P PECO PTO GRASS COLLECTION SYSTEM DESIGNED FOR: MODEL 12031303 GRAVELY 100 SERIES MOWERs OPERATOR’S MANUAL ASSEMBLY MANUAL PART#: Q0347 OPERATION $4.
PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety Alert Symbols - - - - - - - - - - - - - - - - - - - Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - 1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - 1-2 Description - - - - - - - - - - - - - - - - - - - - - - II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - 2-1 Preparation Of Mower
SAFETY WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP.
PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations: 1.
SECTION I INTRODUCTION AND DESCRIPTION 1-1 Introduction Section II INSTALLATION FOR USE We are pleased to have you as a PECO customer. Your collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it.
. Figure 2-3a. 2-2 Muffler Guard Installation Locate the two exhaust diverters (P#J0251 w/ 1-1/4” ID, P#J0250 w/ 1-3/8” ID) and clamp kit P#(X1046) provided in the hardware bag. Fasten the correct size exhaust deflector onto the mower’s exhaust and aim the exhaust as shown in Figure 2-2. Next, fasten the exhaust diverter by using the clamp kit. Right Left Figure 2-2. Mower’s Exhaust Rear Of Mower 3 Existing Bolts Here NOTE: Right and left views are as seen from drivers perspective. Figure 2-3b.
2-4 Safety Interlock Harness Connection Figure 2-4c. The safety interlock harness is located inside of the right PTO arm assembly (Figure 2-4a). To install the harness to the mower, lift the hood of the mower for engine compartment access. Route the harness as shown towards the parking brake switch bracket on the mower (Figure 2-4b). Fasten the harness to the mower’s rear frame by using (1) zip tie P#(J0245) to prevent the harness from rubbing the mower’s tire.
Exploded View Of The A0549 - Bagger Assembly (2) K1144 - 5/16”-18 x 1” CARRIAGE BOLT (6) K1142 - 5/16”-18 x 3/4” CARRIAGE BOLT (4) K1010 - 1/4”-20 x 5/8” CARRIAGE BOLT (1) V0002 - PLASTIC TOP (2) K1126 - 1/4”-20 FLANGE NUT (1 LEFT, 1 RIGHT) B0237 - PIVOT BRACKET (2) K0037 - 1/4” FLAT WASHER (1) V1054 - INLET (1) C0048 LATCH MOUNT BRACKET (2) K1025 - 1/4”-20 x 1” CARRIAGE BOLT (1) B8002 - PLASTIC SCREEN (2) J4005 - FLEXIBLE DRAW LATCH (2) C0051 - LONG SCREEN MOUNT STRIP (2) C0052 - SHORT SCREEN MOU
Exploded Parts View 2 1 3 Exploded View Of The Blower Assembly 4 5 2 6 7 9 12 11 13 8 10 24 21 33 Exploded View Of The A0506 - PTO Assembly 32 38 22 23 28 14 17 37 19 18 16 34 15 25 35 26 36 20 31 30 29 27 40 39 41 9
Parts View (1) V1054 INLET A0553 UNIT ASSEMBLY (1) A0551 TOP ASSEMBLY (2) J6006 7”-8” HOSE CLAMPS (1) 6” x 20” UPPER HOSE (1) HB0256 HARDWARE BAG (1) 8” x 31” LOWER HOSE (1) A0546 LOWER FRAME ASSEMBLY (1) HB0257 ENGINE PULLEY HARDWARE BAG (1) A0585 UPPER FRAME ASSEMBLY (3) G0002 3.3 CU. FT.
2-5 Belt Installation Loosen the (2) bolts that secure the gear box assembly P#(A0429) to the PTO mount plate (Figure 2-5a). Loosen the adjustment bolt P#(K0348) until the gear box assembly is at its far left adjustment (the gear box is moved towards the mower’s engine pulley). Connect the kevlar cord belt from the engine pulley to the lower gear box pulley (Figure 2-5b). P#(K0326) and pull the “L” end of the rod out of its hole in the cam assembly.
2-10 Boot Installation 2-8 Upper Frame Assembly Installation First, remove the deflector shield by pulling out the locking pin and lifting the shield out of deck mount tube. NOTE: During this step, it is suggested that two people install the top frame to the lower frame. Using two people to raise the top frame, lift the top frame above the lower frame making sure the bag frames are located away from the engine as shown in Figure 2-8.
Note: When bolting the boot and boot plate together, the head of the bolt is placed from the inside of the boot. This will prevent grass from collecting on the bolts. 2-13 Lower Hose To The Blower Cone Installation Note: The Mower’s Deflector Shield Has Been Removed In The Following Photo For Clarity. Always have the deflector shield mounted when mowing. Fasten the blower cone P#(E6009) to the blower housing by using (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 jam nuts P#(K0120).
2-17 Impeller Blade Removal/Replacement 2-16 Blower Cone Installation Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially thread the bolts into each of the two tabs located on the blower housing. Place blower cone so the two tabs line up with the bolts then tighten completely. See Figure 2-16. Blower Housing Tabs Figure 2-16. To Remove: First remove the center bolt (#1), washer (#2) and spacer (#3) from the taper-lock bushing (#5). See Figure 2-17.
2-18 Installation/Removal Of Collection Bags Figure 2-18b. Plastic Top To install the bag onto the bag ring, first make sure the bag ring end caps are fastened to the bag ring. Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag (Figure 2-18a). Do this for each of three bags. Install the completed assemblies onto the support frame and close the plastic top.
* Mow twice, at different height settings, (high, then low), if grass is extra tall. * Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc. 2-19 Final Checks To check the operation of the safety interlock harness perform the following: A. Start mower B. While seated in the operator’s seat, rotate the engagement handle of the collection system away from the mower. C.
3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields. 4. Perform lubrication per paragraph 4-2. 5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation. 6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears. 7. Check for wear or deterioration of the upper or lower hoses.
SAFETY DECALS To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
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Turn any PECO Lawn Vac into a total lawn grooming tool with the PECO Wand Kit! With your PECO Wand Attachment you will double the ability of your PECO Lawn Vac. Using the same powerful vacuum/blower that makes your Lawn Vac work so well, you will be able to get to all those hard-to-reach places where you needed a rake or broom before. Contact PECO Today! P PECO P.O. BOX 1197 ARDEN, NORTH CAROLINA 28704 (800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858 EMAIL: peco@lawnvac.com WEBSITE: www.lawnvac.