Top Dry Air Box Assembly Manual PNEG-1890 Date: 07-10-12 PNEG-1890
All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Table of Contents Contents Chapter 1 Top Dry Air Box Assembly.........................................................................................................5 Assemble Air Box Covers.............................................................................................................6 Assemble Vent to Angle Plate.......................................................................................................7 Attach Vent Assembly to Side Plate ........................................
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1 Top Dry Air Box Assembly Topics Covered in this Chapter ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ Assemble Air Box Covers Assemble Vent to Angle Plate Attach Vent Assembly to Side Plate Attach Side Plate Assembly to Support Frame Assemble Top Spout to Support Frame Install Inner Spout Assemble Door Frame Install Sliding Access Door NOTICE Use a silicone based caulk along all connecting surfaces throughout the assembly to assure a water tight fit.
Chapter 1 Top Dry Air Box Assembly Assemble Air Box Covers The air box covers consist of the air box right and left covers and the air box cover angle plate. This assembly will be the base for the vent assembly. 1. Apply caulk (F) along the bolt holes in both the right side panel (B) and the left side panel (C). 2. Install the right side panel (B) and the left side panel (C) to the angle plate (A) using bolts (D) and nuts (E).
Chapter 1 Top Dry Air Box Assembly Assemble Vent to Angle Plate Assembling the vents to the angle plates before attaching the angle plates to the side plates will allow easier access to hardware during installation. 1. Apply caulk around angle plate opening next to bolt holes (C). 2. Align holes in vent flange (A) with holes in angle plate (B). 3. Attach vent to angle plate using bolt (D) and nut (E).
Chapter 1 Top Dry Air Box Assembly Attach Vent Assembly to Side Plate Attaching the vent assemblies to the side plates first will allow for easier access to hardware during installation. 1. Apply caulk (C) along the perimeter of the bolt holes in the side plate (B). 2. Align holes in vent assembly (A) with those in the side plate (B). 3. Fasten vent assembly (A) to side plate (B) using screws (D) and nuts (E).
Chapter 1 Top Dry Air Box Assembly Attach Side Plate Assembly to Support Frame The side plate assemblies will cover three sides of the air box support frame. The remaining side will house the access door. 1. Apply caulk (C) along the perimeter of the bolt holes on the support frame (B). 2. Align holes in side plate assembly (A) with those on the support frame (B). 3. Fasten side plate assembly (A) to support Frame (B) using screws (D).
Chapter 1 Top Dry Air Box Assembly Assemble Top Spout to Support Frame The top spout is fastened to the top of the air box using three bolts through threaded plates located on the inside of the box. 1. Align holes in bottom of top spout (A) with holes in rubber gasket (C) and support frame top (D). 2. Fasten together using only three bolts (B). Do not install the bolt located on the door side.
Chapter 1 Top Dry Air Box Assembly Install Inner Spout The inner spout slides onto the support plates located inside the air box under the top spout and is fastened in place with a keeper bolt. 1. Slide flanges of inner spout (A) onto spout support plates (D). 2. Fasten in place with keeper bolt (C).
Chapter 1 Top Dry Air Box Assembly Assemble Door Frame The air box sliding door frame is made of three plates. One side of the middle plate is removed to allow the door to slide between the two outer plates. 1. Apply caulk along the perimeter of the bolt holes in the support frame (D). 2. Align holes in outer and inner door plates (A and C) with holes in support frame. 3. Attach together using bolts (B).
Chapter 1 Top Dry Air Box Assembly Install Sliding Access Door The top dry air box sliding door allows access to the inside of the air box to easily remove the inner tube. 1. Slide access door (A) into opening on side of door frame. 2. Attach handles (B) to door using bolts (C) and nuts (D). 3. Install latch bracket (E) to air box side panel next to handle. 4. Install the latch (F) to the latch bracket (E).
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GSI Group, LLC Limited Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St.. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.
