI, bar, or MPa Pump Blue Pressure Actual -- -- Pump Flow Actual Depending on system setup the units can be by weight or volume -- -- Depending on system Ratio of the Blue / setup the units can be Red mate- by weight or volume rials
Available Internal Data Units Red Hose Temp Actual Blue Tank Material Actual Red Tank Material Actual Blue Chiller Temp Actual Red Chiller Temp Actual Blue Inline Temp - Set point CGM Input from PLC Output In Byte Out Byte CGM Output to PLC Input Descriptions Depending on system setup the units can be read in C or F Depending on system setup the units can be read in C or F Depending on system setup the units can be read in C or F Depending on system setup the units can be read in C or F -- -- 53-5
Available Internal Data Units Tank Level High = 3 Tank Material Level Sta- Tank Level Mid = 2 tus FeedTank Level Low = 1 back Scrolling Error 3A1704G ASCII values of the current errors CGM Input from PLC Output In Byte -- -- Out Byte 79 CGM Output to PLC Input Descriptions Bits 3-0 = Red Monitoring Only.
Available Internal Data Units ADM Feedback CGM Input from PLC Output In Byte -- -- Out Byte CGM Output to PLC Input Descriptions Monitoring Only: 84 Error types that need acknowledged will be indicated first. After all errors have been acknowledged then current error types will be indicated. Bits 3-0 = ADM Status bits.
Available Internal Data Units Change Dispense Flow Rate or Pressure Set point Change Dispense Amount Set point Change material Ratio Set point Change Temperature Conditioning Set point In Byte CGM Input from PLC Output Out Byte CGM Output to PLC Input Depending on system 13-16 Integer value of setup the units can be the requested by weight, volume, rate in the disflow, or pressure pensing system.
Available Internal Data Units Change Temperature Conditioning Set point In Byte CGM Input from PLC Output Depending on system 25-26 The temperature set points setup the units can be are limited by read in C or F the temperaLSW = Desired set ture high and point in 0.1°C for stanlow alarm valdard HFR units. ues. There Desired setpoint in must be a dif0.1 °C / 0.1°F for recirference of at culation units. least 10 between the new set point and the alarm values or the new set point will be ignored.
Available Internal Data Controlling Device ADM Screen Information when CGM Control is Started or ended CGM Control and Night Mode When the user or controlling device sets or clears the “CGM Control Enabled” bit, information provided on the ADM display may or may not be current. If the user navigates away, then back to the main home run screen, the information provided will be current.
Available Internal Data Timing Diagrams The following diagrams show the signal sequence of the CGM communication.
3A1704G L-Head Cleanout (L-Head Only) Dispense Valve Open Dispense Active Dispense Start - Direct to MCM Circulation Status - 1 = Hi Press Verify PLC Enabled Dispense PLC Enable Dispense - 0 = Enabled Verify Shot Number Select Shot Number Verify Shot Mode Select Shot Mode System Ready to Dispense System Heat / Startup time Verify Heat Zones ON Verify System Startup Bit System Startup Bit - Circ Only Verify CGM Control Set CGM Control System Startup and Dispensing Recirculation System N/A
Parts Parts Model 24J415 16 17 7 15 3 6 3 Ref 3† 6 7 12 13 15 16 17 Part CGMxx0 114984 16J526 121000 121901 16H821 121807 124005 Description MODULE, CGM SCREW, tapping, phillips pan head TOKEN, map CABLE, CAN, female / female 0.5 m SUPPRESSOR, box snap, ferrite TOKEN, GCA, upgrade, ADM32 CONNECTOR, splitter BUSHING, strain relief Qty 1 4 1 1 3 1 1 1 † Not included in kit. See Kits on page 2 for available CGM modules. See the Communications Gateway Module manual 312864 for CGM parts list.
Parts 3A1704G 25
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
