We Power Your World! Owner’s Manual of Generator for GN12000DEW GN13000DEW Green-Power America, LLC
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12000W/13000W Dual Fuel Generator Table of Contents Topic Page Warranty Policy 4 Specifications 7 Safety Guidelines 8 General Precautions 10 Battery 18 Assembly and Installation 19 Operation 22 Inspection, Cleaning, Maintenance and Storage 23 General Parts Listing 34 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MUANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH I INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.
Owner’s Manual Version 2020-1 1st Revise Green-Power America (GPA) WARRANTY POLICY -- GENERATOR Green-Power America, LLC (GPA) Two(2)-YEAR LIMITED WARRANTY or One(1)-YEAR LIMITED WARRANTY Green-Power America, LLC (GPA) provides Two(2)-Year or One(1)-Year (GPD1500 and GN1750D) limited factory warranty once consumers buy the generator from GPA or any of GPA partners in the United Sates.
12000W/13000W Dual Fuel Generator for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Owner’s Manual (if applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA), California Air Resources Board (CARB) and/or Environment Canada (EC). Other Exclusions This warranty excludes: –Cosmetic defects such as paint, decals, etc. –Accessory parts such as starting batteries, tools and storage covers. –Failures due to acts of God and other force majeure events which beyond the manufacturer's control.
12000W/13000W Dual Fuel Generator Specifications AC electrical Current Output Running Watts Gas/Pro Starting Watts Gas/Pro 12000W 13000W 27 31 9,500/8,550 10,500/9,550 12,000/10,750 13,000/11,750 Four120V 20A NEMA 5-20 One 120V/240V 50A NEMA 14-50R One 120V/240V 30A NEMA L14-30R Outlet DC electrical Outlet 12V@8.3A Gasoline engine Type 4-cycle OHV air-cooled recoil start Displacement 479cc Oil capacity 1.2L EPA approved yes Fuel Type 87+ Capacity 6.
Owner’s Manual Safety Guidelines – Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use.
12000W/13000W Dual Fuel Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container. • Never store fuel or other flammable materials near the generator. • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.
12000W/13000W Dual Fuel Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. • The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
12000W/13000W Dual Fuel Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. • Use safety equipment.
Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a generator, use only identical replacement parts.
12000W/13000W Dual Fuel Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator might weigh over 100 lbs. Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator.
Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. • Keep access doors on enclosures closed and locked when access is not required.
12000W/13000W Dual Fuel Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft. 0-5 16 AWG 16 AWG 12 AWG 12 AWG 5.1 - 8 16 AWG 14 AWG 10 AWG - 8.1 - 12 14 AWG 12 AWG - - 12.
Owner’s Manual Battery the generator is equipped with electric start system, you need to install the battery properly, when you replace the battery,The regular battery should be with following specifications: Voltage 12V.lead-acid battery with 17AH, or 12V Li-battery with 1.6AH respectively. First, Connect the wires to the electrical motor positive electrode and battery positive electrode, electrical motor negative and battery negative electrode respectively.
12000W/13000W Dual Fuel Generator Assembly and Installation Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the Hardware Kit included with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218, if any of the parts listed below is/are not found. Hardware Check: Your wheel should include: 1) Two Handles with bolts,R pin.
Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. Electrical and other permits may be required for the installation of emergency power systems.
12000W/13000W Dual Fuel Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
Owner’s Manual Operation ADDING / CHECKING ENGINE FLUIDS AND FUEL DANGER! FILLING THE FUEL TANK WITH GASOLINE WHILE THE GENERATOR IS RUNNING CAN CAUSE GASOLINE TO LEAK AND COME IN CONTACT WITH HOT SURFACES THAT CAN IGNITE THE GASOLINE. Before starting the generator, always check: • Level of Engine oil • Level of gasoline in the fuel tank • Secured connection to an undamaged LPG tank Filling the Fuel Tank – Follow the steps below to fill the fuel tank: 1. Shut off the generator. 2.
12000W/13000W Dual Fuel Generator IF THERE IS A STRONG SMELL OF PROPANE WHILE OPERATING THE GENERATOR CLOSE THE VALVE ON THE PROPANE TANK IMMEDIATELY. ONCE THE PROPANE IS OFF, USE SOAPY WATER TO CHECK FOR LEAKS ON THE HOSE AND CONNECTIONS ON THE TANK VALVE AND THE GENERATOR. DO NOT SMOKE OR LIGHT A CIGARETTE OR CHECK FOR LEAKS USING ANY OPEN FLAME SOURCE SUCH AS A MATCH OR LIGHTER. IF A LEAK IS FOUND CONTACT QUALIFIED TECHNICIAN TO INSPECT AND REPAIR THE LPG SYSTEM BEFORE USING THE GENERATOR.
Owner’s Manual BEFORE STARTING THE GENERATOR Before attempting to start the generator, verify the following: The engine is filled with right and enough oil. When operating on LPG it is common for frost to The generator is situated in a proper location forms can be affected by the size of the container, NOTICE form on the tank and regulators. This is not an indication of a problem.
12000W/13000W Dual Fuel Generator STARTING THE GENERATOR 1. Check oil levels. 2. Verify the battery is installed and both battery cables are attached to their corresponding polarity. 3. Disconnect all electrical loads from the generator. 4. Make sure the circuit breakers are properly set . 6.SELECT FUEL SOURCE FOR START UP: FOR GASOLINE: a. Move the fuel shut off valve to the ON position b. Turn fuel selector knob to GASOLINE Turn the Fuel Selector to Gas Fuel Shut Off - ON FOR LPG/PROPANE: a.
Owner’s Manual Starting 8. Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil start to crank the engine Electric start: Push and hold the engine switch on the “START” position for 3~5s and crank the engine. 9. If the choke has been moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up.
12000W/13000W Dual Fuel Generator Operation (cont’d) Powering 120/240 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If total demanding power exceeds the generator’s capacity, it is necessary to remove one or more of the tools and/or equipment to a another generator.
Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
12000W/13000W Dual Fuel Generator Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. Spark Plug Maintenance In order to service the spark plug, you will need a spark plug wrench (commercially available).
Owner’s Manual Cleaning the spark arrestor Check and clean the spark arrestor after 50 hours of use or 3 months. 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
12000W/13000W Dual Fuel Generator Air cleaner Maintenance A dirty air cleaner will restrict air flow to the carburetor. Lower generator output power and deteriorate the engine emission to prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion. Use only soapy water or nonflammable solvent.
Owner’s Manual Transporting/Storage When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. WARNING! Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator.
12000W/13000W Dual Fuel Generator Transporting/Storage 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain condition Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. 2. Change the engine oil. 3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.
Owner’s Manual Wiring Diagram 33
12000W/13000W Dual Fuel Generator Cylinder head system assy.
Owner’s Manual Cylinder barrel B GPA Parts No Factory Parts No Description GN12000/13000DEW-B-01 PGS40006 SCREW (M6X16) GN12000/13000DEW-B-02 PGH64750 OIL LEVEL SWITCH GN12000/13000DEW-B-03 PGS20004 NUT (M10) 1 GN12000/13000DEW-B-04 PGS40003 SCREW (M6X12) 1 GN12000/13000DEW-B-05 PGHF0900 CRANKCASE 1 GN12000/13000DEW-B-06 PGH62177 BEARING(6207) 1 GN12000/13000DEW-B-07 PGH65675 WASHER, GOVERNOR ROD 1 GN12000/13000DEW-B-08 PGH65625 PIN COTTER(10mm) 1 GN12000/13000DEW-B-09 PGH
12000W/13000W Dual Fuel Generator Crankcase cover system assy.
Owner’s Manual Crankshaft system assy.
12000W/13000W Dual Fuel Generator Piston & Connecting Rod Assy. E GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-E-01 PGHD1350 COMPRESSION RING A 1 GN12000/13000DEW-E-02 PGHD1375 COMPRESSION RING B 1 GN12000/13000DEW-E-03 PGHD1400.1 OIL RING A 1 GN12000/13000DEW-E-04 PGHD1400.2 OIL RING B 2 GN12000/13000DEW-E-05 PGHF1300 CLIP, PISTON PIN 2 GN12000/13000DEW-E-06 PGHF1250 PISTON 1 GN12000/13000DEW-E-07 PGHF1275 PIN, PISTON 1 GN12000/13000DEW-E-08 PGHD1500.
Owner’s Manual Valve Train Assembly F GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-F-01 PGHD0515 ROCKER ARM , EXHAUST VALVE 1 GN12000/13000DEW-F-02 PGHD0500 ROCKER ARM ,INTAKE VALVE 1 GN12000/13000DEW-F-03 PGHD0500.1 ADJUSTING SCREW, ROCKER ARM 2 GN12000/13000DEW-F-04 PGHD0500.
12000W/13000W Dual Fuel Generator Recoil Starter Assy.
Owner’s Manual Carburetor Assy.
12000W/13000W Dual Fuel Generator Flywheel Assy.
Owner’s Manual Ignition System Assy. K GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-K-01 BGH94675.2-1 SPARK PLUG BOOT 1 GN12000/13000DEW-K-02 BGH94675.2-2 IGNITION COIL ASSY 1 GN12000/13000DEW-K-03 BGH94675.
12000W/13000W Dual Fuel Generator Starter Motor Assy.
Owner’s Manual Control Assy. M GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-M-01 PGHD5086 THROTTLE CONTROL ASSY 1 GN12000/13000DEW-M-02 PGHD5086.1 GOVERNOR BASE 1 GN12000/13000DEW-M-03 PGHD5086.2 ADJUSTING SPRING 1 GN12000/13000DEW-M-04 PGHD5086.
12000W/13000W Dual Fuel Generator Air Cleaner N GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-N-01 PGH62609 AIR FILTER ASSY 1 GN12000/13000DEW-N-02 PGH62609.1 PLASTIC COVER，AIR FILTER 1 GN12000/13000DEW-N-03 PGH62609.2 AIR FILTER ELEMENT 1 GN12000/13000DEW-N-04 PGH62609.3 FARDAGE， AIR FILTER 2 GN12000/13000DEW-N-05 PGH62609.4 SEALING RING， AIR FILTER 1 GN12000/13000DEW-N-06 PGH62609.
Owner’s Manual Muffler System Assy. O GPA Parts No Factory Parts No Description QTY GN12000/13000DEW-O-01 BGS30007 FLANGE BOLT M8X16 4 GN12000/13000DEW-O-02 BGS40006 FLANGE BOLT M6*16 8 GN12000/13000DEW-O-03 BGG31015 MUFFLER STAY COMP.
12000W/13000W Dual Fuel Generator Fuel tank system assy. P GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-P-01 BGG21006.1 FUEL FILLER CAP COMP. 1 GN12000/13000DEW-P-02 BGG21523.1 FUEL FILLER 1 GN12000/13000DEW-P-03 BGG21523 FUEL TANK COMP.
Owner’s Manual Control panel assy. 3 GPA Parts No. 2 1 10 5 8 5 6 7 Q 4 11 Factory Parts No. 9 Description Qty.
12000W/13000W Dual Fuel Generator Equipment Parts excluded in LCT Engine Frame Comp Assy. R GPA Parts No. Factory Parts No. Description Qty. GN12000DEW-R-01 BGG41114 Frame 1 GN13000DEW-R-01 BGG41117 Frame 1 GN12000/13000DEW-R-02 BGG50038 PANEL COVER 1 GN12000/13000DEW-R-03 PGS40003 FLANGE BOLT M6*12 6 GN12000/13000DEW-R-04 BGG42173 1.
Owner’s Manual Generator S Generator GPA Parts No. Factory Parts No. Description Qty. GN12000DEW-S-01 BGG12875.1 STATOR COVER 1 GN13000DEW-S-01 BGG12879.1 STATOR COVER 1 GN12000DEW-S-02 BGG12875.2 STATOR ASSY 1 GN13000DEW-S-02 BGG12879.2 STATOR ASSY 1 GN12000/13000DEW-S-03 BGG12879.
12000W/13000W Dual Fuel Generator GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-S-16 BGG14029 FLANGE BOLT (M10×275) 1 GN12000/13000DEW-S-17 BGG14037 FLANGE BOLT (M5×230) 1 GN12000/13000DEW-S-18 BGG30039 HEX.
Owner’s Manual Wheel & Hand Assy. GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-T-01 BGG60648 WHEEL 2 GN12000/13000DEWT-02 BGG42007 SHAFT 2 GN12000/13000DEWT-03 BGS20006.1.2 WASHER PLAIN 2 GN12000/13000DEWT-04 BGS61001 COTTER PIN 4 GN12000/13000DEWT-05 BGS61008 PIN（φ8*45） 2 GN12000/13000DEWT-06 BGG42114 HANDLE 2 GN12000/13000DEWT-07 BGS61007 R PIN（2.
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