Instructions / Assembly

Step 7
Installing the Door Reinforcer and Strike
Note: If door jamb is already drilled, go to Step 7E below.
A) Withthedeadboltintheunlockedposition,closethedoor.
Fromtheinsideofthehouse,turnthethumbturnand
identifywheretheboltiscontactingthedoorjamb.Lightly
markthiswithapencilonthedoorjamb.Measuringin
from the door stop trim, identify the center mark where the
boltholeneedstobedrilled.Hint:Ifyoucannotseethe
boltclearly,orcannotmarkthejambwithapencilbecause
thedoorisclosed,youcancovertheendoftheboltwitha
lightamountoflipstickorsimilarlyvisiblematerial.When
youturnthethumbturn,thelipstickwillmarkthedoor
jamb.
B) Usinga7/8″drillbit,drilltwoholescentered5/16″above
andbelowthecentermark.Theseholeswilloverlap.Make
sureeachoneisatleast1-1/8″deep.
C) Cleanoutthehole(ifneeded)andinserttheblackdustbox
(Part #11). Close the door carefully, making sure not to
crushthedustbox.Makesurethatthedeadboltanddust
boxlineup.Ifnot,carefullyenlargetheholeasneeded.
D) Usingthestrikeplate(Part#14),marktheareatobe
mortisedoutforthedustbox(Part#11),doorframe
reinforcer (Part #12), and strike plate. Use a chisel to
mortisethisareaandmakesurethatonceassembled,the
strikeplatesitsushtothedoorjamb.
E) Placethedoorframereinforceroverthedustbox.Using
thedoorframereinforcerasaguide,ndtheholesclosest
totheoutsideofthehouseanddrilltwo7/64″x3″deep
holes for the reinforcer screws.
Step 6
Adding the Inside Thumbturn Assembly
A) Using Figure #1forreference,gathertogetherthethumbturn
assembly(Part#9),andthetwo5/8″thumbturnmachine
screws (Part #10).
B) Installthethumbturnassemblysuchthatthedriverbar
coming through the latch housing is inserted into the slot on
thebackofthethumbturn.
C) Aligntheholesonthethumbturnassemblywiththetwo
small holes on the adaptor plate.
D) Installthetwo5/8″thumbturnmachinescrews,makingsure
thattheplateispositionedcorrectlybeforetighteningthe
screws. Do not over-tighten the screws.
E)Turnthethumbturnandthekeyseparatelytomakesurethat
theactionissmooth.Ifthescrewshavebeenover-tightened,
thelatchmaybind.Oncetheactionisacceptable,moveonto
Step7.
Page3-PK147
Figure #6
Figure #7
Figure #8
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