Gear Pro Series Parts Manual Models 988100 - Recoil 988101 - Recoil 988102 - Recoil 988103 - Recoil 988104 - Electric 988110 - Recoil 988112 - Recoil 988114 - Recoil 988115 - Recoil 988118 - Recoil 988119 - Recoil 988311 - Recoil 988313 - Recoil 04941400C 3/04 Supercedes 04941400, A-B Printed in USA
THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Gravely dealer must register the product at the time of purchase.
MODELS TABLE OF CONTENTS Domestic DECALS Model 988100 13 HP Kawasaki, Recoil 36” Fixed Mower Deck Serial No. 000101 and up Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Model 988101 15 HP Kawasaki, Recoil 36” Fixed Mower Deck Serial No. 000101 and up Frame and Handlebars . . . . . . . . . . . . . . . . . . . . . . . 6 Hand Controls - Pistol Grips. . . . . . . . . . . . . . . . . . . . 8 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DECALS - 32”, 36” 44” AND 48” FIXED DECKS Model 988100, 101, 102, 110, 112, 114, 115, 118, 119, 311, 313 R 8 N 1 2 3 4 5 10 05237000 11 05356700 4 12 Before shifting, disengage drive belt by using steering levers. Avant de changer de vitesse, désenclencher la courroie d'entraînement en utilisant les leviers de direction. 7 DANGER/PELIGRO Antes de cambiar, desactivar la correa de la transmisión usando las palancas de la dirección. 05261500 Stay clear of rotating parts.
DECALS - 48” FLOATING DECK Model 988103, 104 R N 1 2 3 4 9 5 05237000 7 05356700 11 10 2 12 DANGER/PELIGRO Stay clear of rotating parts. Before shifting, disengage drive belt by using steering levers. Avant de changer de vitesse, désenclencher la courroie d'entraînement en utilisant les leviers de direction. 6 6 5 Rester à lécart des pièces en rotation. Mantenerse alejado de las piezas giratorias.
FRAME AND HANDLEBARS Model 988100, 101, 102, 103, 104, 110, 112, 311 16 39 38 15 14 13 40 7 2 8 12 11 10 4 9 34 3 36 33 35 1 5 4 6 PG1280 Model 988114, 115, 118, 119, 313 17 19 30 32 31 21 11 41 18 20 26 24 22 10 9 25 29 2 4 23 26 27 34 28 36 33 37 35 1 3 5 4 6 PG1631 6
FRAME AND HANDLEBARS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No.
HAND CONTROLS - PISTOL GRIPS Model 988100, 101, 102, 103, 104, 110, 112, 311 1 5 12 13 4 7 2 4 14 6 3 11 4 5 4 9 3 2 3 8 10 PG1290 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 04905200 04922400 06706900 06436200 020775 06529600 05921600 04922700 04922600 04922500 043193 018380 06441000 04928700 08339300 06537200 Qty. 1 1 4 8 8 4 2 1 1 2 2 2 2 2 2 2 Description Lever, Hand Control Left Hand Lever, Hand Control Right Hand Pin-Cotter .09 x .75 Washer-Flat-Steel .406 x .812 x .
WHEELS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 1 4 2 3 5 PG0590 Item 1 2 3 4 5 Part No. 07157300 07157700 07157600 011191 05436500 Qty. 2 1 1 1 2 Description Assembly, Wheel and Tire 16 x 6.
ENGINE, FUEL AND EXHAUST SYSTEM Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 16 33 41 15 17 34 1 14 20 26 37 24 25 4 12 22 30 31 21 3 22 6 2 29 28 4 23 3 19 13 38 35 7 5 8 18 36 42 2 39 32 40 27 9 10 11 PG1351 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. 08266900 08266800 08266700 05957400 06308600 06529200 04923551 04923600 06603400 04915400 06443600 06309300 05965700 00273700 04914000 06939100 021134 09112300 050246 Qty.
ENGINE, FUEL AND EXHAUST SYSTEM Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. 18 05959400 19 06308800 20 06949800 06949100 21 05947000 22 044715 23 06530200 24 06116900 25 06536000 26 035137 27 06534700 28 05947000 29 04935951 30 04935651 31 06529800 32 01590900 33 21538000 21538200 34 21538100 21538300 35 21533600 36 21535800 37 21538400 38 06529800 39 05959400 40 06529600 41 06439100 42 07517300 Qty.
TRACTION CONTROLS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 38 37 1 1 3 2 8 2 41 29 4 5 39 5 12 41 13 14 32 15 27 17 32 19 38 16 20 22 7 25 40 1 23 25 2 2 5 29 2 37 3 5 29 24 21 39 26 11 988114, 115, 118, 119, 313 49 48 37 12 27 18 10 9 6 9 2 4 30 42 9 28 43 47 31 33 44 45 46 35 1 2 3 4 5 6 7 Part No. 05970400 06436200 049022 04934500 04938700 04946200 06529400 06542000 07239600 07243600 Qty.
TRACTION CONTROLS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Part No.
GEAR SELECTOR Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 1 2 22 4 11 15 21 8 6 39 14 9 14 7 18 12 5 20 17 16 13 16 10 19 3 40 29 12 24 26 30 33 31 32 16 35 23 25 32 36 34 27 37 31 28 38 34 PG1320 14
GEAR SELECTOR Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No.
TRANSMISSION Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 34 35 14 11 20 1 31 12 10 25 18 24 18 NOTE:Part Numbers listed on this page are Tecumseh part numbers and are to be ordered or purchased from the nearest Tecumseh Service Outlet, which may be found in the Yellow Pages of the Telephone Directory.
TRANSMISSION Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty.
ELECTRICAL SYSTEM - ELECTRIC START - PISTOL GRIPS Model 988104 20 31 2 5 4 3 1 30 10 6 9 14 35 8 15 13 11 27 33 34 26 19 29 24 32 27 18 25 28 16 21 7 23 13 17 22 30 12 PG1421 18
ELECTRICAL SYSTEM - ELECTRIC START - PISTOL GRIPS Model 988104 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 02460700 045490 045489 03602300 050673 03606600 09351100 036313 04924300 04935700 04912900 02743300 07533200 06537500 06437300 050417 06226400 01554800 042130 01545600 04924451 05948700 06535800 03679000 05946800 06437300 06530100 05946800 042696 09293500 03042800 06543100 06536700 06310500 04003800 Qty.
ELECTRICAL SYSTEM - RECOIL START - PISTOL GRIPS Model 988100, 101, 102, 103, 110, 112, 311 9 2 4 3 1 11 5 8 12 15 10 7 13 6 14 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. Description 02460700 045490 045489 03602300 03606600 09351100 036313 04923700 01545600 08885700 04935700 78804200 06543100 09293500 04003800 1 1 1 1 1 1 3 1 1 1 1 AR 1 1 2 Key- with Cap Cap, Ignition Switch Nut, Panel .562-24 Key Switch Switch- Double Pole N.O./N.O.
ELECTRICAL SYSTEM - RECOIL START - PRO STEER Model 988114, 115, 118, 119, 313 9 14 2 3 4 5 1 11 5 8 12 16 15 10 7 13 6 14 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty. Description 02460700 045490 045489 03602300 03606600 03657100 09351100 036313 04940900 04940800 08885700 04935700 78804200 06543100 09293500 03042800 04003800 1 1 1 1 2 2 1 3 1 1 1 1 AR 1 2 1 2 Key- with Cap Cap, Ignition Switch Nut, Panel .562-24 Key Switch Switch- Double Pole N.O./N.O.
WIRING DIAGRAMS - RECOIL START - PISTOL GRIPS Model 988100, 101, 102, 103, 110, 112, 311 B C D E BLACK 6 6 WHITE / BLACK 1 1 5 5 4 4 1 2 3 4 PURPLE B A 2 2 3 3 BAIL SWITCH RED B FUSE 25 AMP A PURPLE ENGINE F YELLOW / RED A 1 PURPLE/ 1 WHITE 2 3 RED/VIOLET 9 BROWN / YELLOW M HOUR METER G BLACK PTO CLUTCH SWITCH 7 4 1 S1 2 + - PTO DIODE BLACK 1 OPTIONAL 2 TRANSMISSION SWITCH BLACK S2 BLACK KEY SWITCH PG1481 Model 988104 AUXILIARY POWER OUTLET BLACK 4 4 BLUE/
WIRING DIAGRAMS - RECOIL START - PRO STEER Model 988114, 115, 118, 119, 313 RIGHT BAIL SWITCH LEFT BAIL SWITCH 6 WHITE / BLACK 2 ENGINE PURPLE 5 4 B 1 3 RELAY PURPLE A RED FUSE 25 AMP B RED/GREEN A MOMENTARY 86 RUN OFF M A COM G BLACK 30 HOUR METER S1 1 S2 KEY SWITCH B COM 2 + MOM C COM BLACK PURPLE/ WHITE 85 87 BLACK 1 PTO CLUTCH 2 NO MOM NO NC - 87a MOM GREEN/ WHITE PTO DIODE BLACK/ WHITE BLACK NO NC PTO SWITCH PG1653 23
CONTINUITY DIAGRAM Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear.
48” FLOATING DECK ROLLERS Model 988103, 104 1 7 2 1 8 6 5 2 3 2 12 10 6 11 9 4 PG1570 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 06223600 06542000 04920853 09078100 06543600 09253700 04921400 06226500 09075300 07412000 06713100 06223900 Qty. 1 4 1 1 3 4 1 3 1 1 1 3 Description Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5 Nut-Locking-Top-Flange .38-16 Bracket, Anti-Scalp Roller Roller Nut-Locking-Top-Flange .50-13 Wheel, 3 x 5 Weldment- Wheel Retainer Bolt-Round Head Square Neck .
32”, 36”, 44” AND 48” FIXED DECK AND MOWER FRAME Model 988100, 101, 102, 110, 112, 114, 115, 118, 119, 311, 313 1 3 2 4 5 15 8 12 6 10 29 14 28 7 27 17 11 14 8 16 9 19 24 7 22 23 25 32” & 36” 20 7 18 22 21 44” & 48” 7 13 PG1510 26 26
32”, 36”, 44” AND 48” FIXED DECK AND MOWER FRAME Model 988100, 101, 102, 110, 112, 114, 115, 118, 119, 311, 313 tem 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty.
48” FLOATING DECK AND MOWER FRAME Model 988103, 104 1 3 2 13 4 6 8 11 5 13 12 10 14 16 14 15 14 9 18 23 7 17 7 24 25 26 28 27 31 29 19 7 22 32 7 21 30 31 20 PG1560 28
48” FLOATING DECK AND MOWER FRAME Model 988103, 104 tem 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No. 07531700 040380 04921153 04921253 06540700 05968700 06542000 05958000 06221800 06443400 06444700 06308800 06713300 05533600 07503100 06442900 04920900 04917053 07157200 06223900 58804700 05952700 05925400 04916900 04921000 06534700 051425 05522100 05957900 09245353 06223900 06543500 Qty.
32” AND 36” DISCHARGE CHUTE AND BAFFLES Model 988100, 101, 110, 114, 118, 311, 313 7 10 7 7 9 2 7 12 12 1 141 7 15 13 13 8 10 8 11 6 4 10 5 11 7 3 11 PD1520 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 05958900 06540600 04916351 04929551 04930251 04916251 04929451 06223600 06543100 04917853 06542000 06215700 05947000 05959400 06529600 05946800 06531000 Qty. 2 2 1 1 1 1 1 2 8 1 2 4 4 1 1 1 1 Description Bolt-Hex .50-13 x 1.25 Grade 5 Nut-Locking-Nylon .
44”AND 48” DISCHARGE CHUTE AND BAFFLES Model 988102, 103, 104, 112, 115, 119 8 7 11 8 8 15 7 14 16 7 5 1 8 8 16 4 9 16 2 3 8 11 6 10 11 9 13 8 9 12 8 9 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 05958900 06223900 06215700 04939851 06540600 04918951 04938951 06542000 06543100 05947000 04919051 04939051 06215700 04919651 04939151 04917853 04919300 04919251 06223600 Qty. 2 1 1 1 2 1 1 8 11 5 1 1 5 1 1 1 2 2 7 Description Bolt-Hex .50-13 x 1.
44” AND 48” BELTS, IDLERS AND BLADES Model 988102, 103, 104, 112, 115, 119 8 10 18 14 11 6 15 16 13 12 13 4 3 7 8 2 42 19 20 34 35 32 21 37 43 28 19 20 33 5 39 22 21 10 5 38 36 35 40 27 22 23 1 26 25 17 17 41 29 24 9 29 24 30 30 31 31 Item 1 2 3 4 5 6 7 Part No. 06224200 06308800 06529400 06529600 415543 07240200 07240300 06225400 Qty. 1 1 1 2 2 1 1 1 Description Bolt-Round Head Square Neck .38-16 x 1.50 Grade 5 Washer-Locking .38 x .094 Regular Nut-Hex .
44” AND 48” BELTS, IDLERS AND BLADES Model 988102, 103, 104, 112, 115, 119 Item 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. Qty.
32” AND 36” BELTS, IDLERS AND BLADES Model 988100, 101, 110, 114, 118, 311, 313 Engine / Clutch Sheave 14 11 15 13 12 13 27 6 8 10 19 20 21 18 16 4 3 2 7 22 5 23 Models 988311, 313 10 11 13 8 15 18 12 7 13 5 14 28 24 26 25 29 30 28 29 30 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty.
GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.