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PNEG-1404

Vision Series Model 2300

Portable Dryers

Parts Manual

PNEG-1404

Date: 12-19-12

Summary of content (94 pages)

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Vision Series Model 2300 Portable Dryers Parts Manual PNEG-1404 Date: 12-19-12 PNEG-1404
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PNEG-1404 Vision Series Model 2300 Portable Dryers
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Table of Contents Contents Chapter 1 Bottom Module ..................................................................................................................................... 4 Frame Assembly ................................................................................................................................... 4 Frame/Auger Trough/Hopper Bulkheads ..............................................................................................
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1. Bottom Module The fan/heater end of the dryer is considered by GSI as the front end of the dryer. (The foreground of this photograph is the front end. Right and left sides are labeled above.) Right side 1 2 4 5 3 5 3 1a 5 3 4a 5 3 Left side Frame Assembly Figure 1A Frame Assembly (View from fan/heater end with hitch weldment removed.) NOTE: The parts pointed out on this page are listed on Page 6.
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1. Bottom Module Frame Assembly (Continued) 3 1 1a 4 2 4a NOTE: The right front corner is shown in the photo. For left front corner all parts are the same except for the hitch bracket (use 1a for the left side), and the frame rail (use 4a for the left side). Figure 1B Right Front Corner of Frame 3 5 4 4a 2 NOTE: The left rear corner is shown in the photo. For right rear corner all parts are the same except for the frame rail (use 4 for the right side).
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1. Bottom Module 10 7 6 9 5 4 NOTE: The hole pattern of the plenum closure door angles. This will distinguish between L.H. and R.H. 2 1 6 3 8 11 5 9 4 6 Frame/Auger Trough/Hopper Bulkheads Figure 1E Dryer Frame and Lower Basket Assembly (View from the front end of the dryer looking down the left side.) NOTE: The parts pointed out on this page are listed on Page 10.
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12 13 12 8 6 14 4 15 3 9 3 6 12 Center hanger bearing support and cross channel seal plate. 11a 5 12 9 3 6 4 20 16 17 Discharge bearing plate 19 6 Wooden meter roll support bearing. The meter roll sections are spliced together with a meter roll splice shaft (part #D31-0046) that passes through the support bearing assembly. 21 9 18 1.
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1. Bottom Module Metering Rolls and their Placement in the Dryer NOTE: Ref #22 at the rear of dryer is a front section meter roll that is used as a rear section on 16' and 20' dryers only. 22 24 Meter roll bearing Ref # 16, 17 and 18 on Page 10. 23 23 Meter roll bearing Ref # 16, 17 and 18 on Page 10. 23 23 Meter roll bearing Ref # 16, 17 and 18 on Page 10. 13 19 22 19 22 This end is the front (fan/heater) end of the dryer.
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1. Bottom Module Frame/Auger Trough/Hopper Bulkheads and Metering Rolls Parts List (See Figure 1E, 1F and 1G) Qty Ref # Part # Description 2314 2318 2320 2322 2326 1 D01-1136Y Plenum Closure Door Angle, R.H. 6 8 9 10 12 2 D01-1136X Plenum Closure Door Angle, L.H. 7 9 10 11 13 3 D01-0109 Hopper Bulkhead 12 16 18 20 24 4 D01-0004 Gusset Plate 16 20 22 24 28 5 D01-0005 Side Leg 10 14 16 16 20 6 D01-0007 Corner Leg 6 6 6 8 8 7 D01-0011 Hitch Bracket, L.H.
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1. Bottom Module Inside (Plenum) Screens/Plenum Closure Doors 3 2 4 3 1 5 23 5 6 7 10 7 8 15 23 11 13 9 14 12 16 10 20 This photograph was taken before the front plenum end panel and outer screens were installed in order to get a good view of the inside screens and bulkheads. 20a 21 Plenum closure door. There are two (2) different plenum closure doors.
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1. Bottom Module Outside Screens/Meter Roll Access Doors 4 * 1 2 4 4a 3 5 6 7 8 9 3 Meter roll access door 10 *NOTE: Ref #4 is pointing to the top edge angle gusset. There are two (2) types of gusset on the dryer. The photo on top left will help distinguish the difference between the two (2). The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo).
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1. Bottom Module Plenum Divider 1 3 2 2 Right rear plenum divider section with clean out door 7 4 6 5 4 Plenum divider support channels Plenum divider floor sections Figure 1K Plenum Divider Parts List 14 Ref # Part # 1 D31-0259 2 Description Qty 2314 2318 2320 2322 2326 Plenum Divider Clean Out Door 1 1 1 1 1 D31-0260 Clean Out Door Guide Plenum 2 2 2 2 2 3 D61-0028 Plenum Divider R.H.
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1. Bottom Module Clean Out Doors 1 11 13 3 9 2 4 5 Front and rear handle mechanisms (rear shown in photo) 3 3a 11 5 4 2 10 6 7 Clean out door handle mechanism 11 NOTE: Ref #9, 10 and 11 together create the clean out door assembly. There are three (3) different clean out door assemblies that are used on GSI Network dryers: 1) 3 Column clean out door assembly (D51-0077). Ref #8a on the part # listing on Page 16. 2) 4 Column clean out door assembly (D11-0032).
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1. Bottom Module Clean Out Doors (Continued) 3a 14 1a 14 3a 11 4 5 2 14 Figure 1M Center Handle Mechanisms (This handle mechanism straddles the center cross channels.
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1. Bottom Module Module Support Pads/Stiffener Attach Angles 1 2 8 6 Module support pad 7 Top edge angle splice 3 5 1 4 Figure 1N See Page 18 for column locations for the upper module base pads and stiffener attach angles.
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1. Bottom Module Module Support Pads/Stiffener Attach Angles Parts List (See Figure 1N.) Qty Ref # Part # Description 2314 2318 2320 2 2322 2326 1 D21-0003 Top Edge Angle 71-7/8" 2 1 D31-0004 Top Edge Angle 95-7/8" 1 D01-0168 Top Edge Angle 119-7/8" 2 D31-0003 Top Edge Angle Splice 3 D31-0004 Top Edge Angle 95-7/8" 3 D01-0168 Top Edge Angle 119-7/8" 4 D01-0872 Stiffener Attach Angle 6 8 10 10 12 5 D61-0021 Body Tie-In Gusset L.H.
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1. Bottom Module Front Ladder Assembly 4 1 5 2 5 3 6 7 Figure 1P Front Ladder Assembly Parts List Qty Ref # Part # Description 2314 2318 2320 2322 2326 1 1 1 1 1 7 1-3 D01-1220 Ladder Assembly Stack Dryer Front 1 D61-0096 Ladder Rung 12/Assembly 2 D61-0094 Ladder Side Rail - L.H. 1/Assembly 3 D61-0095 Ladder Side Rail - R.H.
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1. Bottom Module Rear Ladder Assembly 1 4 4 2 3 Figure 1Q Rear Ladder Assembly Parts List Qty Ref # 20 Part # Description 2314 2318 2320 2322 2326 1 1 1 1 1 3 3 1-3 D04-0388 Ladder Assembly 1 D61-0096 Ladder Rung 10/Assembly 2 D61-0092 Ladder Side Rail - L.H. 1/Assembly 3 D61-0093 Ladder Side Rail - R.H.
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1. Bottom Module Bottom Auger Drive Parts List (See Figure 1V and 1W) Qty Ref # Part # Description 2314 2318 2320 2322 2326 1 D01-1376 Bottom Front Angle Bracket 1 1 1 1 1 2 MHC00490 V-Belt BX82 2 2 2 2 2 3 2818-2 Sheave 2 Grade 3.35D x 1-1/8" 1 1 3 D62-0003 Sheave 2 Grade 4.
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2. Top Module 1 6 3 7 6 5 7 6 2 6 4 7 6 7 6 Frame/Lower Basket Figure 2A Front View of the Frame Components NOTE: The parts pointed out on this page are listed on Page 33.
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2. Top Module 1 6 8 10 9 5 2 6 4 7 9 6 7 8 6 Frame/Lower Basket (Continued) Figure 2B Front View of the Frame/Lower Basket Components NOTE: The parts pointed out on this page are listed on Page 33.
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2. Top Module Frame/Lower Basket (Continued) 8 8 9 9 7 7 13 13 14 14 5 10 Figure 2D Frame/Lower Basket Parts List (See Figure 2A, 2B, 2C and 2D.
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2. Top Module Inside (Plenum) Screens/Outside Screens 4 1 * 5 4 2 6 4a 7 3 8 10 9 Figure 2E * NOTE: Ref #4 is pointing to the top edge angle gusset. There are two (2) types of gusset on the dryer. The photo left will help distinguish the difference between the two (2). The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo). Ref #4a is used in two (2) places only; 1) front right of dryer, 2) rear left of dryer, all others are Ref #4.
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2. Top Module Stiffener Attach Angles/Crane Brackets 1 1 2 3 Figure 2F See Page 18 for the locations of the stiffener attach angle.
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2. Top Module Rear End Panels/Rear Access Door/Front and Rear Ladders 10 12 7 7 13 8 14 8 9 15 11 12 10 Rear access door (outside) 13 Rear access door (inside) 1 2 2 4 5 3 6 NOTE: The ladder assembly shown above is the same for the front and rear on upper modules.
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2. Top Module Rear End Panels/Rear Access Door/Front and Rear Ladders Parts List (See Figure 2H.) Qty Ref # 38 Part # Description 2314 2318 2320 2322 2326 1 D01-1780-Y Rear End Panel 1 1 1 1 1 2 D31-0307 Column End Panel 4 4 4 4 4 3 D61-0097 Ladder Mounting Bracket, Rear 3 3 3 3 3 4-6 D01-1220 Ladder Assembly Stack Dryer Front 1 1 1 1 1 4 D61-0096 Ladder Rung 12/Assembly 5 D61-0094 Ladder Side Rail - L.H. 1/Assembly 6 D61-0095 Ladder Side Rail - R.H.
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2. Top Module Top Auger with Wet Bin Assembly (Continued) 17 16 15 21 22 20 19 10 21 18 22 Top auger bearing support 16 7 23 24 25 7 Top auger bearing support (inside view) Figure 2J NOTE: The parts pointed out on this page are listed on Page 41.
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2. Top Module Top Auger with Wet Bin Assembly Parts List (See Figure 2I and 2J.
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2. Top Module Top Auger Drive (Continued) 7 8 9 10 11 Figure 2L Top Auger Motor and Motor Mount Top Auger Drive Parts List (See Figure 2K and 2L.) Ref # Part # Description Qty 2314 2318 2320 2322 2326 1 D01-0453 Top Auger Belt Guard Body 1 1 1 1 1 2 D52-0001 Sheave 2 Grade 16" Gripbelt 1 1 1 1 1 3 D32-0019 Bushing Q1 - 1-1/2" Split Taper 1 1 1 1 1 4 D01-0464 V-Belt BX97 2 2 2 2 2 5 2818-2 Sheave 2 Grade 3.
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3. Fan/Heaters Fan/Heater Housing Assembly Parts List (See Figure 3A.
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3. Fan/Heaters Matching the right size fan/heater to the model number of the dryer.
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3. Fan/Heaters Fan Motor/Motor Mount/Fan Blade Parts List (See Figure 3C.
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3. Fan/Heaters Flame Probe/Ignitor/Burner Assemblies 8 10 9 1 Ignitor and flame probe assemblies 7 2 6 3 4 5 Flame probe Ref #9 and 10 are used in LP fan/heaters only.
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3. Fan/Heaters Flame Probe/Ignitor/Burner Assemblies Parts List (See Figure 3E, 3F and 3G.
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3. Fan/Heaters 28" Fan/Heater LP Pipe Train Assemblies Parts List (See Figure 3H.
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3. Fan/Heaters 36" Fan/Heater LP Pipe Train Assemblies Parts List (See Figure 3I.
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3. Fan/Heaters LP Pipe Train Assemblies (Continued) 23 25 24 2 1 10 1 4 3 2 7 2 8 5 6 9 22 23 19 12 13 2 11 21 20 17 17 18 16 12 14 15 40" and 42" LP pipe train assemblies 26 30 31 27 27 30 29 28 40'' and 42'' with 20 HP and smaller motors vaporizer coil connection and adjustment brackets. 40'' and 42'' with 25 HP and larger motors vaporizer coil connection and adjustment brackets.
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3. Fan/Heaters 40" and 42" LP Pipe Train Assemblies Parts List (See Figure 3J.
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3. Fan/Heaters Fan/Heater Orifices Liquid Propane Orifices Part # Fan/Heater Orifice Size THF-3241 28'' 12 HP 0.2500'' THF-3242 36'' 12 HP 0.2813'' CD-0150 36'' 15 HP 0.3281'' THF-3058 40'' 15 HP 0.3438'' THF-3247 42'' 20 HP 0.3750'' THF-3249 42'' 25 HP 0.3906'' Natural Gas Orifices 62 Part # Fan/Heater Orifice Size THF-3140 28'' 12 HP 0.375'' THF-3243 36'' 12 HP 0.4063'' THF-3244 36'' 15 HP 0.500'' THF-3246 40'' 15 HP 0.5156'' THF-3248 42'' 20 HP 0.
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3. Fan/Heaters LP Supply Line (Bottom Module) Parts List (See Figure 3N.
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3. Fan/Heaters NG Supply Line (Bottom Module) Parts List (See Figure 3P.
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4. Electrical (Bottom Module) Left Grain High-Limit Thermostat Parts List (See Figure 4B.
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4. Electrical (Bottom Module) Lower Junction Box/Meter Roll Motor Conduit/Rear Discharge Conduit 4 6 7 5 5 6 8 4 3 1 Conduit to meter roll motor. (See Photo below.) 2 Lower junction box (right) 1 Lower junction box (left) Conduit to meter roll speed sensor and rear discharge switch. (See Photo below and on Page 73.) 1 9 Meter roll motor conduit connection 5 4 Rear discharge switch conduit at rear left gusset where 1/2'' EMT conduit terminates.
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4. Electrical (Bottom Module) Lower Junction Box/Meter Roll Motor Conduit/Rear Discharge Conduit (Continued) 12 13 3 6 14 15 1 1 1 9 Rear discharge switch conduit at rear left gusset 6 9 Meter roll speed sensor 16 20 7 19 8 18 17 Rear discharge switch (open to show tilt switch) Figure 4D Lower Junction Box/Meter Roll Motor Conduit/Rear Discharge Conduit Parts List (See Figure 4C and 4D.
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5. Electrical (Top Module) Lower Junction Boxes with Grain High-Limit Thermostats Air switch assembly (See Page 74.) Lower junction box (right), w/ grain high-limit Lower junction box (left), w/ grain high-limit Lower junction boxes and air switch 7 6 1 2 3 3a 4 5 5 Lower junction box (right), w/ grain high-limit 4 2 3 3a 1 Lower junction box (left), w/ grain high-limit Grain temperature thermostat.
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5. Electrical (Top Module) Lower Junction Box with Grain High-Limit Thermostats Parts List (See Figure 5A.
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5. Electrical (Top Module) Upper Junction Box/Fill Switch Assembly/Plenum High-Limit Parts List (See Figure 5B.
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6. Control Boxes Fan/Heater Electrical Box Parts List (See Figure 6A.
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6. Control Boxes Lower Control Box Back Panel 1 9 13 14 4 5 6 7 8 10 5 11 Emergency stop switch (outside) 2 12 10 3 Emergency stop switch (inside) 15 Figure 6C Lower Control Box Back Panel Parts List Ref # Part # Description Circuit 1 D01-0486 Lower Control Box Back Panel Misc. 2 D03-0742-C Vision Control 12 VDC Power Supply Control 3 D03-0754-C Touch Control 5 VDC Power Supply Control 4 D03-0013 Din Rail, Terminal Block Mounting Misc.
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6. Control Boxes Control Box Switch Panel (Rear) 1 A more detailed parts breakdown of the display and computer is shown on Page 85. 7 2 6 3 4 1a Vision control panel (rear) 5 Figure 6D Control Box Switch Panel (Rear) Parts List Ref # 84 Part # Description Circuit 1 TFH-2046 Spring Latch Southco w/ Black Knob Misc. 1a TF-1519 Latch, Southco Slotted Misc. 2 401-5794-5-1 Switch Mounting Plate 1 Fan Misc.
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6. Control Boxes Upper Control Box Component Part Numbers 2314 Upper Control Box Component Parts List (See Figure 6F.
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6. Control Boxes Upper Control Box Component Part Numbers (Continued) 2318 Upper Control Box Component Parts List (See Figure 6F.) 2318 Part # Ref # Description 208V 3 PH 88 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 4 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
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6. Control Boxes Upper Control Box Component Part Numbers (Continued) 2320 Upper Control Box Component Parts List (See Figure 6F.) 2320 Part # Ref # Description 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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6. Control Boxes Upper Control Box Component Part Numbers (Continued) 2322 Upper Control Box Component Parts List (See Figure 6F.) 2322 Part # Ref # Description 208V 3 PH 90 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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6. Control Boxes Upper Control Box Component Part Numbers (Continued) 2326 Upper Control Box Component Parts List (See Figure 6F.) 2326 Part # Ref # Description 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
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NOTES 92 PNEG-1404 Vision Series Model 2300 Portable Dryers
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7. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
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This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.