Moisture Sampler Installation Manual PNEG-1283 Date: 10-09-09 PNEG-1283
PNEG-1283 Moisture Sampler
Table of Contents Contents Chapter 1 Safety .................................................................................................................................................. 4 Safety Guidelines ............................................................................................................................... 4 Safety Instructions .............................................................................................................................. 5 Chapter 2 Decals ....
2. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
2. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment or in the area.
3. Decals If the decal used for this installation is damaged or is missing contact: GSI Decals 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 A free replacement will be sent to you. WARNING Automatically controlled belt drive can start at anytime. Keep hands clear. Failure to do so could result in serious injury. AVERTISSEMENT La conduite automatiquement contrôlée de la courroie peut démarrer à tout moment. Gardez les mains éloignées.
4. Installation Installation Instructions for Dryers Made before September 2002 Discharge switch conduit Unload auger bearing plate Auger tube Standard grain sampler Auger bearing shield Discharge side panel Discharge box bearing plate Figure 4A 1. Remove the auger bearing shield. (See Figure 4A.) 2. Remove the lock collar from the auger shaft. (See Figure 4B.) To remove the lock collar loosen the set screw and then locate the dimpled hole on the side of the lock collar.
4. Installation 3. Disconnect the tilt switch and remove conduit from the discharge box. (See Figure 4C.) Tilt switch Figure 4C 4. Remove the discharge box assembly from the dryer by removing eight (8) 5/16" bolts, then sliding the discharge box off the discharge auger. 5. Remove the standard grain sampler from the discharge box assembly auger tube. 6. Hold the Moisture Sampler assembly up to the side of the discharge box assembly.
4. Installation 10. Now put the Moisture Sampler assembly up to the discharge box again and put in the 5/16" bolts and nuts and tighten just enough to firmly hold Moisture Sampler in place. Use a marker and mark the four (4) holes at the sensor end of the assembly as shown in Figure 4E. Also mark the square hole inside the sample tube as shown in Figure 4E. Mark and cut square hole Mark and drill holes with a 5/16" drill bit Figure 4E 11.
4. Installation 12. Install Moisture Sampler discharge cover (D01-2305-8) in top two (2) holes drilled in the box end using 5/16" bolt (S-6606). (See Figure 4F.) Moisture sampler discharge cover Figure 4F 13. Now install the Moisture Sampler over the two (2) bolts used to install the Moisture Sampler discharge cover in Step 12 and install remaining 5/16" bolt (S-6606) and nuts (S-3611) in the bottom hole (do not tighten hardware yet).
4. Installation Auger shaft Flangette Lock collar Bearing Discharge box bearing plate Figure 4G 18. Install sheave (018-1047-2) and bushing (D32-0016) on the bottom auger shaft that extends through the discharge box. The key that comes with the bushing is not needed for this installation. Slide bushing into the sheave (leave loose, do not force the bushing in). Slide sheave and bushing onto the auger shaft.
4. Installation 19. To install the Moisture Sampler drive belt, loop the belt over one of the sheaves and the stretch it over the other one. Belt direction is marked with an arrow on belt. If necessary remove any belt links. After the belt is installed the sheave on the auger shaft can be adjusted forward or back for proper belt alignment. The slot in the end plate can be used to tension the belt. When everything is aligned tighten the auger shaft sheave and any other hardware left loose. Figure 4I 20.
4. Installation Installation Instructions for Dryers with New Discharge Box Assembly Moisture sampler cover plate (D01-1885) Standard grain sampler Moisture sampler tube cover plate (D01-1886) Figure 4K 1. Remove the Moisture Sampler tube cover plate (D01-1886). (See Figure 4K.) 2. Remove the Moisture Sampler cover plate (D01-1885). (See Figure 4K.) 3.
4. Installation Sensor end 4 ea. 5/16"-18 x 1-1/4" bolt (S-8135) 4 ea. 5/16"-18 nut (S-3611) Drive end 3 ea. 5/16"-18 x 1-1/4" bolt (S-8135) 3 ea. 5/16"-18 nut (S-3611) Figure 4L 4. Complete Steps 18-20 starting on Page 11.
NOTES PNEG-1283 Moisture Sampler 15
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5. Parts List Moisture Sampler Parts List Ref # Part # Description Qty 1 017-1451-8 Sheave, AK46H 4.
FH-4429-1 D01-2337 D01-2338 D01-1871 D04-0530 D03-0845 FH-5536 3FH1201 017-1451-8 2 3 4 5 6 7 8 9 10 Description Sheave, AK46H 4.2 PD 1 2 1 2 1 1 1 1 5 1 Qty See Page 19 for additional details. Latch-Tension, Reg. Base. Zinc Bushing, 5/8" Bore Browning H 019-1040-5 Self-Aligning Bearing, 5/8" I.D.
D01-1944-8 FH-4429-1 D01-2337 D01-2338 D01-1871 D04-0530 D03-0845 FH-5536 3FH1201 017-1451-8 2 3 4 5 6 7 8 9 10 Part # 1 Ref # PNEG-1283 Moisture Sampler Sheave, AK46H 4.2 PD Latch-Tension, Reg. Base. Zinc Bushing, 5/8" Bore Browning H 019-1040-5 Self-Aligning Bearing, 5/8" I.D.
6. Assembly Instructions Moisture Sampler Update Kit (D04-0532) Assembly Instructions To replace parts used on the D01-1945-8 Moisture Sampler assembly - Sold from 1/1/07 to 7/1/09 1. Begin by removing the belt guard, belt, Moisture Sampler lid, end plates, bearings, sampler auger, and sheave, along with any associated hardware. 2. Assemble the bearings (D03-0845) to the end plates (D01-1871 and D01-2338) with the 1/4" bolts, lock washers and nuts. 3.
7. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
