Vane Axial Fan Installation and Operation Model #: ____________ Owner’s Manual PNEG-010 Date: 03-11-13 PNEG-010
Fan Check List 1. All wire connections. 2. Tip clearance on blade. 3. Fan blade torqued to torque specs. 4. Grill guard in place and tight. 5. Fuse in place, extra fuse provided. 6. Motor rotation correct. 7. Contactor engages properly. 8. Running amperage. 9. Vibration. 10. All fasteners tight. 11. Indicator light. 12. All decals and serial number tag. 13. Aesthetic appearance. 14. Manual.
Table of Contents Contents Chapter 1 Safety .....................................................................................................................................................4 Safety Guidelines .................................................................................................................................. 4 Safety Instructions .................................................................................................................................
1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
1. Safety Install and Operate Electrical Equipment Properly Electrical controls should be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes. Disconnect and lock out all power sources before installing wires/cables or servicing equipment. Electric Shock Hazard Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy.
2. Decals Roof Damage Warning and Disclaimer The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages.
2. Decals Safety Alert Decals WARNING Stay clear of rotating blade. Blade could start automatically. Can cause serious injury. Disconnect power before servicing.
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3. Installation Instructions Vane Axial Fan Pad Placement of the Fan Pad: Transitions/Fans/Heaters Only If a fan or fan and heater is to be installed, refer to Figure 3A to determine the concrete pad size. 1. The top of this pad should be level with the top of the bin’s foundation. 2. Recommended pad thickness is 4" minimum. 3. Front of pad should be perpendicular to bin wall. 4. Pad for heater not required, but if it is to added, pour the pad to cover both locations.
4. Fan Installation Pre-Installation Requirements Foundation Use the dimension Figure 5A on Page 15 in the specifications section of this manual to determine the physical size of the fan to be installed. Use the dimensions shown to determine the position of the fan installation with respect to other equipment. For proper operation of the fan, the unit is to be mounted on a level pad. The fan should not be anchored to the pad, but it should be allowed to “float” on the pad.
4. Fan Installation Fan Installation 1. Remove packaging materials and inspect fan for any shipping damages. Report these at once to the shipper. 2. Check all fasteners on the fan to make sure they are tight (fasteners may loosen during shipment). Tighten any loose fasteners, check for proper clearance and re-tighten. 3. Check all electrical connections that may have loosened during shipment. 4. Rotate the fan blade. Blade should rotate freely and should not make contact with the housing sides or venturi.
4. Fan Installation CAUTION The voltage between L1 and N must be 115 VAC. Any other voltage will cause damage to equipment. Check this voltage before starting unit. If voltage is not within 105 VAC-125 VAC, check for proper voltage on L2 or L3 and move to appropriate leg. If voltage is not acceptable, install a 1/4 KVA step-down transformer. (NOTE: Grounded B and some open delta power supplies will require this transformer kit.
4. Fan Installation Machine to Earth Ground It is very important that a machine to earth ground rod be installed at the fan. This is true even if there is a ground at the pole 15' away. This ground needs to be as close to the fan as possible, but no more than 8' away. The ground rod should be connected to the fan control panel with at least a #6 solid bare copper ground wire or in accordance with local requirements. The machine to earth ground provides additional safety if there is a short.
5. Fan Specifications Fan 12'' Diameter 12'' Diameter 18'' Diameter 14'' Diameter 24'' Diameter 26'' Diameter 28'' Diameter 1 HP 0.75 HP 1.
5. Fan Specifications Fan Electrical Specifications Fan Horsepower 3/4 1 RPM 3450 3450 Phase 1 Volts 230 230 460 575 230 230 460 575 Full Load Amps 5.5 2.6 1.3 1 5.5 3 1.5 1.
5. Fan Specifications Fan Horsepower 5 7 RPM 3450 3450 Phase 1 Volts 230 230 460 575 230 230 460 575 Full Load Amps 30 18 9 6.9 30 18 9 6.
6. Fan Operation After initial installation and also prior to using the unit each season, check the operation to ensure proper functioning, adjustment and reliability. Fan Start-Up 1. Make certain the unit is properly installed and connected, as described within the installation section of this manual. All air passage joints and seams must be well sealed. 2. With main power supply turned OFF, rotate the blade by hand to make certain it turns freely without contacting the housing or venturi. 3.
6. Fan Operation Grain Storage IMPORTANT: Conditions and requirements may vary from area to area. Contact the local agriculture extension office or state agriculture university for more exact guidelines. Average grain temperature should be above 35°F in the winter and below 65°F in the summer. Always try to keep the grain within 10°F-15°F of the average monthly outside temperature.
6. Fan Operation Approximate Hours of Fan Time to Change Bin Temperature Bin Diameter Approximate 22' to Eave-Approximate Hours of Fan Time Required Fan Size HP Approximate 32' to Eave 18 21 24 27 30 33 36 42 48 36 42 48 1 73 79 90 NR NR NR NR NR NR NR NR NR 1.
6. Fan Operation Removal 1. LOCK OUT THE MAIN POWER SUPPLY and remove the fan guard and venturi. 2. Remove the three (3) cap screws from the clearance holes in taper-lock bushing. Inspect for thread damage and set aside for later re-installation (do not use these bolts for Step 3, bushing removal). 3. Install two (2) grade 5 (or better) cap screws into the THREADED HOLES in the bushing and turn them in by hand until they bottom against the front surface of the blade.
7. Fan Service Fan Blade Inspection and Maintenance Pre-season inspections should be done on the fan blade to look for the following: 1. Any debris (stalks, bees wings, mud, insects and insect nests) accumulated on the surfaces of the fan blade. Remove these items as they will likely disrupt airflow over the fan airfoils and can potentially cause vibration problems. 2. Inspect the fan blade for any broken, cracked or loose parts. Blade should NOT be operated with broken or loose parts.
7. Fan Service General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or every three (3) months, whichever occurs first. Keep the motor clean and the ventilation openings clear. The following steps should be performed at each inspection: DANGER Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury.
7. Fan Service Without Grease Outlet Plug This requires disassembly of the motor. Contact local motor shop for assistance. Volume of Grease to Relubricate Bearings (Teaspoons) NEMA Frame Size Up to 210 incl. 2 Over 210 to 280 incl. 3.9 Over 280 to 360 incl. 5.2 Over 360 to 449 incl. 13.4 Lubrication Intervals - Ball Bearing Motors 1800 RPM - NEMA Frame Size Type of Annual Usage 3600 RPM - NEMA Frame Size Up to 280 incl. Over 280 to 360 incl. Over 360 Up to 280 incl. Over 280 to 360 incl.
8. User Servicing Instructions and Troubleshooting Important Information Regarding Fuse Replacement This product employs overload protection (fuse). A blown fuse indicates an overload or short circuit situation. If the fuse blows, disconnect all power to the product. Replace the fuse as per the user servicing instructions (follow product marking for proper fuse rating) and check the product.
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9. Parts List 12''-14'' Fan Parts Part # Ref # Description 12" 0.
9. Parts List 18''-28'' Fan Parts Part # Ref # Description 18'' 1.
10. Wiring Diagrams 1. 1 Phase 230 Volt Schematic 2. 1 Phase 230 Volt Wiring Diagram and Parts 3. 3 Phase 230 Volt Schematic 4. 3 Phase 230 Volt Wiring Diagram and Parts 5. 3 Phase 460 Volt Schematic 6. 3 Phase 460 Volt Wiring Diagram and Parts 7. 3 Phase 575 Volt Schematic 8.
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10. Wiring Diagrams 1 Phase 230 Volt Wiring Diagram and Parts Ref # PNEG-010 Vane Axial Fan Part # Description 1 C-8707 Mounting Plate 2 E160-1137 Ground Lug 3 C-8718 Single Pole Fuse Block 4 C-8719 2A Slow Blow Fuse 5 C-8715 Fuse Puller 6 C-8716 ON/OFF Switch Assembly 7 056-1941-6 3 HP 230V 1 PH Contactor 7 056-2078-7 5 HP 230V 1 PH Contactor 7 056-1994-6 7.
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10. Wiring Diagrams 3 Phase 230 Volt Wiring Diagram and Parts Ref # Part # Description 1 C-8707 Mounting Plate 2 E160-1137 Ground Lug 3 C-8716 ON/OFF Switch Assembly 4 C-8718 Single Pole Fuse Block 5 C-8719 2A Slow Blow Fuse 6 C-8717 Cable Tie 7 C-8715 Fuse Puller 8 056-1949-9 3 HP 230V 3 PH Contactor 8 056-1969-7 5 HP 230V 3 PH Contactor 8 056-2078-7 7.
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10. Wiring Diagrams 3 Phase 460 Volt Wiring Diagram and Parts Ref # PNEG-010 Vane Axial Fan Part # Description 1 C-8707 Mounting Plate 2 C-8715 Fuse Puller 3 C-8716 ON/OFF Switch Assembly 4 C-8719 2A Slow Blow Fuse 5 C-8720 Class CC Slow Blow Fuse 6 E160-1137 Ground Lug 7 C-8717 Cable Tie 8 056-2110-7 Side Mount Contact 9 S-1158 Screw, TCSF #8-32 x 1/2" PHP ZN 10 056-1948-1 3 HP 460V 3 PH Contactor 10 056-1949-9 5 HP 460V 3 PH Contactor 10 056-1949-9 7.
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10. Wiring Diagrams 3 Phase 575 Volt Wiring Diagram and Parts Ref # Part # Description 1 C-8707 Mounting Plate 2 C-8715 Fuse Puller 3 C-8716 ON/OFF Switch Assembly 4 C-8719 2A Slow Blow Fuse 5 C-8720 Class CC Slow Blow Fuse 6 E160-1137 Ground Lug 7 C-8717 Cable Tie 8 056-2110-7 Side Mount Contact 9 S-1158 Screw, TCSF #8-32 x 1/2" PHP ZN 10 056-1948-1 3 HP 575V 3 PH Contactor 10 056-1949-9 5 HP 575V 3 PH Contactor 10 056-1942-4 7.
NOTES 38 PNEG-010 Vane Axial Fan
11. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
