Manual

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PNEG-361

Heat Reclaimer for Single

Module Dryers

Assembly Manual

PNEG-361

Date: 12-19-12

Summary of content (46 pages)

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Heat Reclaimer for Single Module Dryers Assembly Manual PNEG-361 Date: 12-19-12 PNEG-361
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PNEG-361 Heat Reclaimer for Single Module Dryers
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Table of Contents Contents Chapter 1 Safety ..................................................................................................................................................... 4 Safety Guidelines .................................................................................................................................. 4 General Safety Statement .....................................................................................................................
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1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections.
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1. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards, and precautions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel.
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1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
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1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Tie long hair up and back. Gloves Wear safety glasses at all times to protect eyes from debris.
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2. Assembly Instructions General Notes The Heat Reclaimer package has been designed to reduce the amount of heat loss to the atmosphere and to recycle this heat in order to help reduce fuel consumption. Hardware Notes All Heat Reclaimer components should be bolted together using 5/16"-18 x 3/4" ZN grade 5 flange bolts (S-6606) and 5/16"-18 YDP grade 2 flange nuts (S-3611) in the Heat Reclaimer hardware package.
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Inlet Box Assembly Instructions PNEG-361 Heat Reclaimer for Single Module Dryers 9
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2. Assembly Instructions Inlet Box Assembly Instructions 1. Assemble inlet box support channel (D01-0694) with panel and fan support base. (See Figure 2A.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 2. Assemble inlet box top support angle (D51-0139) with inlet box support channel (D01-0694). (See Figure 2B.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 3. Assemble combination of inlet box back panels (D51-0225) with inlet box support channel (D01-0694). (See Figure 2C.) Assemble inlet box flashing plate (D01-0698) with inlet box back panels (D51-0225).
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 4. Assemble combination of inlet box bottom cover (D01-2811) and inlet box bottom panel (D51-0137) with inlet box back panels (D51-0225). (See Figure 2D.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 5. Assemble access door angles (D51-0159) with inlet box bottom panel (D51-0137). (See Figure 2E.) Assemble combination of access door (D51-0160) and peak cap handle (PR-331) with access door angles (D51-0159). Assemble combination of clamp bracket (D01-0862) and clamp (D01-0652) with inlet box bottom panel (D51-0137).
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 6. Assemble combination of R.H. and L.H. inlet box front panel (D51-0144 and D51-0230) with inlet box bottom panel (D51-0137). (See Figure 2F.) Assemble two (2) front panel angles (D51-0161) with R.H. and L.H. inlet box front panel (D51-0144 and D51-0230). Assemble front support angle (D51-0153) with inlet box bottom panel (D51-0137).
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 7. Assemble inlet box top panel (D51-0163) with both inlet box front and back panels. (See Figure 2G.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 8. Assemble R.H. inlet box panel (D01-0883) with R.H. inlet box front panel (D51-0144). Assemble L.H. inlet box panel (D01-0882) with L.H. inlet box front panel (D51-0230). (See Figure 2H.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 9. Assemble R.H. inlet box panel (D01-0883) with L.H. inlet box front panel (D51-0230). Assemble L.H. inlet box panel (D01-0882) with R.H. inlet box front panel (D51-0144). (See Figure 2I.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 10. Front surface brace (D51-0154), top hole assemble with front support angle (D51-0153) and bottom hole assemble with fan support base. (See Figure 2J.
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2. Assembly Instructions Inlet Box Assembly Instructions (Continued) 11. Front surface brace (D01-2827), top hole assemble with front support angle (D51-0153) and bottom hole assemble with fan support base. (See Figure 2K.) NOTE: Inlet box bottom panel cover (D01-2811) is not used.
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Column Assembly Instructions PNEG-361 Heat Reclaimer for Single Module Dryers 21
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2. Assembly Instructions Column Assembly Instructions 1. Assemble combination of L.H. bottom rear end panel (D51-0172) and column panel bracket (D51-0171) with column end panel L.H. rear grain dryers (D01-2477). (See Figure 2L.) Assemble combination of R.H. bottom rear end panel (D51-0117) and column panel bracket (D51-0171) with column end panel R.H. rear grain dryers (D01-2476).
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2. Assembly Instructions Column Assembly Instructions (Continued) 2. Assemble lower inner panel (D61-0248) and with L.H. bottom rear end panel (D51-0172). Assemble lower inner panel (D61-0248) and with R.H. bottom rear end panel (D51-0117). (See Figure 2M.
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2. Assembly Instructions Column Assembly Instructions (Continued) 3. Assemble column panel (D51-0118) with R.H. bottom rear end panel (D51-0117). Assemble column panel (D51-0118) with L.H. bottom rear end panel (D51-0112). (See Figure 2N.
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2. Assembly Instructions Column Assembly Instructions (Continued) 4. Assemble combination of horizontal support angle (D51-0126) and column panel brace (D51-0127) with between the columns panels (D51-0118). (See Figure 2O.
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NOTES 26 PNEG-361 Heat Reclaimer for Single Module Dryers
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Transition Duct Assembly Instructions PNEG-361 Heat Reclaimer for Single Module Dryers 27
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2. Assembly Instructions Transition Duct Assembly Instructions 1. Once all column panels are assembled, assemble transition rear end panel (D51-0189) with column panel (D51-0118). (See Figure 2P.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 2. Assemble transition vent panels (D51-0187) with transition rear end panel (D51-0189). (See Figure 2Q.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 3. Assemble R.H. small transition panel (D51-0183) and R.H. large upper transition panel (D51-0180) with transition vent panel (D51-0187). Assemble L.H. small transition panel (D51-0182) and L.H. large upper transition panel (D51-0181) with transition vent panel (D51-0187). (See Figure 2R.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 4. Assemble transition roof panel (D51-0184) with both R.H. small transition panel (D51-0183) and R.H. large upper transition panel (D51-0180). (See Figure 2S.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 5. Assemble R.H. small outer transition panel (D51-0202) and R.H. large outer transition panel (D51-0200) with transition roof panel (D51-0184). Assemble L.H. small outer transition panel (D51-0201) and L.H. large outer transition panel (D51-0199) with transition roof panel (D51-0184). (See Figure 2T.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 6. Assemble L.H. front end transition panel (D51-0188) with R.H. large outer transition panel (D51-0200). Assemble R.H. front end transition panel (D51-0190) with L.H. large outer transition panel (D51-0199). (See Figure 2U.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 7. Assemble combination of transition duct (D51-0211) and side duct panel (D51-0212) with R.H. large upper transition panel (D51-0180). Assemble combination of transition duct (D51-0210) and side duct panel (D51-0212) with L.H. large upper transition panel (D51-0181). (See Figure 2V.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 8. Assemble side duct bottom (D51-0214) with both transition duct (D51-0211) and side duct panel (D51-0212). Assemble side duct bottom (D51-0214) with both transition duct (D51-0210) and side duct panel (D51-0212). (See Figure 2W.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 9. Assemble combination of transition duct (D51-0210) and side duct panel (D51-0212) with side duct bottom (D51-0214). Assemble combination of transition duct (D51-0211) and side duct panel (D51-0212) with side duct bottom (D51-0214). (See Figure 2X.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 10. Assemble side duct top (D51-0213) with transition roof panel (D51-0184). (See Figure 2Y.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 11. Assemble combination of side duct back corner (D51-0216) and side duct panel (D51-0212) with side duct panel (D51-0212). (See Figure 2Z.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 12. Assemble L.H. side duct corner bottom (D51-0217) with L.H. inlet box panel (D51-0882). Assemble R.H. side duct corner bottom (D51-0218) with R.H. inlet box panel (D51-0883). Assemble access door angles (D51-0159) with L.H. side duct corner bottom (D51-0217). Assemble combination of access door (D51-0160) and peak cap handle (PR-331) with access door angles (D51-0159).
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 13. Assemble side duct panel (D51-0212) with L.H. side duct corner bottom (D51-0217). Assemble side duct panel (D51-0212) with R.H. side duct corner bottom (D51-0218). (See Figure 2AB.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 14. Assemble combination of side duct front corner (D51-0215) and side duct panel (D51-0212) with R.H. inlet box panel (D01-0883). Assemble combination of side duct front corner (D51-0215) and side duct panel (D51-0212) with L.H. inlet box panel (D01-0882). (See Figure 2AC.
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2. Assembly Instructions Transition Duct Assembly Instructions (Continued) 15. Assemble R.H. side duct corner top (D51-0220) with R.H. inlet box panel (D01-0883). Assemble L.H. side duct corner top (D51-0219) with L.H. inlet box panel (D01-0882). (See Figure 2AD.
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Air Access Door Assembly Instructions PNEG-361 Heat Reclaimer for Single Module Dryers 43
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2. Assembly Instructions Air Access Door Assembly Instructions 1. Mount the operator’s door hinges (D31-0296 and D31-0297) to the square rear access door using the nuts and bolts. Mount the door to the hinge bracket using the 5/16" bolts and nuts. (See Figure 2AE.
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3. Warranty GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
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This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.