Setup-Operation ExactaBlend™ AGP Advanced Glazing Proportioner For dispensing two component silicone, polysulfide, and urethane materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. See page 4 for model information, including maximum working pressure and approvals. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Contents Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Base Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings . . . . . . . . . . . . . . . . . . . . . .
Related Manuals Related Manuals Manuals are available at www.graco.com.
Models Models Base Machines Part No.
Models Hose Kits Hose Kit Reference No. Part No. Base Hose in. (cm) Catalyst Hose 1 in. (cm) Catalyst Hose 2 in. (cm) 24R832 #1 1/8 x 60 (0.3 x 152) 1/8 x 60 (0.3 x 152) 24R833 #2 1/4 x 60 (0.6 x 152) 1/8 x 60 (0.3 x 152) 24R834 #3 1/4 x 60 (0.6 x 152) 1/4 x 60 (0.6 x 152) 24T092 #4 3/8 x 60 (1.0 x 152) 1/4 x 60 (0.6 x 152) 24T093 #5 1/8 x 60 (0.3 x 152) 3/32 x 60 (0.2 x 152) 24T094 #6 1/2 x 60 (1.3 x 152) 3/8 x 60 (1.0 x 152) 24U253 #7 3/32 x 60 (0.2 x 152) 3/32 x 60 (0.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline.
Important Isocyanate (ISO) Information WARNING WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
Important Isocyanate (ISO) Information Moisture Sensitivity of Isocyanates Exposure to moisture (such as humidity) will cause ISO to partially cure; forming small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. NOTICE Partially cured ISO will reduce performance and the life of all wetted parts. • Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
Component Identification Component Identification S100 Models D F J F L H B M H M K J P G C A E FIG.
Component Identification U100 Models J F L H B M H M J G K P C A E S F T N R FIG. 2: U100 Models NOTE: Refer to key found on page 10.
Component Identification P100 Models D J F L H B M H K G M P C A E F U N R FIG. 3: U100 Models NOTE: Refer to key found on page 10.
Component Identification 3A2894F 13
Component Identification Display Module (DM) User Interface BG BB BD BF BA BE BC FIG. 4: DM Component Identification - Front Key: BA System Enable/ Disable Enables/disables the system. When the system is disabled, dispense operation is disabled. BB Soft Keys Defined by application using the DM. BC Cancel Cancel a selection or number entry while in the process of entering a number or making a selection. BD Enter Acknowledge changing a value or making a selection.
Component Identification BL BH BK BJ FIG. 5: DM Component Identification - Rear BH Model Number Identification tag for the DM. BJ CAN Cable Connections Electrical connection for power and communication to other GCA devices. BK Module Status LEDs Visual indicators to show the status of the DM: Green Solid - Power provided. Green Off - No power. Yellow Flashing - Communication with other GCA devices occurring. Red Solid - Bad DM or machine is in critical status Red Flashing - Wrong program uploaded.
Component Identification Main Display Components The following figure calls out the navigational, status, and general informational components of each screen. Previous screen Current screen Current date and time Faults, Status Next screen Function display Selection screen FIG.
Component Identification Electrical Enclosure DB DA FIG. 7: Electrical Enclosure Key: DA Power Switch Turns electrical power on or off. DB 24VDC Power Supply Converts input power to 24 VDC.
Component Identification Integrated Air Controls Base (A) Side All Models Catalyst (B) Side S100 Models CF CF CE CE CD CD CC CC CG CG CB CB CJ CA FIG. 8: Integrated Air Controls Key: CA Main Air Slider Valve Turns air on and off to the entire system. When closed, the valve relieves pressure downstream. CB Ram Air Regulator Controls the ram up and down pressure and blowoff pressure. CC Ram Director Valve Controls the ram direction.
Component Identification Catalyst (B) Side U100 Models Catalyst (B) Side P100 Models CK CF CE CE CF CD CC CG CB CJ FIG. 9: Integrated Air Controls NOTE: Refer to key found on page 18.
Component Identification Fluid Control Module (FCM) EC EA EB ED EH EG EF EE FIG. 10: FCM Key: EA Port 1 - Air Shut off Valve Controls the air to the base (A) material regulator. Port 1 - Low Level Sensors (Optional) Low level input for the both materials. Refer to Accessories and Kits, page 60, for more details. Includes splitter. EB Port 2 - Flow Meters Base (A) and Catalyst (B) flow meter input. Includes splitter EC Port 3 - Solenoid Valve (P100 only) To open and close the dosing valve.
Component Identification Component Connection Reference from FCM (S100 Model Shown) ED EA EB EB EA EC EE FIG.
Installation Installation NOTICE To avoid flow meter malfunction, do not use PTFE tape on NPT threads. Only apply pipe sealant, Loctite® #565 or equivalent, to all NPT threads when installing. 1. Locate the Machine Base. Locate the machine on a level surface. Refer to Dimensions, page 76, for space requirements. 2. Assemble the Hose Clamps and Swivel Assembly onto the Boom Base. a. Torque the swivel assembly fasteners to 24 ft-lb (33 N•m). b. Hand tighten all hose clamps.
Installation 3. Install the Boom Base onto the Machine Base. 5. Install the Front Boom Arm onto the Boom Base. Slide the boom base into the machine base mast. Torque all fasteners to 24 ft-lb (33 N•m). (3) Places 6. Install the Fluid Plate onto the Front Boom Arm. NOTICE 4. Assemble the Hose Clamps onto the Front Boom Arm. Hand tighten all hose clamps. NOTE: Refer to steps 8 and 10 for visual clarity of hose clamp placement. Injury may occur if the fluid plate is lifted by only one person.
Installation 7. Calibration Check Only: Install the Calibration Check Assembly and Material Tubes onto the Boom Assembly. 8. Route and Connect the Base (A) Material Hoses. a. Tighten all fittings to prevent leaking. b. Tighten all hose clamps to secure material lines. a. Tighten all fittings to prevent leaking. b. Tighten all hose clamps to secure material lines. NOTE: For additional assembly details, refer to the ExactaBlend AGP Advanced Glazing Proportioner Accessories, Instructions manual.
Installation 9. P100 Only: Install the Dosing Valve. a. Tighten all fittings to prevent leaking. b. Install the air supply from the catalyst integrated air controls. c. Connect the solenoid cable from port “3” of the FCM. Refer to Fluid Control Module (FCM), page 20. Allow enough length for lifting the ram out of material container.
Installation 10.Route and Connect the Catalyst (B) Material Hose. a. Tighten all fittings to prevent leaking. b. Tighten all hose clamps to secure material lines.
Installation 11.Route and Connect the Air Hoses and Electrical Lines. 12.Assemble the Base (A) Material Whip Hose. Secure the electrical lines to the boom using electrical tape or zip ties. Tighten all fittings to prevent leaking. NOTE: Securing the ground cable to the fluid plate is required for the proper grounding of the machine. Machine End NOTE: S100 and U100 models are shown below. For P100 models, the V/P is located on the catalyst air controls. Refer to Integrated Air Controls, page 18.
Installation 13.Assemble the Catalyst (B) Material Whip Hose. Refer to PKE 2863 found at http://graco.custhelp.com/app/answers/detail/a_id/2863 or by utilizing the QR code below for recommended hose size configurations, pin sizes, and calibration numbers. Tighten all fittings to prevent leaking. NOTE: Refer to Restrictor Kit, 24R804, page 61, for purchase. Restrictor pin size is for typical applications and are for reference only.
Installation 14.Connect the Catalyst (B) and Base (A) Material Whip Hoses to the Fluid Plate. c. MD2: Tape sleeve 8 in. (20 cm) behind the high volume fitting to allow adequate movement of the gun handle. NOTICE Damage to the moisture-lok hoses may result in moisture sensitive material to cure within the hose. To avoid machine damage, avoid damaging the protective coating on the moisture-lok hoses. 8 in. (20 cm) a. Tighten all fittings to prevent leaking.
Installation 15.MD2 Only: Connect the Air Fitting and Route the Air Hose. a. Remove the plug located on the catalyst (B) integrated air control. S100 Shown b. 30 P100 Shown Install the air fitting if required. Use sealant on the threads and tighten to prevent leaking. S100 Shown c. U100 Shown U100 Shown P100 Shown Route the air line beside the other air hoses that were routed in step 11.
Installation 16.Ultra-lite Tri-core Only: Replace the Relief Valve on Both Integrated Air Controls. Replace the standard relief valve found on both the base (A) and catalyst (B) integrated air controls with the relief valve for the Ultra-lite Tri-core dispense valve. 17.U100 Models Only: Locate and Connect the Pressure Pot a. Locate the pressure pot on the machine base. b. Connect the chemical line from the pressure pot to the fluid filter inlet using fitting provided. c.
Installation 18.Install Accessories. Grounding Refer to the ExactaBlend AGP Advanced Glazing Proportioner - Accessory Kits manual for details. 19.Connect Air to the Machine. NOTE: Air inlet port size is 3/4 npt (f). The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.
Setup Setup NOTICE To prevent damage to soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails. When software is updated on the DM, the software is then automatically updated on all connected GCA components. A status screen is shown while the software is updating to indicate the progress. When the status bar is complete, press The DM will display an error message when initialization is complete.
Setup 1. Purge Material Lines. d. Open the base (A) main air slider valve. To avoid personal injury or machine damage, adjust all air regulators counter-clockwise prior to turning the main air on. a. Load material. Ram: Perform the “Change Drums” procedure in the Air-Powered Ram manual. Pressure Pot: Perform “Filling the Tank” procedure in the 5-, 10-, and 15-Gallon Pressure Tanks manual. An agitator is recommended for urethane applications utilizing a pressure pot. Set the agitator to 25-50 rpm. b.
Setup h. Activate on the DM. l. Deactivate on the DM. i. Open the base (A) air motor slider valve. m. Close the base (A) air motor slider valve. j. Increase the base (A) air motor regulator as required to have material flow out of the hose. n. Repeat steps a through m for the catalyst (B) hose. Refer to Integrated Air Controls, page 18, for visual clarity. NOTE: Activate on the DM when prompted and all slider valves refer to the catalyst (B) air controls. k.
Setup 2. Connect the dispense applicator. Ultra-lite: a. Connect the base (A) hose to the base (A) inlet fitting. MD2: a. Connect both base (A) and catalyst (B) material hoses to the dispense applicator. b. c. Activate both and on the DM. b. Connect the catalyst (B) hose to the catalyst (B) inlet fitting. c. Open the catalyst (B) ball valve and dispense material into a waste container until the dispense valve has been purged and is free of air.
Setup 3. Calibration Check Assembly Only: Purge material lines to the calibration check assembly. c. Place a waste container underneath the calibration check assembly. a. Open the base (A) and catalyst (B) air motor slider valves. d. Remove the JIC caps from the calibration check assembly. e. Open the calibration check assembly. b. Activate both 3A2894F and on the DM.
Setup f. Dispense the material into the waste container until both the base (A) and catalyst (B) material lines have been purged and are free of air. g. Close the calibration check assembly. 4. Calibrate the machine. Perform the following procedure during initial setup of the machine, if the flow meters were replaced, or if the machine needs to be recalibrated. a. Engage the trigger lock. b. Open the base (A) and catalyst (B) air motor slider valves. c.
Setup d. Set the fluid regulator adjustment to 40 psi (280 kPa, 2.8 bar). g. Activate to signal the machine of the fol- lowing calibration shot. h. MD2: Install the calibration nozzle onto the dispense applicator. e. Place two separate containers on two separate scales and zero the scales. These containers will be used in step j. NOTE: Weight units of the scales are to be set as grams. f. i. Disengage the trigger lock. Navigate to setup Screen 2.
Setup j. Dispense the chemicals into two separate containers. MD2: Chemical will be dispensed through the applicator. Ultra-lite: Chemical will be dispensed through the calibration check assembly. l. Weigh both containers separately and input the values of both chemicals into setup Screen 2. NOTE: To change a value in a desired field, perform the following. • Press or to highlight the desired field to be changed. • Press to activate the desired field or to activate/deactivate an option.
Setup m. Press to signal the machine that the cali- bration procedure is complete. The machine will automatically calculate the K factor of both materials. n. Engage the trigger lock. o. p. MD2: Remove the calibration nozzle and install a static mixer on the dispense valve. 5. Set the Display Module (DM). Perform the following tasks to fully setup the DM. Refer to Appendix A - DM Icons Overview, page 64, for clarity. a. Define general system settings. See Screen 3, page 66. b.
Startup Startup 3. Turn the power on at the electrical enclosure. Do not operate machine without all covers and shrouds in place. 1. Engage the trigger lock. 2. Install the static mixer or nozzle onto the dispense applicator. See specific applicator manual for details. 4. Open the base (A) and catalyst (B) main air slider valves. NOTE: Cutting more than two outlet steps on the static mixer may increase the chance of the mixing elements being pushed out of the static mixer.
Startup 6. Verify the base (A) and catalyst (B) air motor regulators are set to the correct pressure. NOTE: The Home screen will indicate “Not OK” and the light tower, if installed, will illuminate red until the next step is completed. MD2 or Ultra-lite with flexible hose: 70 psi (480 kPa, 4.8 bar). Ultra-lite with Tri-core: 85 psi (586 kPa, 5.9 bar) 10. Disengage the trigger lock. NOTE: If a new static mixer has been installed, a base purge is recommended to prevent side walling.
Base Purge Base Purge Base purge results in the purging of the base (A) chemical through the dispense valve. Base purging prevents mixed material within the dispense applicator from curing. The machine will remain pressurized and electrically connected. 1. Navigate to the Purge/Prime screen. NOTE: Verify both pumps are activate. 2. Close the catalyst (B) ball valve located near the dispense applicator. 3. Dispense material into a waste container until only the base (A) chemical is present. 4.
Base Purge 3A2894F 45
Pressure Relief Procedure Pressure Relief Procedure MD2: a. Remove the static mixer. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment. 1. If electrical power is supplied to the machine, perform Base Purge, page 44. b.
Pressure Relief Procedure f. Close the base (A) and catalyst (B) main air slider valves. Ultra-lite: a. Remove the JIC caps from the calibration check assembly. b. Place a waste container underneath the calibration check assembly. c. Open the calibration check assembly to relieve pressure into a waste container. g. If electrical power is not supplied to the machine, place a waste container underneath the pump bleed valves. Open the pump bleed valves.
Shutdown e. Close the calibration check assembly. Shutdown 1. Perform Pressure Relief Procedure, page 46. 2. Turn the power off at the electrical enclosure. f. Clean the nozzles of the calibration check assembly and install the JIC caps. g. Close the base (A) and catalyst (B) main air slider valves. h. If electrical power is not supplied to the machine, place a waste container underneath the pump bleed valves. Open the pump bleed valves. Clean the pump bleed valves once complete.
Calibration Check Calibration Check Perform the calibration check procedure to verify the calibration of the flow meters are correct. 5. MD2 Only: Install the calibration nozzle onto the dispense applicator. 1. Perform Base Purge, page 44. 2. Navigate to the Home screen. 6. Open the catalyst (B) ball valve located near the dispense applicator. 3. Activate on the DM. 4. Remove the static mixer.
Calibration Check 7. Calibration Check Assembly Only: Dispense material into a waste container at the calibration check assembly to verify the V/P shown on the DM is at the correct value. 9. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun until the Display Module shows “OK”. NOTE: A restrictor pin for the catalyst (B) restrictor housing may be required to obtain 5 psi (35 kPa, 0.3 bar) or above for the V/P shown on the DM. 10.
Calibration Check 11. Dispense the chemicals into two separate containers. MD2: Chemical will be dispensed through the applicator. Ultra-lite: Chemical will be dispensed through the calibration check assembly. 13. Weigh both containers separately and calculate the ratio (A/B) of the two chemicals. 14. Compare the ratio calculated from the weighed containers with the ratio shown on the DM. 15.
Maintenance Maintenance Task Schedule Refer to specific component manual for more detailed information. As Required Check catalyst (B) filter assembly to prevent crystallization. Weekly Verify calibration check assembly outlets are clear and unobstructed. Weekly Check desiccant. Weekly Check restrictor housing and pin assembly to prevent crystallization. Weekly U100: Check iso lube bottle for discoloration. Daily Perform Shutdown and install nightcap. Daily Adjust packing nuts.
Maintenance DM - Battery Replacement and Screen Cleaning Battery Replacement A lithium battery maintains the DM clock when power is not connected. 3. Remove the old battery and replace with a new CR2032 battery. 4. Properly dispose the old lithium battery according to local codes. To replace the battery: 5. Replace rear access panel. 1. Disconnect power to the DM. NOTE: This can be done by removing the CAN cable from the bottom of the DM. 6.
Maintenance Software Update Procedure When software is updated on the DM, the software is then automatically updated on all connected GCA components. A status screen is shown while the software is updating to indicate the progress. Refer to PKE 2823 found at http://graco.custhelp.com/app/answers/detail/a_id/2823/ or by utilizing the QR code below for software version history. 6. Turn the power switch to ON. NOTICE A status is shown while software is updating to indicate progress.
Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 46, before checking or repairing a dispense valve. 2. Check all possible problems and causes before disassembling the dispense valve. Mechanical and Electrical PROBLEM No flow of catalyst (B). CAUSE Dispense Applicator Clogged gun nose. Clogged injector housing (Ultra-lite only). Clogged restrictor housing Ball valve is closed. V/P is off. No air to catalyst (B) pump. No catalyst ram down pressure. Dosing valve leaking at rod.
Troubleshooting PROBLEM No material flow. CAUSE Material supply is off. Clogged mixer. Clogged restrictor Fluid Plate SOLUTION Ensure the base (A) solenoid valve is on and has pressure. Ensure the catalyst (B) V/P is on and has pressure. Ensure the motor(s) have air pressure. Ensure there is sufficient down pressure and the control lever is in the down position. Replace the static mixer. Clean or replace the Tri-core or hose mixer. Clean or replace the restrictor. V/P won't turn on.
Troubleshooting PROBLEM Abnormal pump pressures during operation. CAUSE Pump SOLUTION Worn or damaged packings. Replace the packings. Pump moves during stall. Bad check valves. Malfunctioning check valves. Pump does not run. No air supply to the pump. Clean or replace the check valves. Clean or replace the check valves. Turn on the air or increase the air pressure. Open the ball valve. Replace or clean the mixer. Clean or replace. Clean or replace the restrictor.
Troubleshooting Display Module CODE F6A3-A F6B3-A F5D0-A F9D4-A F9D5-A R4D0-A R1D0-A R9CX-A L1C1-D N/A 58 PROBLEM Base Flow Meter Error CAUSE Flow meter signal is not detected. Flow meter is clogged. Flow rate is too low. Flow meter signal is not detected. Flow meter is clogged. Flow rate is too low. SOLUTION Check the base flow-meter cable. Replace sensor. Clean the flow meter. Catalyst Flow Meter Error Check the catalyst flow-meter cable. Replace sensor. Clean out the flow meter.
Troubleshooting CODE CUCX-V PROBLEM Duplicate Node Found CAUSE Unknown Software Error. Unintended module plugged into the system. CACX-A FCM Missing FCM unplugged from CAN bus. Damaged FCM. Damaged FCM Base. CAUX-A USB Disconnected USB unplugged from CAN bus. Damaged USB. Damaged USB Base. 3A2894F SOLUTION Cycle the system power. Verify that only necessary GCA modules are plugged into system. Verify the FCM CAN cable is plugged in. Replace the FCM. Replace the FCM base.
Accessories and Kits Accessories and Kits Light Tower 24R824 Visual and audible indicator of machine status. Status Description Red - Solid An error has occurred and requires maintenance. Low Level Sensors, 24R935 (S100 and P100 only) Alerts the user when material drums are empty. Red and Green - Solid Allows a dispense but notifies the user of an uncleared error (e.g. low level). Green - Solid Machine is ready to dispense Green - Flashing Machine is okay. Gel timer has expired.
Accessories and Kits USB Kit, 24R936 Catalyst (B) Hoses Allows the user to monitor and download information of the machine status. Allows the user to balance material pressure in the catalyst (B) line by changing the hose diameter.
Accessories and Kits Caster Kit, 24T091 Mixer Elements for MD2 Includes four casters. 001 002 003 10 mm Mixer Elements Ref Part Description 001 127160 MIXER, assy, 10mm x 12 element 24T250 MIXER, assy, 10mm x 12 element 25 count 24T251 MIXER, assy, 10mm x 12 element 50 count 002 16V841 SLEEVE, mixer, no front thread 003 24T035 SLEEVE, mixer, thread x 1/4 NPT outlet 1/2 in.
Accessories and Kits 3A2894F 63
Appendix A - DM Icons Overview Appendix A - DM Icons Overview Setup Screen Icons Icon Description Return to Home Screen Left Navigation Navigates to the previous screen. Right Navigation Navigates to the next screen. Set Purge Timer Allow the machine to remind the operator to take a shot before the chemical hardens in the gun. Timer starts once a dispense is complete. Lock Ratio Setpoint Lock the current ratio setpoint. Ratio setpoint will not be able to be adjusted when activated.
Appendix A - DM Icons Overview Run Screen Icons Icon Description Return to Home Screen Navigate to Purge/Prime Screen Navigate to Alarm Log Screen Navigate to Information Screen Calibration Check Changes the machine status to not okay in order to perform the calibration check procedure. Calibration Reset Clears all data and resets all samples to “0”. Purge Timer Counter Visual indicator to show the user the remaining idle time before another shot needs to be taken.
Appendix B - DM Setup Screens Overview Appendix B - DM Setup Screens Overview If the DM is showing a Run screen, press to access the Setup screens, which have a black header. Screen 1 Screen 2 This screen allows the user to calibrate the machine. See Calibrate the machine. page 38, for more details.
Appendix B - DM Setup Screens Overview Screen 4 This screen is only displayed when the USB option is installed. The screen allows the user to enable downloading of USB logs, set log intervals, and set how many hours of data to download. Screen 5 This screen is displayed as Screen 4 when the USB option is not installed. The screen displays information of part numbers and software versions that are currently found within the system. The USB information is only displayed when the USB option is installed.
Appendix C - DM Run Screens Overview Appendix C - DM Run Screens Overview If the DM is showing a Setup screen, press to Purge/Prime This screen allows the pumps to be run independently. access the Run screens. NOTE: All machine alarms are disabled when this screen is displayed on the DM. Home This screen shows the current ratio and allows the user to access other screens. • Press the corresponding to deactivate or acti- vate the desired pump for operation.
Appendix C - DM Run Screens Overview Alarm Log Calibration Check This screen displays the last 70 errors that have occurred. This screen displays the ratio after a calibration check dispense. NOTE: Production material cannot be dispensed from this screen. • Press or to show other errors. Totalizer This screen displays the total amount of material (in kilograms) dispensed for each pump. Information This screen displays diagnostic information useful in troubleshooting.
Appendix D - DM Error Codes Appendix D - DM Error Codes Error Code Error Name 0000-0 No Active Errors CA00-A Unrecognized Error F6A3-A Pump A Check Flow Meter F6B3-A Pump B Check Flow Meter F5D0-A Machine has not been calibrated F9D4-A System Flow Rate is too Low F9D5-A System Flow Rate is too High R4D0-A High Ratio Alarm R1D0-A Low Ratio Alarm L1C1-D Check Pump A Drum EHD0-R Purge Timer Expired E9D0-R System not ok for dispense ELM0-R System Power On EMM0-R System Power Off ENB6-R Begin Flowmeter Calibrat
Appendix D - DM Error Codes 3A2894F 71
100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 HARNESS 16V094 HARNESS 16V094 160 V+ V+ V- V- 24VDC OUTPUT 161 L N GRD 120V/240V INPUT 135 L L 136 N N L GND GND GND 72 N 220V/ 1PH/ 50-60HZ PS148 126453 1 BLK RED M12 5 PIN CAN CABLE HARNESS 16U012 2.
200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 3A2894F R G LIGHT TREE 24R824 A J5 1 2 3 4 M12 4 PIN MALE J5 1 2 3 4 M12 4 PIN FEMALE HARNESS 127184 0.
300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 74 100 MAIN AIR SHUT-OFF PLANT AIR 80 PSIG MIN 100 100 100 MAIN AIR SHUT-OFF 100 102 REGULATOR LV MATERIAL REGULATOR REGULATOR LV AIR MOTOR 100 AIR MOTOR SHUT-OFF RAM UP/DOWN E/P REG VALVE 127029 EP370 SAFETY V
400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 3A2894F 100 MAIN AIR SHUT-OFF PLANT AIR 80 PSIG MIN 100 100 100 AIR MOTOR SHUT-OFF RAM UP/DOWN 104 LV PRESSURE POT LV AIR MOTOR LV RAM / PUMP (BLUE) SAFETY VALVE 100 PSI PRESSURE RELIEF HV FLUID REGULATOR SAFETY VA
Dimensions Dimensions C B A S100 Shown 76 Dimension US (ft) Metric (m) A (Length) 3.3 1.0 B (Width) 3.5 1.1 C (Height) 9.0 (with boom) 2.7 5.3 (without boom) 1.
Technical Data Technical Data ExactaBlend AGP Advanced Glazing Proportioner Maximum fluid working pressure : MD2 or Ultra-lite with flexible hose mixer Installed Maximum fluid working pressure : Ultra-lite with Tri-core mixer Installed Incoming Air pressure required* Maximum operating temperature Voltage range Maximum amperage Sound pressure** Wetted parts ★ US 3000 psi Metric 21 MPa, 207 bar 4000 psi 28 MPa, 276 bar 80-100 psi 0.6-0.7 MPa, 6.0-7.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
