998 Service School Top Dry Top Dry 1998 Service School PNEG-692 1 1
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1998 Service School Top Dry TABLE OF CONTENTS Roof Damage Warning and Disclaimer.............................................................................4 Safety.............................................................................................................................5 Safety Precautions........................................................................................................6 Safety Sign-Off Sheet.........................................................................
SAFETY 1998 Service School Top Dry Roof Damage Warning and Disclaimer GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. GSI DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES.
1998 Service School Top Dry SAFETY Grain Systems, Inc. recommends contacting your local power company, and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit. Safety decals should be read and understood by all people in the grain handling area. The rotating blade, fire warning decals and voltage danger decal must be displayed on the fan can.
SAFETY PRECAUTIONS 1998 Service School Top Dry READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE 1. Read and understand the operating manual before trying to operate the dryer. 2. 3. 4. 5. 6. Use Caution in the Operation of this Equipment The design and manufacture of this Power supply should be OFF for service of electrical components. Use dryer is directed toward operator CAUTION in checking voltage or other procedures requiring power to safety.
1998 Service School Top Dry Date SAFETY SIGN-OFF SHEET Employers Signature Employee ________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________
ELECTRICAL POWER SUPPLY 1998 Service School Top Dry Power Supply An adequate power supply and proper wiring are important factors for maximum performance and long life of the dryer. Electrical service must be adequate enough to prevent low voltage damage to motors and control circuits (see Electrical Load Information). In 220V 1 phase and 220V 3 phase systems, a separate neutral wire is required for the 120V heater circuit, and should be connected to terminal #1 in the master heater.
SERIES 2000 SET-UP MODE 1998 Service School Top Dry Initializing the Novram Turn the Control Power off . Hold down the Program Temperature switch. Press the Program Temperature switch again. Turn the Control Power switch on with the Program Temperature switch held down. You have two seconds to depress the Increase or Decrease switches at the same time. The NOVRAM has been initialized. Press the Increase switch until 7 is on the display.
SERIES 2000 SET-UP MODE 1998 Service School Top Dry Programming Set-up Variables Turn the Control Power off F or C will be displayed. Turn the Control Power switch on with the Program Temperature switch held down. Press the Increase switch until 3 is on the display. Use the Increase or Decrease switch to toggle between F or C. F - Temperatures displayed in Fahrenheit. C-Temperatures displayed in Celsius. Press the Program Temperature switch again.
1998 Service School Top Dry SERIES 2000 DIAGNOSTICS CAUTION: DO NOT ATTEMPT BELOW PROCEDURE WITH GAS LINE CONNECTED. Diagnostic Mode Press the Program Dry time switch to engage the Fan starter-Fan will be displayed. Turn the Control Power off . Hold down the Program Temperature switch. Press the Increase switch to make the ignitor spark-IN will be displayed. Turn the Control Power switch on with the Program Temperature switch held down.
SERIES 2000 SOFTWARE CHANGES 1998 Service School Top Dry Significant Software changes since July 12, 1995 (Software version number is displayed at all units on power-up) ♦ Software Version 0.10 ♦ The fan, on any fan/heater unit, will not shut off if flame is sensed illegally until flame is no longer sensed. ♦ Software Version 0.12 On some errors you could not view the hours since shutdown-fixed that problem.
1998 Service School Top Dry SERIES 2000 SOFTWARE CHANGES Significant Software changes since July 12, 1995,continued (Software version number is displayed at all units on power-up) When setting the dry time to 3.2 hours the display would say .32 hours when the program mode was exited - fixed that problem. If L is selected, the dryer timer has to be at zero and the grain temperature has to be at the desired set point before the unit will advance to the cool cycle.
1997 IGNITION UPDATE 1998 Service School Top Dry 1997 Ignition Update Kit Installation Instructions Packing List: (1) HH-1093 Tools Required: 2-pole Ignition Transformer (4) S-2786 #8-32 x 3/8 Screw (4) S-6555 18ga Butt Splice Connector (2) 00401174 Terminal Spade Tongue (1) PNEG-627 Top Dry 97 Ignition Update Kit Instruction Installing the new two pole ignition transformer 1) 2) 3) 4) 5) 14 Remove the two insulated ignition wires from the single pole ignition transformer.
1998 Service School Top Dry 1997 IGNITION UPDATE 1997 Ignition Update Kit Installation Instructions 15
1997 IGNITION UPDATE 1998 Service School Top Dry 1997 Ignition Update Kit Installation Instructions 16
1997 AIRSWITCH UPDATE 1998 Service School Top Dry 1997 Airswitch Update Kit Installation Instructions Tool Required: Packing List: (1) TF-1278 TD Airswitch assembly One pair of wire cutters (1) FH-1310 Heyco cord connector One pair of wire strippers (1) FH-1309 Lock Nut 1/2 (4) S-280 Screw #10- 16 x 5/8 self drill One drill with a 5/16 nut driver and 3/4 drill bit (1) PNEG-628 TD 97 Airswitch Update Kit Instructions One regular screwdriver or Entrelec terminal tool (depends on what type
1997 AIRSWITCH UPDATE 1998 Service School Top Dry 1997 Airswitch Update Kit Installation Instructions 18
98 Service School Top Dry 1997 AIRSWITCH UPDATE 1997 Airswitch Update Kit Installation Instructions 19
1997 GRAIN TEMP.
1998 Service School Top Dry 1997 GRAIN TEMP.
1997 GRAIN TEMP.
1998 Service School Top Dry WARRANTY THE GSI GROUP, INC. ("GSI") WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF TWELVE MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
1998 Service School Top Dry 1004 E. Illinois St.