Vision Series Model 2400 Portable Dryer Parts Manual PNEG-1471 Date: 11-17-12 PNEG-1471
PNEG-1471 Vision Series Model 2400 Portable Dryer
Table of Contents Contents Chapter 1 Bottom Module .....................................................................................................................................4 Frame Assembly ................................................................................................................................... 4 Frame, Auger Trough and Hopper Bulkheads ...................................................................................... 7 Meter Rolls and their Placement in the Dryer .
Right side 1 5 3 1a 5 3 The fan/heater end of the dryer is considered by GSI as the front end of the dryer. (The foreground of this photograph is the front end. Right and left sides are labeled above.) 2 4 5 3 4a Frame assembly (View from fan/heater end with hitch weldment removed.) 3 Left side 5 1. Bottom Module Frame Assembly Figure 1A NOTE: The parts pointed out on this page are listed on Page 6.
1. Bottom Module Frame Assembly (Continued) 3 1 1a 4 4a 2 NOTE: The right front corner is shown in the photo. For left front corner, all parts are the same except for the hitch bracket (use 1a for the left side) and the frame rail (use 4a for the left side). Figure 1B Right Front Corner of Frame 3 5 4a 4 2 NOTE: The left rear corner is shown in the photo. For right rear corner, all parts are the same except for the frame rail (use 4 for the right side).
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6 9 5 4 10 NOTE: The hole pattern of the Plenum closure door angles will distinguish between L.H. and R.H. 2 1 6 8 3 11 5 9 4 6 Dryer frame and lower basket assembly (View from the front end of the dryer looking down the left side.) 1. Bottom Module Frame, Auger Trough and Hopper Bulkheads Figure 1E NOTE: The parts pointed out on this page are listed on Page 10.
12 13 12 14 6 4 9 3 6 12 11a 5 12 9 3 20 6 4 Wooden meter roll support bearing The meter roll sections are spliced together with a meter roll splice shaft (part #D31-0046) that passes through the support bearing assembly. Dryer frame and lower basket assembly (View from the rear end of the dryer looking up the right side.) 15 3 Center hanger bearing support and cross channel seal plate. 16 21 17 Discharge bearing plate 19 6 9 18 1.
1. Bottom Module Meter Rolls and their Placement in the Dryer NOTE: Ref #22 at the rear of dryer is a front section meter roll that is used as a rear section on 16 and 20 foot dryers only. 22 24 Meter roll bearing Ref #16, 17 and 18 on Page 10. 23 23 Meter roll bearing Ref #16, 17 and 18 on Page 10. 23 23 13 Meter roll bearing Ref #16, 17 and 18 on Page 10. 19 19 22 22 This end is the front (fan/heater) end of the dryer.
1. Bottom Module Frame, Auger Trough, Hopper Bulkheads and Metering Rolls Parts List (See Figures 1E, 1F and 1G) Qty Ref # Part # Description 2414 2418 2420 2422 2426 1 D01-1136Y Plenum Closure Door Angle, R.H. 6 8 9 10 12 2 D01-1136X Plenum Closure Door Angle, L.H.
1. Bottom Module Inside (Plenum) Screens and Plenum Closure Doors 4 3b 2 3a 1 5 5 23 6 7 8 7 10 11 13 14 15 23 9 12 10 16 This photograph was taken before the front plenum end panel and outer screens were installed in order to get a good view of the inside screens and bulkheads. 20 20a 21 Plenum closure door. Two (2) different plenum closure doors are there.
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1. Bottom Module Outside Screens and Meter Roll Access Door 4 * 1 2 4 4a 3 3 5 6 7 8 9 10 *NOTE: Ref #4 is pointing to the top edge angle gusset. Two (2) types of gusset are there on the dryer. The photo above distinguishes the difference between the two. The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo). Ref #4a is used in two (2) places only; 1) front right of dryer 2) rear left of dryer, all others are Ref #4.
1. Bottom Module Plenum Divider 1 3 2 2 Right rear plenum divider section with clean out door 7 6 4 5 4 Plenum divider support channels Plenum divider floor sections Figure 1K Plenum Divider Parts List 14 Ref # Part # 1 2 3 4 5 6 7 D31-0259 D31-0260 D61-0028 D61-0024 D61-0026 D61-0025 D61-0027 Description Plenum Divider Clean Out Door Clean Out Door Guide Plenum Plenum Divider R.H: Rear Plenum Support Channel Plenum Divider R.H. Plenum Divider L.H. Plenum Divider L.
1. Bottom Module Clean Out Doors NOTE: Ref #9, Ref #10 and Ref #11 together create the clean out door assembly. Three (3) different clean out door assemblies are used on GSI Network dryers: 1 1) 3 Column clean out door assembly (D51-0077). Ref #8a on the part # listing (See Page 16). 2 2) 4 Column clean out door assembly (D11-0032). Ref #8b on the part # listing (See Page 16). 13 3 3) 5 Column clean out door assembly (D01-0349). Ref #8c on the part # listing (See Page 16).
1. Bottom Module Clean Out Doors (Continued) 3a 14 1a 14 11 3a 2 4 14 5 Figure 1M Center Handle Mechanisms (This handle mechanism straddles the center cross channels.) Clean Out Doors Parts List (See Figures 1L and 1M) Ref # 16 Part # Description Qty 2414 2418 2420 2422 1 D01-0264 Pivot Rod 25.188" 2 2 2 2 2426 2 1a D31-0162 Pivot Rod 49.
1. Bottom Module Module Support Pads and Stiffener Attach Angles See Page 18 for column locations for the upper module base pads and stiffener attach angles.
1. Bottom Module Module Support Pads and Stiffener Attach Angles Parts List (See Figure 1N) Ref # Part # 1 D21-0003 1 D31-0004 Top Edge Angle 95-7/8" 1 D01-0168 Top Edge Angle 119-7/8" 2 D31-0003 Top Edge Angle Splice 3 D31-0004 Top Edge Angle 95-7/8" 3 D01-0168 Top Edge Angle 119-7/8" 4 D01-0872 5 6 7 8 Qty Description 2414 Top Edge Angle 71-7/8" 2418 2420 2 2422 2426 2 4 2 4 2 2 2 2 2 Stiffener Attach Angle 6 8 10 10 12 D61-0021 Body Tie-In Gusset L.H.
1. Bottom Module Front Ladder Assembly 4 1 5 5 2 3 6 7 Figure 1P Front Ladder Assembly Parts List Ref # Part # Description Qty 2414 2418 2420 2422 2426 1 1 1 1 1 7 1-3 D01-1220 Ladder Assembly Stack Dryer Front 1 D61-0096 Ladder Rung 12/Assembly 2 D61-0094 Ladder Side Rail - L.H. 1/Assembly 3 D61-0095 Ladder Side Rail - R.H.
1. Bottom Module Rear Ladder Assembly 1 4 4 2 3 Figure 1Q Rear Ladder Assembly Parts List 20 Description Qty Ref # Part # 1-3 D04-0388 Ladder Assembly 1 D61-0096 Ladder Rung 10/Assembly 2 D61-0092 Ladder Side Rail - L.H. 1/Assembly 3 D61-0093 Ladder Side Rail - R.H.
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1. Bottom Module Bottom Auger 1 2 2 3 2 4 Bottom auger (View From center of dryer to the forward end.) 5 7 6 Bottom auger (View from center of dryer to the rear end.
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1. Bottom Module Bottom Auger Drive (Continued) 21 22 19 20 Figure 1W Bottom Auger and Metering Roll Drive Guard Bottom Auger Drive Parts List (See Figures 1V and 1W) Ref # Part # Description Qty 2414 2418 2420 2422 2426 1 D01-1376 Bottom Front Angle Bracket 1 1 1 1 1 2 MHC00490 V-belt Bx82 2 2 2 2 2 1 1 3 2818-2 Sheave 2 Gr 3.35 D x 1-1/8" 3 D62-0003 Sheave 2 Gr 4.
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2. Top Module 1 6 7 3 6 5 7 6 2 6 4 7 6 7 6 Frame and Lower Basket Figure 2A Front View of the Frame Components NOTE: The parts pointed out on this page are listed on Page 32.
2. Top Module 1 6 8 10 9 5 2 6 4 7 9 6 7 8 6 Frame and Lower Basket (Continued) Figure 2B Rear Front View of the Frame and Lower Basket Components NOTE: The parts pointed out on this page are listed on Page 32.
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2. Top Module Inside (Plenum) Screens and Outside Screens 1 4 * 5 6 4 2 4a 7 3 8 10a 10b 9 *NOTE: Ref #4 is pointing to the top edge angle gusset. Two (2) types of gusset are there on the dryer. The photo above distinguishes the difference between the two.The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo). Ref #4a is used in two places only; 1) front right of dryer 2) rear left of dryer, all others are Ref #4.
2. Top Module Stiffener Attach Angles and Crane Brackets 1 1 2 3 See Page 18 for the locations of the stiffener attack angle.
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2. Top Module Rear End Panels, Rear Access Door, Front and Rear Ladders 7 10 1 8 2a 2b 11 9 4 10 Rear access door (outside) 12 7 3 13 14 8 12 5 15 6 13 Rear access door (inside) NOTE: The ladder assembly shown above is the same for the front and rear on upper modules.
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2. Top Module Top Auger with Wet Bin Assembly Parts List (See Figure 2I) Ref # 38 Part # Qty Description 2414 2418 2420 2422 2426 4 2 4 1 D01-1521 Wet Bin Side, 4' Side Galv. Perfed 4 1 D01-1522 Wet Bin Side, 6' Side Galv.
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2. Top Module Top Auger Drive (Continued) 7 8 9 10 11 Figure 2K Top Auger Motor and Motor Mount Top Auger Drive Parts List (See Figures 2J and 2K) Ref # Part # Qty Description 2414 2418 2420 2422 2426 1 D01-0453 Top Auger Beltguard Body 1 1 1 1 1 2 D52-0001 Sheave 2 Gr. 16" Gripbelt 1 1 1 1 1 3 D32-0019 Bushing Q1 - 1-1/2" Split Taper 1 1 1 1 1 4 D01-0464 V-belt Bx97 2 2 2 2 2 5 2818-2 Sheave 2 Gr 3.35 D x 1-1/8" Bore 1 1 5 D62-0003 Sheave 2 Gr 4.
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3. Fan/Heaters Air Mixer Assemblies 1 1a 2 Figure 3D Air Mixer Assemblies (36'' Air mixer shown in photo.
3. Fan/Heaters Flame Probe, Ignitor and Burner Assemblies 1 Ignitor 8 2 3 7 6 Flame probe 5 9 10 4 Ref #9 and Ref #10 are used in LP Fan/Heaters only.
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3. Fan/Heaters LP Pipe Train Assemblies (Continued) 23 24 25 2 1 10 1 4 2 3 2 7 8 5 6 23 9 17 22 19 17 13 2 21 11 12 20 18 16 12 14 15 40" LP pipe train assemblies 28 29 26 28 27 40" and 42" with 25 HP and larger motors vaporizer coil connection and adjustment brackets.
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3. Fan/Heaters Fan/Heater Orifices Figure 3N Liquid Propane Orifices Parts List Part # Fan/Heater Orifice Size THF-3241 28" 12 HP 0.25" THF-3242 36" 12 HP 0.2813" CD-0150 36" 15 HP 0.3281" THF-3245 40" 25 HP 0.3594" Natural Gas Orifices Parts List 56 Part # Fan/Heater Orifice Size THF-3140 28" 12 HP 0.375" THF-3243 36" 12 HP 0.4063" THF-3244 36" 15 HP 0.5" THF-3236 40" 25 HP 0.
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4. Electrical (Bottom Module) Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit 4 6 5 5 8 4 7 6 1 3 2 1 Lower junction box (left) Lower junction box (right) Conduit to meter roll speed sensor and rear discharge switch. (See photos below and on Page 66.) Conduit to meter roll motor. (See photo below.) 1 9 Meter roll motor conduit connection 4 5 Rear discharge switch conduit at rear left gusset where 1/2" EMT conduit terminates.
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5. Electrical (Top Module) Lower Junction Boxes with Grain High Limit Thermostats Air switch assemblies (See Page 67.)) Lower junction box (left), with grain High-Limit. Lower junction box (right), with grain High-Limit. 3 Lower junction boxes and air switch 3a 1 3 3a 4 5 5 2 Lower junction box (left), with grain High-Limit 2 4 1 3a Lower junction box (right), with grain High-Limit Grain temperature thermistor.
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6. Control Boxes Control Box Switch Panel 1 13 3 14 4 5 11 6 12 7 13 8 9 2 10 Figure 6B Vision Control Panel (Front) Control Box Switch Panel Parts List Ref # 74 Part # Description 1 111-1001-2 Hinge 1-1/6" x 19 Ga.
6. Control Boxes Lower Control Box Back Panel 9 13 14 1 4 5 6 7 10 8 11 Emergency stop switch (outside) 5 2 12 3 15 10 Emergency stop switch (inside) Figure 6C Lower Control Box Back Panel Parts List Ref # Part # 1 D01-0486 2 3 Description Circuit Lower Control Box Back Panel Misc. D03-0742-C Vision Control 12 VDC Power Supply Control D03-0754-C Touch Control 5 VDC Power Supply Control 4 D03-0013 Din Rail, Terminal Block Mounting Misc.
6. Control Boxes Control Box Switch Panel (Rear) A more detailed parts breakdown of the display and computer is shown on Page 77. 1 9 10 2 6 3 4 1a 5 Vision control panel (rear) 7 7 8 8 7 Detailed view of a 2 position switch Detailed view of a single position switch Figure 6D Control Box Switch Panel (Rear) Parts List Ref # 76 Part # Description Circuit 1 TF-1519 Latch, Southco Slotted Misc. 2 401-5794-4 Switch Mounting Plate 4F Misc.
6. Control Boxes Vision Control Computer and Touch Display Assembly 1 2 3 6 4 7 5 Vision control computer (cover removed) 8 9 Vision control computer cover Figure 6E Vision Control Computer and Touch Display Assembly Parts List Ref # Part # Description Circuit 1 D03-0743 Touch Display 10.4" Display 2 D01-1987 Mounting Bracket Display Misc. 3 D01-1969 Mounting Bracket D03-0723 Board Misc.
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6. Control Boxes Upper Control Box Panel (Continued) 2414 Upper Control Box Parts List (See Figure 6F) 2414 Part # Ref # Description 220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0478 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 4 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
6. Control Boxes Upper Control Box Panel (Continued) 2418 Upper Control Box Parts List (See Figure 6F) 2418 Part # Ref # Description 208V 3 PH 80 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 4 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux.
6. Control Boxes Upper Control Box Panel (Continued) 2420 Upper Control Box Parts List (See Figure 6F) 2420 Part # Ref # Description 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
6. Control Boxes Upper Control Box Panel (Continued) 2422 Upper Control Box Parts List (See Figure 6F) 2422 Part # Ref # Description 208V 3 PH 82 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
6. Control Boxes Upper Control Box Panel (Continued) 2426 Upper Control Box Parts List (See Figure 6F) 2426 Part # Ref # Description 208V 3 PH 220V 3 PH 440V 3 PH Circuit 575V 3 PH 1 D01-2087 D01-2087 D01-2087 D01-2087 Power Box Upper Back Panel N/A 2 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 3 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load 4 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux.
NOTES 84 PNEG-1471 Vision Series Model 2400 Portable Dryer
7. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
