Instructions - Parts FRP Proportioner 3A2012J EN Low emission internal/external mix gel coat and chop proportioners. For use with resin and catalyst in hazardous and non-hazardous locations. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and all component manuals. Save all instructions. See page 4 for model and agency approvals information. See page 83 for maximum working pressure and other specifications. For patent information, see www.graco.
Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Important Methyl Ethyl Ketone Peroxide (MEKP) Safety Information . . . . . . . . . . . . . . . . . . . . . .
Related Manuals Related Manuals Manuals are available at www.graco.com.
Models Models Ratio Internal or External Mix Gel or Chop Gel Internal Mix Chop 13:1 Gel External Mix Chop Internal Mix Gel 17:1 External Mix 4 Gel No Cart Hose Length Part No. ft (m) Cart Cart, Mast, and Boom Hose Length Part No. ft (m) Part No. Hose Length ft (m) 16R065 25 (7.6) 16R002 25 (7.6) 16R053 25 (7.6) 16R068 35 (10.7) 16R044 35 (10.7) 16R056 35 (10.7) 16R071 50 (15.2) 16R047 50 (15.2) 16R059 50 (15.2) 16R074 --- 16R050 --- 16R062 --- 16R135 25 (7.
Accessories Accessories To avoid fire and explosion and electric shock, FRP proportioners are not approved for use in hazardous locations unless all accessories, all kits, and all wiring meet local, state, and national codes. See Agency Approvals on page 3. The following items can be purchased separately from the system to gain additional functions. Many of the items require user installation; refer to the System Assembly section beginning on page 18 for the required procedures.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Important Methyl Ethyl Ketone Peroxide (MEKP) Safety Information Important Methyl Ethyl Ketone Peroxide (MEKP) Safety Information MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a serious challenge to the plastics industry.
Important Two-Component Material Information Polyester Resins and Gel-Coats Spraying and Lamination Operations Spraying materials containing polyester resin and gel-coats creates potentially harmful mist, vapors and atomized particulates. Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area. Remove all accumulations of overspray, FRP sandings, etc. from the building as they occur.
Overview Overview The FRP proportioner dispenses pigmented, tooling, low-VOC, and specialty gel coats, as well as polyester resin and vinyl ester chemicals. The FRP proportioner supplies the individual catalyst and resin materials, and fiberglass roving to the gun. On internal mix systems, it also supplies solvent to the gun for clearing mixed material from the gun.
Component Identification Component Identification F D H N L B A C E WL F Cart system shown with solvent flush diaphragm pump and external mix gel gun Key: A Cart B Air Motor C Resin Displacement Pump D Catalyst Pump E Solvent Flush (Diaphragm Pump Option Shown, Pressure Pot Options also available)* F Catalyst Reservoir G Boom (not shown) M H J K L Air Control Panel Heater (not shown) Grounding Wire (not shown) Hook support for resin hose coil (25 ft and 35 ft hose bundles only) M Spray gu
Component Identification Air Control Panel Air pressure gauge 2 (AG): indicates regulator 2 air pressure. Air inlet (AA): from air line. Air regulator 3 (AH): controls Air Assist Containment™ (AAC™) air to spray gun. Air regulator 1 (AB): controls air to resin pump. Air outlet 1 (AC): air line to resin pump. Air pressure gauge 3 (AK): indicates AAC air pressure. Air pressure gauge 1 (AD): indicates air pressure to resin pump. Air outlet 3 (AM): AAC air line to spray gun.
Component Identification Air Motor and Resin Displacement Pump The air motor powers the resin displacement pump which supplies resin to the spray gun. Air inlet (M): connect air hose to the air inlet. Fluid filter (N): removes particles from the fluid. M Pressure relief/recirculation valve (P): relieves pressure in the hose and gun.
Component Identification Catalyst Pump The catalyst pump supplies catalyst to the spray gun. Pump arm (U): controls catalyst flow. Ratio adjustment knob (V1): use to lock/unlock pump position and adjust the resin to catalyst ratio. It is easiest to adjust the ratio when the pump is at the bottom of the stroke. V1 U W Pivot point (V2): when pump is moved to adjust ratio, this point stays stationary. Z2 High pressure relief valve (W): directs catalyst to gun or back to tank to relieve pressure.
Component Identification Solvent Flush Systems Solvent Flush Diaphragm Pump Solvent Flush ASME and CE-Approved Pressure Pot The solvent flush diaphragm pump provides solvent to the gun to clear out mixed fluid and prevent it from curing in the gun. See the diaphragm pump manual listed on page 3 for detailed component identification. The pressure pot works by using the incoming air pressure to expel the solvent in the pot out of the fluid outlet.
Setup Setup To avoid fire and explosion and electric shock, FRP proportioners are not approved for use in hazardous locations unless all accessories, all kits, and all wiring meet local, state, and national codes. See Agency Approvals on page 3. FRP proportioners are not approved for use in hazardous locations unless all accessories, all kits, and all wiring meet local, state, and national codes. See Agency Approvals on page 3.
Setup NOTE: Catalyst reservoir outlet must be above the catalyst pump inlet fitting for true gravity feeding. b. Insert pole clamp bolts through pumpline mounting plate then each of the two lower pole clamps, then install and tighten nuts to secure mounting plate and clamps in place. c. Use four bolts and washers to secure catalyst reservoir to catalyst reservoir mounting plate. d. Use four bolts and washers to secure pumpline to pumpline mounting bracket. 2.
Setup System Assembly When the system is shipped from the factory some items may be shipped loose. Perform the following instructions to properly install each of the component items. 1. For cart and boom systems only, install legs: a. With the system still on the pallet, use the supplied hardware to install the legs onto the base as shown below. The two longer legs should be installed on the air control panel side of the machine. The two non-locking casters should be installed on the two longer legs. 2.
Setup 3. Install solvent flush diaphragm pump or pressure pot (if ordered). a. Use the supplied hardware to install the diaphragm pump or pressure pot onto the base of the cart in the mounting holes provided. 6. Use the supplied hardware to install the roving box bracket onto the pole. Install the top pole clamp above the lower arm of the boom as shown below (if ordered).
Setup Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current General Grounding Guidelines Pump: use ground wire and clamp (supplied). Connect ground clamp to a true earth ground.
Setup Connect Fluid and Air Lines Air Connections 1. Verify air line from air outlet 1 (AC) on air control panel is connected to air inlet (M) on air motor. See FIG. 2 on page 13 and FIG. 7. Oil left in the system at the factory can react with catalyst and create a fire or explosion. • Flush before first use. • Do not add catalyst to the catalyst reservoir until the system has been flushed. 2. Connect AAC air line from gun hose bundle to air outlet 3 (AM) on air control panel.
Setup Catalyst Pump Fluid Connections Resin Pump and Optional Heater Connections NOTE: See FIG. 3 on page 14. 11. Verify the pressure relief/recirculation valve (W) is set to pressure relief (knob is horizontal). M W R ti21343a ti18499c FIG. 9: Catalyst Pump Pressure Relief Valve P P1 12. Connect the catalyst line from the gun hose bundle to the catalyst outlet (Z1). S N FIG. 8 6. Verify the pressure relief/recirculation valve (P) is set to pressure relief. 7.
Setup Solvent Flush Connections (if applicable) NOTE: See Solvent Flush Systems component identification on page 15 for connection locations. 13. Connect solvent air line from air control panel to diaphragm pump or pressure pot air inlet. 14. Connect solvent suction tube from solvent supply tank to solvent pump fluid inlet. 15. Connect solvent line from gun hose bundle to solvent fluid outlet. Gun Connections 16.
Operation Operation Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped. Pressure Relief Procedure and Shutdown The equipment stays pressurized until pressure is manually relieved.
Operation 5. Engage trigger lock. 8. After the pressure is fully relieved, turn the pressure relief/recirculation valve to dispense position. FIG. 12 FIG. 15 6. Turn catalyst pump pressure relief/recirculation valve to the pressure relief position. 9. If you suspect the spray tip, hose, or filter is completely clogged or that pressure has not been fully relieved after following the previous steps, very slowly loosen the hose end coupling and relieve pressure gradually; then loosen completely. FIG.
Operation Startup NOTE: Do not exceed 20 psi (0.14 MPa, 1.4 bar) on the material air pressure regulator until a steady material flow has been established. 5. As desired, perform Prime, Flush, or Spray procedures beginning on page 27. Make sure to flush the system before first use to flush out oil used to test the equipment at the factory. To avoid overpressurization, before turning on the main air supply ensure all regulators are adjusted fully counter-clockwise so they are set to zero pressure. 1.
Operation Prime Perform this procedure upon initial system setup, whenever hoses are disconnected, if the supply hose is removed from the supply container, or if either pump is run dry. If done properly, this will prime the lines with fluid and/or remove any air bubbles from the fluid lines. NOTE: If using an NXT air motor with DataTrak, see DataTrak Operation, page 33. Oil left in the system at the factory can react with catalyst and create a fire or explosion. • Flush before first use.
Operation 5. Verify the pressure relief/recirculation valves on the resin pump is set to the pressure relief/recirculation position. FIG. 17 10. Turn the catalyst pump pressure relief/recirculation valve to the dispense position. FIG. 20 11. Disengage the trigger lock on the gun. See FIG. 21. 6. Turn the main air supply pressure regulator fully counter-clockwise to relieve pressure and set to zero pressure. See FIG. 18. 7. Turn the main air supply ball valve to the open position. See FIG. 18. 8.
Operation 13. Turn the main air supply ball valve to the closed position. FIG. 22 14. Turn the catalyst pump pressure relief/recirculation valve to the pressure relief position. This will relieve any built up pressure. FIG. 23 15. Verify that the resin pressure relief/recirculation fluid line is routed to a grounded container, then turn the pressure relief/recirculation valve to the pressure relief position. FIG. 24 16.
Operation Flush Oil left in the system at the factory can react with catalyst and create a fire or explosion. • Flush before first use. • Do not add catalyst to the catalyst reservoir until the system has been flushed. To reduce the risk of fire and explosion and skin injection injury, only use a solvent compatible with the system wetted parts, the resin, and the catalyst.
Operation Spray 4. Turn the resin pump pressure relief/recirculation valve to the dispense position. NOTE: If using an NXT air motor with DataTrak, see DataTrak Operation, page 33, for instructions on using the DataTrak counter/totalizer. Prior to production use, spray onto a clean piece of paper until all system settings are adjusted to optimize the spray pattern. Perform this full procedure whenever the gun has been unused for an extended period of time, such as overnight.
Operation 7. Turn the main air supply ball valve to the open position. See FIG. 28. 8. Slowly turn the main air supply pressure regulator clockwise until the main air supply pressure gauge reads the desired pressure. See FIG. 28. NOTE: In the following step, to minimize catalyst overspray, use as little catalyst atomization air pressure as possible to achieve desired spray pattern. See the spray gun manual for instructions. 11.
Operation DataTrak Operation For DataTrak installation instructions, see NXT Air motor for FRP manual. NOTICE To prevent damage to the soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails. Controls and Indicators NOTE: See FIG. 31. The display (Y) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display. DataTrak will continue to count cycles when display is off.
Operation * 13:1 pump setting is 80cc (for 2 in stroke). 17:1 pump setting is 60cc (for 2 in. stroke).
Operation Setup Mode 1. See FIG. 31. Press and hold Setup menu appears. for 5 seconds until 2. To enter settings for runaway, lower size, and flow rate units, and to enable runaway, E1, E2, and E5 error options, press NOTE: When runaway, E1, E2, and E5 error options are enabled, a ✓ will appear on the setup screen. See FIG. 31. 3. Move the cursor to the E5 error enable option field, then press once more to exit Setup mode.
Operation Prime/Flush Display 1. See FIG. 31. To enter Prime/Flush mode, press any See FIG. 31. The display (CF) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display. key to wake up the display, then press . The Prime/Flush symbol will appear in the display and the LED will flash . 2. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer (BT) will not count. The grand totalizer (GT) continues to count. 1.
Operation Table 1: Diagnostic Codes Symbol Code Diagnosis Cause Runaway Pump running faster than set (DataTrak only) runaway limit. • Increased air pressure. • Increased fluid output. • Exhausted fluid supply. E-1 Diving Up Leak during upstroke. Worn piston valve or packings. E-2 Diving Down Leak during downstroke. Worn intake valve. E-3 Low Battery Battery voltage too low to stop runaway. Low battery. Replace battery; see page 38. E-4 Service Problem with stopping runaway.
Operation Replace DataTrak Battery or Fuse 4. Remove two screws on back of module to access battery. The battery and fuse must be replaced in a non-hazardous location. 5. Disconnect the used battery and replace with an approved battery. See FIG. 34. Use only the following approved replacement batteries. Use of an unapproved battery will void Graco’s warranty and FM and Ex approvals. • Ultralife lithium # U9VL • Duracell alkaline # MN1604 • Energizer alkaline # 522 • Varta alkaline # 4922 Replace Fuse 1.
Maintenance Maintenance Task Schedule Inspect pump wetcup and fill with TSL and remove any particles or residue Daily Remove resin pump outlet filter and flush debris Daily Inspect hoses for wear or damage and replace immediately if found Weekly Remove catalyst reservoir filter and clean with solvent As needed Replace catalyst reservoir filter As needed Flush system As needed Components See component manuals listed on page 3 for maintenance schedules and procedures for each component.
Troubleshooting Troubleshooting Follow Pressure Relief Procedure and Shutdown on page 24 before checking or servicing the equipment. Problems Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Catalyst Pump See Catalyst Slave Pumps parts illustration on page 66 for parts identification. Problem Pressure loss on up stroke. Pressure loss on up stroke and down stroke. Cause Solution Worn transfer housing seal. Replace transfer housing seal.
Troubleshooting Problem Output low on both strokes. Cause Solution Air line restricted or air supply inadequate. Valves closed or clogged. Clear air line; increase air supply. Check that valves are open. Fluid hose/gun obstructed. Clear hose or gun*. Air motor icing. See air motor manual for instructions. Exhausted fluid supply. Refill and prime pump. Worn piston packings. Replace. Open or worn intake valve. Clear or service intake valve. Pump output low on only one stroke.
Repair Repair • • • To reduce the risk of fire and explosion, repair procedures must be performed in a non-hazardous location. Move system to non-hazardous location before performing any repair procedure. Follow Pressure Relief Procedure and Shutdown on page 24 before checking or servicing the equipment. To prevent contact with fluids, flush the system prior to disassembling any components that contain catalyst or resin.
Repair Reconnect the Displacement Pump 8. Align fluid outlet as shown and tighten the jam nut. 9. Align the TSL reservoir (C) and push it down into place. 1. Disconnect air supply from air motor. 2. Hand-turn the displacement pump into the adapter plate. 10. Hold the flats of the motor rod with a wrench. Use another wrench to tighten the coupling nut (A). Torque to 75-80 ft-lb (102-108 N•m). 3. Install coupler spring guard and TSL reservoir. 11. Reconnect air supply to motor. 4.
Repair Disconnect the Air Motor 8. Lift up on the air motor to remove it. The tie rods (AJ) will remain attached to the air motor. See manual 3A2315 for air motor service and parts information. See FIG. 36 on page 45. 9. Use a socket on the flats of the tie rods (AJ) to remove them from the bottom of the air motor. 10. See air motor manual 3A2315 for repair procedures and parts information. Reconnect the Air Motor 1. Relieve the pressure, see page 24. 2.
Repair AA AH AC AG AJ AK AB AF AE AD ti18456c FIG.
Repair Replace Pumpline This procedure is only needed if the entire pumpline will be replaced. If just installing repair parts in the air motor and/or displacement pump, see Disconnect the Displacement Pump on page 42, Disconnect the Air Motor on page 44, displacement pump manual 3A2313, and air motor manual 3A2315. 1. Flush the pump, see page 30. 2. Relieve the pressure, see page 24. 3. Disconnect main air line from air panel (AE). 4. Disconnect items from the air motor, see FIG. 36 on page 45: a.
Repair Repair Catalyst Pump See FIG. 37 on page 49 for reference numbers. Remove Catalyst Pump from System 14. Use crescent wrench to loosen then remove the bearing (902b) and felt wiper (902d) assembly. 15. Remove seal (902f) from inside of cartridge (902a). 16. Remove o-ring (902g). 1. Flush the pump, see page 30. 2. Relieve the pressure, see page 24. 3. Close catalyst supply ball valve and disconnect fluid lines. 4. Remove top pivot knob securing catalyst pump to upper control arm. 5.
Repair 30. Hold spring (911) upright, place valve (912) on top of spring, slide transfer housing (914) upside down over the spring then flip upright. 31. Install transfer housing (914) onto piston rod (910). Use flats on rod and transfer housing to torque transfer housing against the piston rod to 30-50 in-lb (3.4-5.6 N•m). 32. Slide the cartridge (902) down against the transfer housing (914). 33. Install u-cup (915) onto transfer housing with u-cup opening facing up towards the rod. 34.
Repair 5 929 927 928 11 5 902d 926 12 910 902b 13 2 12 8 902 1 902f 4 902a 901 1 1 946 1 935 6 909 932 947 1 903 1 1 902g 902f 902e 14 5 907 903a 3 6 ti19060a 911 912 913 914 6 909 908 6 8 915 7 916 903c 903b 3 1 Apply pipe sealant to threads. 917 8 919 2 Apply thread locker to mating surfaces or threads. 920 918 3 Apply grease to mating surfaces or threads. 9 10 4 Torque to 240 in-lb (27.1 N•m). 920 5 Torque to 225-275 in-lb (25.4-31.1 N•m).
System Parts System Parts Systems 121 152 111 4 107 5 106 4 105 7 110 108 108 1 109 113 103 104 8 113 102 8 104 114,115,116 122 ti19056b 1 Loosen grounding lug locknut and washer, insert grounding wire into slot in lug and tighten locknut securely. 4 Apply grease to outer diameter, not to the threads. 5 Torque to 45-55 ft-lb (61-75 N•m). 7 Connect tubing to catalyst pump. 8 Torque to 20-30 ft-lb (27-41 N•m).
System Parts Systems 124◆ 16R027 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 6 1 1 1 1 1 6 1 1 1 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 3 1 1 3 1 1 3 1 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 2 1 1 3 1 3 1 16R024 1 2 1 1 16R021 1 1 1 1 1 16R018 1 1 1 16R015 1 1 1 1 1
Ref.
Ref.
Ref. 102 103 104 105 106 107 108 109 110 111 112◆ 113 114 115 116 118 119◆ 121 122 123◆ 124◆ 125◆ 126◆ 151◆ ▲ 152 Part 16N918 Description WALL OR POLE MOUNT KIT (No Cart) --CART, for use with boom --CART W13DFC PUMP, FRP, 13:1 W17CFS PUMP, FRP, 17:1 111799 SCREW, cap, hex head 16P125 HARNESS, slave linkage 119999 BOLT, shoulder 24M092 PIN, quick release, 1.5 x 0.
System Parts Carts 201 202 203 204 205 210 211 207 1 208 1 209 Ref 201 202 203 204 205 207◆ 208◆ 209 210 211◆ 221 222 223 224 Part ----16P425 100023 110837 111040 16V707 16V703 ----16V733 16M465 113962 100321 122051 Description CART, chop CART, pole RESERVOIR, gravity feed, 2.5 gallon WASHER, flat SCREW, flange, hex NUT, lock, insert, nylock, 5/16 BUSHING, filter, tank FITTING, 3/8 tube x 1/4 npt; sst TUBE, polyethylene, 0.375 OD TUBE, polyethylene, 0.
System Parts 56 3A2012J
System Parts Wall or Pole Mount Kit, 16N918 NOTE: For systems that do not use a cart. Can be used to mount to a wall or pole.
System Parts Boom, 16N761 401 411 412 413 410 408 ti19076a 401 407 414 412 409 406 405 404 403 1 Item shown for reference only. 2 2 in. ID schedule 40 pipe not included. NOTE: Use rubber straps to secure gun hoses to boom.
System Parts Air Panel 510 505 533 504 541 510 517 503 531 537 542 509 501 522 1 520 541 506 511 529 527 504 538 525 509 521 502 540 522 512 522 539 509 514 515 ti19058b 519 1 Plug supplied with regulator (504). 2 Apply sealant to all non-swiveling pipe threads.
System Parts Slave Pump Linkage, 16P125 2001a 2001d 2001e 2001f 2001c 2005 2001b 2006 2007 2008 2002 2003 Ref 2001 2001a 2001b 2001c 2001d 2001e 2001f 2002 2003 2004 2005 2006 2007 2008 Part --16N776 16N775 119999 116969 7486-05 7486-03 16M362 116596 119999 16N774 24M092 111040 120476 2004 ti19057a Description HARNESS, slave linkage KIT, upper link, slave KIT, lower link, slave BOLT, shoulder NUT, lock WASHER, flat, standard, #10 WASHER, flat, fender, 1/4 LINK, fixed, pivot SCREW, cap, hex hea
System Parts Resin Pumplines Quantity 609 5 617 7 614 Ref Part 601 M07LNL MOTOR, double ended, 4.5 in.
System Parts Resin Pumpline Kits Kit Description LW075S LW100C Wet-Cup O-Ring (618) Package of 10 24A631 24A632 Coupling Collars (606) Package of 10 24A619 24A619 16N242 16N243 Connecting Kit Includes pump adapter (603), three tie rods (602), three tie rod nuts (605), TSL reservoir (608) and TSL bottle, adapter (603), coupling nut (607), three coupling collars (606), tie rod spring guard (616). NOTE: For displacement pump repair kits, see manual 3A2313.
System Parts Resin Filter 24F620 706 703 702 720 708 704 719 705 710 3 3 Press fit spring (710) to bottom of filter 707 5 bowl (701). 4 Apply thread lubricant. 4 5 Apply grease. 701 6 Apply thread sealant to all non-swiveling pipe threads.
System Parts Resin Supply Hose 16M736 807 801 802 1 Apply pipe sealant to all non-swiveling pipe threads. 803 804 805 Ref 801 802 803 804 805* 807 Part 220372 197682 114967 195151 20397-01 16M776 Description HOSE, coupled, 6 ft TUBE, suction COUPLING, pipe, 1 in. TUBE, intake FILTER, 24 mesh, 1 in. npt FITTING, elbow, 3/4 npsm x 1 nptf Qty 1 1 1 1 1 1 * Other filter meshes available: 50 mesh (20397-03), 100 mesh (20397-02).
System Parts 3A2012J 65
System Parts Catalyst Slave Pumps 926 12 910 902d 2 12 8 902 1 902b 13 902f 4 902a 901 1 1 946 1 935 6 909 932 947 1 903 1 1 902g 902f 902e 14 5 907 903a 3 6 ti19060a 911 912 913 914 6 909 915 7 916 908 6 903c 903b 3 917 8 919 920 918 9 10 920 919 5 8 Series D only 940 1 945 Series D only 925 923 921 1 15 924 940 946 1 947 1 939 66 Apply grease to mating surfaces or threads. 4 Torque to 240 in-lb (27.1 N•m). 5 Torque to 225-275 in-lb (25.4-31.1 N•m).
System Parts Catalyst Pumps Description HOUSING, slave pump KIT, cartridge, FRP CARTRIDGE, slave pump BEARING, cartridge WIPER, felt, piston rod SEAL, snap on, cartridge SEAL, slave pump weep O-RING, silicone #016 VALVE, 3000 psi blow off (also includes 903a, 903b, and 903c) 903a 224807 BASE, valve 903b 15C780 HANDLE 903c 15C972 PIN, spring 907 113641 GAUGE, pressure, fluid 124432 GAUGE, 160 psi 908 123595 PIN, quick release 909 124193 CABLE, lanyard, 5 inch 910 16N964 ROD, piston, slave pump (also includ
System Parts Catalyst Reservoir 16P425 1001 1002 1 Apply pipe sealant to threads. 2 Apply sticker so that the level line is even with the 2.5 gallon mark on tank (1001). 1 1011 1010 2 1001 1012 For outlet strainer and filter, see Carts on page 55. Ref 1001 1002 1010 1011 1012 68 Part --24M159 16M754 16V704 Description Qty TANK, gravity feed, 2.
System Parts Cart not included in kit, shown for reference only 3A2012J 69
System Parts Hose Bundles 1105 1114 1102 1104 1109 1115 1101 1108 1106 1111 1107 1102 (Catalyst) 1105 (External Atomizing Air/ Internal Chop AAC Air) 1101 (Chopper Air/Internal Gel AAC) 1103 1103 (Resin) 1113 ti21345a1 1104 (Internal Solvent/ External AAC) 70 3A2012J
System Parts Hose Bundles Ref 1101* Part 16J767 Description TUBE, 3/8 in., polyethylene, 28 ft 16J768 TUBE, 3/8 in., polyethylene, 38 ft 16J769 TUBE, 3/8 in., polyethylene, 53 ft 590570 TUBE, 1/2 IN., polyethylene 1102 24C540 HOSE, coupled, 1/8 in., 3000 psi, 28 ft 24C541 HOSE, coupled, 1/8 in., 3000 psi, 53 ft 24G429 HOSE, coupled, 1/8 in., 3000 psi, 35 ft 1103† 240797 HOSE, coupled, 3/8 x 50 ft 277253 HOSE, coupled, 1/2 in. x 50 ft 1104 24C543 HOSE, coupled, 1/4 in.
System Parts Accessory Parts Heater Kits 1202f 1202e 1202d 1 Use 1/2-14 npt x 3/8-18 npt fitting for gel systems. Use 1/2-14 npt x 1/2-14 npt fitting for chop systems. 2 Reducing pipe nipple (1209) can be used instead of elbow fitting (1214).
System Parts Heater Kits Ref 1201* 1202* 1202a† 1202b† 1202c† 1202d† 1202e† 1202f† 1203* 1204* 1205* 1206* 1208* 1209* 1210* 1211* Part 16N013 16P291 19891-00 19892-00 115211 113962 100018 100321 100058 110755 100131 100015 162449 159239 158491 H55003 1212* 1213* --155470 1214* 217430 1215 245848 245863 245867 245869 226819 226816 * Description BRACKET, heater KIT, pipe clamp CLAMP, pipe, set PLATE, cover, clamp SCREW, cap, hex hd WASHER, hardened WASHER, lock, spring NUT SCREW, cap, hex head WAS
System Parts Solvent Pressure Pot Kits ASME Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 2 1307 1311 3 1306 2 1310 1304 2 1305 2 2 1309 1302 2 2 1303 1301 1 1 To assemble strainer (1311), remove the dip tube from tank (1301). Slide strainer onto bottom end of dip tube. Hold strainer in place while positioning dip tube. Strainer should be secure on ube and pressed to bottom of tank. Tighten dip tube in place. Strainer not shown. 2 Apply pipe sealant.
System Parts ASME and CE-Approved Pressure Pots, 16M874 and 16M875 1 1411 1 1406 1 1410 1403 1408 1 1402 1409 1 1 1408 1 1412 1401 1406 1 1 Apply pipe sealant. 2 Clamp ground cable (1423) to handle on 1404 tank (1401). Ground cable not shown. 3 Must be installed on the outlet side. The 1401 1405 3 outlet is the port without the cross hole. 1414 1401 Ref 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 Part 236086 Description Qty TANK, pressure assy, 2 gal.
System Parts Solvent Diaphragm Pumps 2-gallon 16M560 and 5-gallon 16M561 1505 1502,1503 1504 1501,1503 Base System shown for reference only Ref Part 1501 16M559 1502 16M652 16M651 1503 16M769 1504 --1505 16N891 16N892 76 Description PUMP, solvent, FRP, flush TANK, solvent, 2.5 gal assembly (assembly 16M560 only) TANK, solvent, 5 gal assembly (assembly 16M561 only) KIT, pump fasteners TUBING, nylon, round KIT, pick-up tube, 2.
System Parts DataTrak Upgrade Kit 16M881 1602 1602 Ref Part 1601 * 24A354 1602 24A576 Description SMART AIR VALVE (not shown) DATATRAK CONVERSION KIT Qty 1 1 * See FRP air motor manual.
System Parts Carts for 55 Gallon Barrel, 16M896 1717 1706 1712 1704, 1705, 1718 1718 1705 1704 1701 1716 WL E 1711 1707 1708 1714 1703 1715 1713 Ref 1701 1702 1703 1704 1705 1706 1707 1708 1709 1710 1711 1712 1713 1714 1715 1716 1717 1718 Part --16P134 16M465 113962 100321 16N977 100521 100023 104008 GC2096 16N978 100424 116645 100696 100052 124291 258982 100018 1708 1709 1710 1702 Description PLATE, 55 gal drum CASTER, rigid CASTER, locking WASHER, hardened, sae NUT BRACKET, drum cart SCREW,
System Parts Roving Box Bracket 16M961 1802 1801 ti18525b 1803 1807† 1804,1805 1806 Ref 1801 1802 1803 1804 1805 1806 1807† Part 16M619 16M622 122741 104123 112248 16M965 15J889 NOTE: Second roving box shown for reference only to illustrate installation. Description BRACKET, roving BRACE, roving box SCREW, hex cap, 1/4 x 0.50 WASHER, lock, spring NUT, hex CLAMP, u-bolt SCREW, hex Qty 1 1 2 2 2 2 2 † Long bolts are only used if two kits will be installed side by side.
System Parts Extension Hoses 1906 Gel Hose 1904 1905 1901 1907 1903 1913 1902 1904 1906 Chop Hose 1905 1907 1902 1913 1903 ti21348a 1903, 1907 (Resin) 1904, 1912 (Internal Solvent/ External AAC Air) 1902, 1909 (Catalyst) 1905, 1911 (External Atomizing Air/ Internal Chop AAC Air) 1901, 1910 (Chopper Air/ Internal Gel AAC) Ref 1901 Part 16J766 590570 24J730 Description TUBE, 3/8 in. polyethylene, 25 ft TUBE, 1/2 in. polyethylene 1902 HOSE, coupled, 1/8 in.
Dimensions Dimensions Cart and Boom ti18526b B A Top View F C ¡ ¡ E * Ref. A (Max Width) B (Max Height) C (Max Depth) E (Radius) F (Radius) Description 144 in. (3658 mm) 100 in. (2540 mm) 192 in. (4877 mm) 144 in. (3658 mm) 72 in. (1828 mm) Rotate unit to fits cart and boom system through a 3 ft 6 in. wide door, with a 9 in. jamb width. ** Height with boom installed. Height of unit without the boom is 83 in. (2108 mm).
Dimensions Cart Only B C A Ref. Cart Only A (Max Width) 29.5 in. (749 mm) B (Max Height) 47.75 in. (1213 mm) C (Max Depth) 32.5 in. (826 mm) ti18496b Wall/Pole Mount B A Ref. Wall/Pole Mount A (Max Width) 39.0 in. (991 mm) B (Max Height) 46.6 in. (1183 mm) C (Max Depth) 32 in.
Technical Data Pumpline Wall Mounting Bracket Dimensions The pumpline bolts directly to this mounting plate. 3.52 in. (89.4 mm) WL D 10.1 in. (257 mm) Four 0.60 in. (15 mm) mounting holes Technical Data System Technical Data Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Systems: 1300 psi (9 MPa, 90 bar) 17:1 Systems: 1700 psi (11.9 MPa, 119 bar) Maximum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.
Technical Data Pumpline Technical Data Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Systems: 1300 psi (9 MPa, 90 bar) 17:1 Systems: 1700 psi (11.9 MPa, 119 bar) Maximum air inlet pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar) Minimum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 psi (0.07 MPa, 0.7 bar) Maximum ambient air temperature . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 3A2012J 85
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.