Deluxe Centrifugal Heater Deluxe Downwind Centrifugal Heater Installation And Operating Instructions MODEL # CH - __ __ - __ __ - D (HIGH) MODEL # CL - __ __ - __ __ - D (LOW) Owner's Manual MANUAL # PNEG-588 1
CHECK LIST Deluxe Centrifugal Heater _____ 1. All wire connections _____ 2. Spark plug gap - .125 _____ 3. Pipetrain tightness and gas leaks _____ 4. Flame sensor tight _____ 5. Fuse in place, extra fuse provided _____ 6. Flame out light _____ 7. Indicator light _____ 8. Pressure gauge _____ 9. Regulator adjusted _____ 10. Shut off valve operates correctly _____ 11. Vapor high limit _____ 12. Unit cycles ON to OFF _____ 13. Heat rise even across transition _____ 14.
Deluxe Centrifugal Heater TABLE OF CONTENTS Roof Damage Warning and Disclaimer.............................................................................4 Safety Alert Decals.......................................................................................................5 Centrifugal Heater Installation......................................................................................6 Fuel Connection...............................................................................................
SAFETY Deluxe Centrifugal Heater Roof Damage Warning And Disclaimer GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. GSI DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES.
Deluxe Centrifugal Heater SAFETY ALERT DECALS The GSI Group Inc. recommends contacting your local power company, and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit. Safety decals should be read and understood by all people in the grain handling area. The bottom right decal should be present on the inside bin door cover of the two ring door, 24" porthole door cover and the roof manway cover.
INSTALLATION Deluxe Centrifugal Heater Fuel Connection Important! Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the National L. P. Association. Be sure fuel supply system complies with all local codes for L. P. gas installations. Liquid Propane Models 1. LP models are designed to run on liquid pro pane, with liquid draw from the propane tank.
INSTALLATION Deluxe Centrifugal Heater Electrical Installation (230v Fans) 1. Connect power cord to fan control box. IMPORTANT! HEATER MUST BE INTERLOCKED WITH FAN FOR SAFE OPERATION. 2. Make field connections of wires in fan box as shown in Figure 1. 3. Connect deluxe thermostat control ( optional) in heater box as shown in Figure 1. IMPORTANT! THERMOSTAT MUST BE INSTALLED FOR SAFE OPERATION. Figure 1: 230 volt fan control box.
INSTALLATION Deluxe Centrifugal Heater Electrical Installation (460v Fans) 1. Connect power cord to fan control box. LOCKED WITH FAN FOR SAFE OPERATION. 2. Make field connections of wires in fan box as shown in Figure 2. 110V power supply or .5KVA 460V to 110V transformer must be used to supply power for heater. IMPORTANT! HEATER MUST BE INTER- 3. Connect deluxe thermostat control (optional) as shown in Figure 2. IMPORTANT! THERMOSTAT MUST BE INSTALLED FOR SAFE OPERATION.
INSTALLATION Deluxe Centrifugal Heater Plenum Thermostat Mounting The plenum thermostat is the 4 x 4 white box with knob that is preconnected to heater when heater is ordered with thermostat. 1. 24" to the right side of the transition, drill one 3/8" hole (high temp) or 1 1/2" hole (low temp) in the center of the plenum in a valley (4.00" corrugation) or hill (2.66" corrugation) on bin sidewall. 2. Insert the probe through the hole. 3.
BIN CONFIGURATION Deluxe Centrifugal Heater IMPORTANT! When mounting (2) heaters on a bin it is imperative that they be situated as in above drawing. Plenum thermostat must be to the right of master heater and master heater must be to the right of slave heater.
SECOND HEATER INSTALLATION Deluxe Centrifugal Heater For Units Using HF-7318 Control Board 2 Deluxe heaters may be connected to one grain drying system and wired so they cycle together. One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the master. The other heater (without the thermostat) will be referred to as the slave. Installation For Standard Units 1. Install relay base (TD-100283) in master heater control box. 2.
INSTALLATION Deluxe Centrifugal Heater Centrifugal Heater Specifications Hi-Temp Model Lo-Temp Model All models BTU rating Weight 4000000 145 500000 135 Liquid models Maximum fuel flow (GPH) Orifice size Minimum operating pressure Maximum operating pressure Minimum line size 43 .25 3 30 3/8" N/A N/A N/A N/A N/A Vapor models Maximum fuel flow (CFH) Orifice size Minimum operating pressure Maximum operating pressure Minimum line size 1590 .25 2 30 1" 210 .
Deluxe Centrifugal Heater OPERATING PROCEDURE Standard Heater Operation 1. Thermostat must be wired into heater control box for heater to operate. 3. Start fan. This will supply power to heater. 4. Turn thermostat dial to its highest setting. 2. Open all manual shut-off valves to heater unit. 5. Turn toggle switch on. 3. Start fan. This will supply power to heater. 4. Turn thermostat dial to its highest setting. 5. Turn toggle switch on. 6. Heater should now be lit.
OPERATING PROCEDURE Deluxe Centrifugal Heater Modulating Valve Operation 1. The modulating valve regulates gas flow through the heater based on sensing unit in the plenum, and maintains a constant drying air temperature. 2. The sensing bulb of the modulating valve should be mounted through the bin wall with the side reading "top" up. The bulb reacts to temperature. It changes the amount of gas (increase or decrease), burning warmer or cooler depending on the position of the valve SET POINT.
OPERATING PROCEDURE Deluxe Centrifugal Heater Btu's Per Gauge Pressure (Psi) Propane Models (Approximate) High Temperature Operating Pressure (PSI) All Models 2 4 6 8 1064880 1502800 1842610 2129770 10 14 18 2383430 2811780 3180300 22 26 30 3510530 3828320 4123130 Low Temperature Operating Pressure (PSI) All Models 2 4 6 8 10 12 14 203405 287160 351770 409200 457060 497740 555180 Gauge Pressure (Psi) Required To Maintain Temperature (Approximate) (High Temp Units Only)
OPERATING PROCEDURE Deluxe Centrifugal Heater Btu's Per Gauge Pressure (Psi) Natural Gas Models (Approximate) High Temperature Operating Pressure (PSI) All Models 2 4 6 8 10 12 14 1590000 2375000 2749000 3180000 3555000 3886000 4195000 Low Temperature Operating Pressure (PSI) All Models 1 2 3 4 5 6 7 195000 276000 338000 390000 436000 478000 500000 Gauge Pressure (Psi) Required To Maintain Temperature (Approximate) (High Temp Units Only) Fan Model 10HP 15HP 20HP 25HP 30
Deluxe Centrifugal Heater OPERATING PROCEDURE Adjusting The Vaporizor 1. Vaporizer should be adjusted so the vapor pipe train runs warm to the touch (100°-120°F). 2. Loosen 5/16" bolts on adjustment bracket. 3. Raise vaporizer if running too hot, lower if too cold. 4. Move vaporizer only 1" at a time and allow a few minutes for temperature to equalize. 5. Tighten 5/16" bolts and watch heater run for several minutes to verify adjustment. Adjusting the vaporizer coil on a liquid propane model.
WIRING DIAGRAM 18 Deluxe Centrifugal Heater
HEATER PARTS Deluxe Centrifugal Heater 10-15 Dw High Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 NS NS HF-7076 HF-7288 HF-7380 HF-7379 HF-7287 HF-7063 CD-0238 HF-7201 HF-7204 HF-7101 CD-0187 *THH-4179 HF-7290 HH-7035 HF-7083 HF-7034 HF-7027 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7020 HF-7297 HF-7032 HF-7023 HF-7261 HF-7263 10-15 HP Housing Assembly Access Side Cover Plastic View Window Access Panel Cover Plate Access Panel Holders 10-15 Diverter Plate Igni
HEATER PARTS Deluxe Centrifugal Heater 10-15 Dw Low Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 NS NS 20 HF-7076 HF-7288 HF-7380 HF-7379 HF-7287 HF-7063 CD-0238 HF-7201 HF-7204 HF-7101 CD-0187 *THH-4179 HF-7290 HF-7072 HF-7071 HF-7070 HF-7035 HF-7036 HF-7069 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7297 HF-7032 HF-7261 HF-7263 10-15 HP Housing Assembly Access Side Cover Plastic View Window Access Panel Cover Plate Access Panel Holders 10-15 Diverter Plate I
HEATER PARTS Deluxe Centrifugal Heater 20-30 Dw High Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 NS NS HF-7077 HF-7288 HF-7380 HF-7379 HF-7287 HF-7064 CD-0238 HF-7201 HF-7204 HF-7102 CD-0187 *THH-4179 HF-7300 HH-7035 HF-7083 HF-7034 HF-7027 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7020 HF-7297 HF-7032 HF-7023 HF-7261 HF-7263 20-30 HP Housing Assembly Access Side Cover Plastic View Window Access Panel Cover Plate Access Panel Holders 20-30 Diverter Plate Igni
HEATER PARTS Deluxe Centrifugal Heater 20-30 Dw Low Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 NS NS 22 HF-7077 HF-7288 HH-2020 HF-6914 HF-7287 HF-7064 CD-0238 HF-7201 HF-7204 HF-7102 CD-0187 *THH-4179 HF-7300 HF-7072 HF-7071 HF-7070 HF-7035 HF-7036 HF-7069 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7297 HF-7032 HF-7261 HF-7263 20-30 HP Housing Assembly Access Side Cover Plastic View Window Access Cover Plate Access Panel Holders 20-30 Diverter Plate Ignitor
HEATER PARTS Deluxe Centrifugal Heater 40hp Dw High Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 NS NS HF-7472 HF-7288 HF-7380 HF-7379 HF-7287 HF-7140 CD-0238 HF-7201 HF-7204 HF-7102 CD-0187 *THH-4179 HF-7304 HH-7035 HF-7083 HF-7034 HF-7027 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7020 HF-7297 HF-7032 HF-7023 HF-7261 HF-7263 40 HP Housing Assembly Access Side Cover Plastic View Window Access Panel Cover Plate Access Panel Holders 40 HP Diverter Plate Ignitor
HEATER PARTS Deluxe Centrifugal Heater 40hp Dw Low Temp Heater Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 NS NS 24 HF-7472 HF-7288 HH-2020 HF-6914 HF-7287 HF-7140 CD-0238 HF-7201 HF-7204 HF-7102 CD-0187 *THH-4179 HF-7304 HF-7072 HF-7071 HF-7070 HF-7035 HF-7036 HF-7069 THH-4071 HH-3854 HH-3670 S-7259 HF-7079 HF-7297 HF-7032 HF-7261 HF-7263 40 HP Housing Assembly Access Side Cover Plastic View Window Access Cover Plate Access Panel Holders 40 Diverter Plate Ignitor (2 Req
HEATER PARTS Deluxe Centrifugal Heater Dw Gas Heater Control Box Parts Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number HF-7315 HH-7015 HF-7318 HH-1487 HH-1092 F-942 HH-1442 TFH-2021 DC-1166 HF-7455 FH-1310 HF-7439 HF-7454 HF-7414 Description Control Box Housing Snap trak Circuit Board Assembly Igniton Transformer High Limit Switch 180 Degree Control Box Lid Toggle Switch Red Light (110V) Decal Deluxe Heater Front Panel High Limit Switch Box Bottom Cord Connector High Limit Switch 250 Degree High Limit
HEATER PARTS Deluxe Centrifugal Heater Dw Propane Vapor Pipetrain Parts 1 2 3 4 5 6 7 8 9 26 TFC-0023 HH-3670 TFC-0032 HH-2029 S-3853 HH-2984 HH-2653 HH-1251 HH-2028 1/2" 0-30 PSI Regulator (Deluxe, Sr 2000) 1/2" x 2 1/2" Nipple 1/2" Solenoid (Deluxe, Sr.
HEATER PARTS Deluxe Centrifugal Heater Dw Natural Gas Vapor Pipetrain Parts 1 2 3 4 5 6 7 8 9 TFC-0051 THH-4136 TFC-0081 THH-4121 THH-4158 D08-0022 D67-0008 HF-7230 HH-7064 3/4" Ball Valve 3/4" x 3" Nipple 3/4" Solenoid (Deluxe, Sr 2000) 3/4" Close Nipple 3/4" x 1/4" x 3/4" Tee 15 PSI Gauge 3/4" Strainer 3/4" Female Union 3/4" Modulating Valve (Optional) 27
HEATER PARTS Deluxe Centrifugal Heater Dw Propane Vapor Hi-lo Pipetrain Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 28 TFC-0023 HH-3670 TFC-0032 HH-2029 HH-1453 THH-4067 THH-4127 THH-4032 HH-2984 TFC-0030 HH-7019 HH-1251 HH-2028 1/2" 0-30 PSI Regulator (Deluxe, Sr 2000) 1/2" x 2 1/2" Nipple 1/2" Solenoid (Deluxe, Sr 2000) 1/2" x 1 1/2" Nipple 1/2" x 1/2" x 1/2" Tee 1/2" Street Elbow 1/2" Cross 1/2" x 1/4" Reducer Bushing 30 PSI gauge 1/2" Ball Valve 1/2" Gas Hose 1/2" Strainer 1/2" Female Union
HEATER PARTS Deluxe Centrifugal Heater Dw Natural Gas Hi-lo Pipetrain Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 TFC-0051 THH-4136 TFC-0081 THH-4121 THH-4174 THH-4066 THH-4068 THH-4042 D08-0022 D07-0028 HH-2029 TFC-0030 THH-4067 HH-7019 D67-0008 HF-7230 THH-4125 3/4" Ball Valve 3/4" x 3" Nipple 3/4" Solenoid (Deluxe, Sr 2000) 3/4" Close Nipple 3/4" x 3/4" x 1/2" Tee 3/4" Street Elbow 3/4" Cross 3/4" x 1/4" Reducer Bushing 15 PSI Gauge 3/4" x 1/2" Reducer Bushing 1/2" x 1 1/2" Nipple 1/2" Ball Valv
HEATER PARTS Deluxe Centrifugal Heater Dw Lp Pipetrain Parts 1 2 3 4 5 6 7 8 9 10 HH-1251 D07-0019 TFC-0030 HH-4845 TFC-0092 THH-4023 THH-4058 CD-0197 HH-7013 D07-0009 1/2" Strainer 1/2" x 1 1/2" Nipple Sh. 80 1/2" Ball Valve 1/4" Relief Valve 1/2" Solenoid Valve 300 PSI 1/2" x 1/4" Reducer Bushing 1/2" x 1/2" x 1/2" Tee Sh.
Deluxe Centrifugal Heater NOTES ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ _______________________________________________________
WARRANTY Deluxe Centrifugal Heater THE GSI GROUP, INC. ("GSI") WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 36 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
Deluxe Centrifugal Heater 1004 E. Illinois St.
