Tower Dryer Ladder Installation Instructions Installation Manual PNEG-1754 Date: 02-03-11 PNEG-1754
PNEG-1754 Tower Dryer Ladder Installation Instructions
Table of Contents Contents Chapter 1 Installation ............................................................................................................................................4 Roof Assembly ...................................................................................................................................... 4 Roof Hatch Platform Assembly ............................................................................................................. 5 Ladder Assembly ...........
1. Installation Roof Assembly 1. Assemble the roof assembly as shown. Assembly the peak walk around assembly in such a way that its entrance will be aligned with the roof section, left of the manhole cover section on the roof. (See Figure 1A.) NOTE: All Illustrations are for a 12' diameter dryer, but the same procedure is applicable for other dryer dimensions.
1. Installation Roof Hatch Platform Assembly 1. Assemble the roof hatch platform (GT4-1051-XXA), as shown in Figure 1B, in such a way that one section of the roof hatch platform will be aligned with the peak walk around entrance and the other section will be aligned with the manhole cover section of the roof. Make sure the catwalk upper clips (GT1-0162) are assembled on the fourth hole from the top on the vertical channel, as shown in Figures 1C and 1D on Page 6.
1.
1.
1. Installation Ladder Assembly 1. For the ladder assembly (Figure 1F), first assemble the ladder starting brackets (LDR-4346 and LDR-4347) at the roof band. Assemble the right hand ladder starting bracket (LDR-4347) at the first set of holes on the left from where two (2) roof bands overlap as shown in Figure 1F. Assemble the left hand ladder starting bracket (LDR-4346) at the set of holes, which are about 17" left of the first set of holes as shown in Figure 1F.
1.
1. Installation Ladder Assembly (Continued) 2. Assemble the ladder using ladder stiffeners (GT1-0156L-XX and GT1-0156R-XX) as shown in Figure 1I on Page 11. Make sure the ladder will extend up by 6' from catwalk floor. Use brackets (GT1-1531-XX and GT1-1532-XX) to attach the ladder to the catwalk as shown in Figure 1I on Page 11. Use one set of ladder brackets (LDR-4314) to attach the ladder to the dryer wall, where perforated sheets overlap as shown in Figure 1I on Page 11.
1.
1.
1.
1.
1.
1.
1.
1. Installation Ladder Assembly (Continued) 3. Assemble one set of ladder standoffs (LDR-4314) per each overlap near the base as shown in Figure 1Q on Page 19. Assemble two (2) hopper ladder supports (LSCHT-1003) between the legs, to support the ladder as shown in Figure 1Q on Page 19. Assemble the ladder with hopper supports (LSCHT-1003) using two (2) ladder standoff (LDR-4314) brackets.
1.
NOTES 20 PNEG-1754 Tower Dryer Ladder Installation Instructions
2. Parts List 1. 12' Outside Catwalk Package (GT4-1039-12A) - (See Pages 22-25.) 2. 18' Outside Catwalk Package (GT4-1039-18A) - (See Pages 27-30.) 3. 24' Outside Catwalk Package (GT4-1039-24A) - (See Pages 32-35.) 4. 30' Outside Catwalk Package (GT4-1039-30A) - (See Pages 37-40.) 5. 12' Offset Platform Package (GT4-1047-12A) - (See Pages 42-44.) 6. 18' Offset Platform Package (GT4-1047-18A) - (See Pages 46-48.) 7. 24' Offset Platform Package (GT4-1047-24A) - (See Pages 50-52.) 8.
2. Parts List 12' Outside Catwalk Package (GT4-1039-12A) See detail B on Page 24. NOTE: For further details, refer Pages 23, 24 and 25.
2.
2.
2.
2. Parts List 12' Outside Catwalk Package (GT4-1039-12A) Parts List Ref # 26 Part # Description Qty 1 GT4-1303 Catwalk Floor Support 8 2 GT4-1302-12A Outside Catwalk Inner Plank Assembly - 12' 7 3 GT1-0459 Plank, Outside Catwalk - 12' - 77.
2. Parts List 18' Outside Catwalk Package (GT4-1039-18A) See detail B on Page 29. NOTE: For further details, refer Pages 28, 29 and 30.
2.
2.
2.
2. Parts List 18' Outside Catwalk Package (GT4-1039-18A) Parts List Ref # Part # Description Qty 1 GT4-1303 Catwalk Floor Support 12 2 GT4-1301-18A Outside Catwalk Outer Toe Plank 11 3 GT4-1302-18A 18' Diameter Outside Catwalk Toe Plank 11 4 GT1-0435-A Plank, Outside Catwalk - 18' - 70.
2. Parts List 24' Outside Catwalk Package (GT4-1039-24A) See detail B on Page 34. NOTE: For further details, refer Pages 33, 34 and 35.
2.
2.
2.
2. Parts List 24' Outside Catwalk Package (GT4-1039-24A) Parts List Ref # 36 Part # Description Qty 1 GT4-1303 Catwalk Floor Support 16 2 GT4-1302-24A Outside Catwalk Inner Plank Assembly - 24' 15 3 GT4-1301-24A Outside Catwalk Outer Plank Assembly - 24' 15 4 GT1-0559-A Plank, Outside Catwalk - 24' - 67.
2. Parts List 30' Outside Catwalk Package (GT4-1039-30A) See detail B on Page 39. NOTE: For further details, refer Pages 38, 39 and 40.
2.
2.
2.
2. Parts List 30' Outside Catwalk Package (GT4-1039-30A) Parts List Ref # Part # Description Qty 1 GT4-1303 Catwalk Floor Support 20 2 GT4-1302-30A Outside Catwalk Inner Plank Assembly - 30' 19 3 GT1-0728-A Outside Catwalk Plank - 30' - 65.
2. Parts List 12' Offset Platform Package (GT4-1047-12A) See detail A on Page 44. NOTE: For further details, refer Pages 43 and 44.
2.
2.
2. Parts List 12' Offset Platform Package (GT4-1047-12A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-12A Outside Catwalk Inner Plank Assembly - 12' 2 4 GT4-1301-12A Outside Catwalk Outer Plank Assembly - 12' 2 5 GT1-0459 Plank, Outside Catwalk - 12' - 77.
2. Parts List 18' Offset Platform Package (GT4-1047-18A) See detail A on Page 48. NOTE: For further details, refer Pages 47 and 48.
2.
2.
2. Parts List 18' Offset Platform Package (GT4-1047-18A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-18A 18' Diameter Outside Catwalk Toe Plank 2 4 GT4-1301-18A Outside Catwalk Outer Toe Plank 2 5 GT1-0435-A Plank, Outside Catwalk - 18' - 70.
2. Parts List 24' Offset Platform Package (GT4-1047-24A) See detail A on Page 52. NOTE: For further details, refer Pages 51 and 52.
2.
2.
2. Parts List 24' Offset Platform Package (GT4-1047-24A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-24A Outside Catwalk Inner Plank Assembly - 24' 2 4 GT4-1301-24A Outside Catwalk Outer Plank Assembly - 24' 2 5 GT1-0559-A Plank, Outside Catwalk - 24' - 67.
2. Parts List 30' Offset Platform Package (GT4-1047-30A) See detail A on Page 56. NOTE: For further details, refer Pages 55 and 56.
2.
2.
2. Parts List 30' Offset Platform Package (GT4-1047-30A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-30A Outside Catwalk Inner Plank Assembly - 30' 2 4 GT4-1301-30A Outside Catwalk Outer Plank Assembly - 30' 2 5 GT1-0728-A Outside Catwalk Plank - 30' - 65.
2. Parts List 12' Roof Hatch Platform (GT4-1051-12A) See detail A on Page 60. NOTE: For further details, refer Pages 59 and 60.
2.
2.
2. Parts List 12' Roof Hatch Platform (GT4-1051-12A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-12A Outside Catwalk Inner Plank Assembly - 12' 2 4 GT4-1301-12A Outside Catwalk Outer Plank Assembly - 12' 2 5 GT1-0459 Plank, Outside Catwalk - 12' - 77.
2. Parts List 18' Roof Hatch Platform (GT4-1051-18A) See detail A on Page 64. NOTE: For further details, refer Pages 63 and 64.
2.
2.
2. Parts List 18' Roof Hatch Platform (GT4-1051-18A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-18A 18' Diameter Outside Catwalk Toe Plank 2 4 GT4-1301-18A Outside Catwalk Outer Toe Plank 2 5 GT1-0435-A Plank, Outside Catwalk - 18' - 70.
2. Parts List 24' Roof Hatch Platform (GT4-1051-24A) See detail A on Page 68. NOTE: For further details, refer Pages 67 and 68.
2.
2.
2. Parts List 24' Roof Hatch Platform (GT4-1051-24A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-24A Outside Catwalk Inner Plank Assembly - 24' 2 4 GT4-1301-24A Outside Catwalk Outer Plank Assembly - 24' 2 5 GT1-0559-A Plank, Outside Catwalk - 24' - 67.
2. Parts List 30' Roof Hatch Platform (GT4-1051-30A) See detail A on Page 72. NOTE: For further details, refer Pages 71 and 72.
2.
2.
2. Parts List 30' Roof Hatch Platform (GT4-1051-30A) Parts List Ref # Part # Description Qty 1 GT1-0162 Catwalk Support Clip 6 2 GT4-1303 Catwalk Floor Support 3 3 GT4-1302-30A Outside Catwalk Inner Plank Assembly - 30' 2 4 GT4-1301-30A Outside Catwalk Outer Plank Assembly - 30' 2 5 GT1-0728-A Outside Catwalk Plank - 30' - 65.
2.
2.
2.
2.
NOTES 78 PNEG-1754 Tower Dryer Ladder Installation Instructions
3. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.