SERVICE MANUAL (E12CCXL shown) GATOR Battery-powered Pistol Grip Tools ® Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52054764 REV 12 © 2014 Greenlee Textron Inc.
Battery-powered Pistol Grip Tools Table of Contents Safety Safety............................................................................. 2 Purpose of this Manual.................................................. 2 Other Publications.......................................................... 2 Main Illustration—All Tools............................................. 4 Main Parts List—All Tools............................................... 5 Motor Illustration and Parts List—All Tools..................
Battery-powered Pistol Grip Tools IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gangrene, or death. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
Battery-powered Pistol Grip Tools Main Illustration—All Tools 1F 10 1A 4 9 1E 1C 8 7 5 1B 6 9 2 1D 3 Greenlee / A Textron Company 4 4455 Boeing Dr.
Battery-powered Pistol Grip Tools Main Parts List—All Tools Key Qty Key Part No. 1 52054788 52066317 52049229 52062862 1A 1B 1C 1D 1E 1F Housing unit, 6-ton (ECCXL, EK06ATL, EK06ATCL, EK06FTL, ESG45L, ESG50L, LS60L)......................................... 1 Housing unit, 6-ton (EK622PLU)................ 1 Housing unit, 12-ton (E12CCXL, EK12IDL, EK1230L, EK1230CL, EK1240L, EK1240CL, EK1240KL, EK1550L, ESG55L, ESC85L, ESC105L, ESP710L)....
Battery-powered Pistol Grip Tools Motor Illustration and Parts List—All Tools 1 7 2 6 8 9 3 4 Key Part No. 52049231 52066318 1 52055064 2 3 4 5 6 7 8 9 52028323 5 Description Qty Motor gearbox unit (all except EK622PLU) Motor gearbox unit (EK622PLU) Motor and pinion........................................ 1 Gearbox with eccentric.............................. 1 Retaining ring............................................. 1 Grooved ball bearing..................................
Battery-powered Pistol Grip Tools Pump Illustration and Parts List—ECCXL, ESG45L, ESG50L, ESC85L, EK06ATL, EK06ATCL, EK06FTL 1 21 2 19 3 7 15 14 16 17 18 20 6 5A 12 13 11 4 8 9 10 5B Key Part No. 52049246 52054792 1 2 52054820 3 4 50109308 5A 5B 6 50109162 7 8 9 10 Description Qty Key Pump housing unit (A) (ECCXL, ESG45L, ESG50L, ESC85L) Pump housing unit (B) (EK06ATL, EK06ATCL, EK06FTL) Reservoir plug............................................
Battery-powered Pistol Grip Tools Pump Illustration and Parts List—E12CCXL, EK12IDL, EK1230L, EK1230CL, EK1240L, EK1240CL, EK1240KL, ESC105L, EK1550L, EK1550FTLU, ESG55L, ESG105L 1 2 3 4 21 18 17 19 20 16 9 7 8 14 15 13 10 11 12 6A, 6B or 6C 5 Key Part No.
Battery-powered Pistol Grip Tools Pump Illustration and Parts List—ESP710L, LS60L 1 2A 3A 4 5 7 6 ESP710L 8A 1 3B 4 5 9 LS60L 6 7 8B Key 9 Greenlee / A Textron Company 9 Part No. Description Qty 52054791 52054790 1 2A 3A 52054802 3B 52054820 4 5 6 7 50109162 8A 8B 9 50109308 Pump housing unit (A) (ESP710L) Pump housing unit (B) (LS60L) Reservoir plug............................................ 1 Cable tie (included in 52054906)................ 1 Reservoir...............
Battery-powered Pistol Grip Tools Relief Valve Illustration and Parts List—All Tools Key Part No. Description 52049232 52068741 1 2 50053630 52068743 3 4 5 6 7 8 9 10 Qty Relief valve unit (all except ESG45L, ESG50L, ESC85L) Relief valve unit (ESG45L, ESG50L, ESC85L) Seal (included in 52054906)....................... 1 Valve seat (all except ESG45L, ESG50L, ESC85L)..... 1 Valve seat (ESG45L, ESG50L, ESC85L)..... 1 Needle valve......................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ECCXL 2 3 1 14 18 12 6 17 7 10 8 9 5 15 21 16 11 20 4 13 Key Part No. 50013440 1 50043838 2 3 4 5 50041681 6 50058258 7 50058444 8 50058371 9 10 50067257 11 50071220 19 Description Qty Key Head and ram unit (includes 1–21) Spring......................................................... 3 O-ring (included in 52054906).................... 1 Piston backup ring (included in 52054906)......................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK06ATL, EK06ATCL 21 8 22 23 12 9 20 24 25 7 1 3 2 11 13 14 8 9 5 6 4 7 Key Part No. 50017284 50017446 1 50017292 2 3 4 50060910 5 50061003 6 50060848 7 50060856 8 50060864 9 50060872 10 50061011 Description 3 5 2 Qty Key Quad point head assembly (EK06ATL) (includes 1–14) Quad point head assembly, rubber-covered (EK06ATCL) (includes 1–14) Cam yoke assembly...................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK06FTL 21 23 17 20 22 24 3 5 25 4 10 1 15 17 16 12 11 5 13 4 9 8 7 14 10 12 3 6 2 Key Part No. 50017225 1 50017233 2 50061178 3 50061275 4 5 6 50061216 7 8 50061240 9 50061160 10 50060910 11 50060961 Description Qty Quad point flip-top head assembly (includes 1–17) Cam yoke assembly................................... 1 Latch (includes 7)....................................... 1 Moving jaw......
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK622PLU 1 2 17 25 9 14 3 6 17 7 8 15 12 19 11 4 7 21 13 22 21 5 18 16 23 12 17 24 19 17 11 22 11 10 Key 20 Part No. 1* 2* 3 52055797 4 50058371 5* 6 50058398 52055866 7 8 9 52055867 10 11 12 52057106 18 Description Qty Key O-ring (included in 50047957).................... 1 Backup ring (included in 50047957)........... 1 Ram........................................................
Battery-powered Pistol Grip Tools 11 12 1 2 3 4 5 6 7 For units manufactured after June 2012—items 9, 10, 11, and 15 will show 8 9 10 Head and Ram Illustration and Parts List—E12CCXL (date stamp) 6 4 11 5 1 20 19 18 7 21 13 22 23 15 17 2 8 9 16 14 18 10 8 12 3 8 16 3 12 17 Key Part No. 52045319 1 2 3 4 5 50066919 6 50066900 7 8 9 10 11 12 52062835 13 Description Qty Key Head and ram unit (includes 1–3, 8–12, 14–18) Compression spring.....................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—E12CCXL For units manufactured before June 2012 6 4 5 11 21 22 7 23 9 18 17 15 19 14 20 1 12 2 8 18 3 16 16 8 13 8 10 8 3 17 Key Part No. 1 52060029 50111230 2 3 50419211 4 50066951 5 50066919 6 50066900 7 8 9 50111035 10 50111051 11 50111060 12 50111205 Description Qty Key Spring, torsion, ø.072 wire......................... 2 Spring, torsion, ø.047 wire (units preceding serial no.
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK12IDL 8 12 7 15 14 11 7 13 1 20 2 6 5 3 4 22 7 10 8 17 21 16 7 12 9 Key Part No. 52024011 1 52020271 2 3 52020510 4 52020512 5 50337300 6 52025013 7 90513533 8 52020513 9 10 52064268 11 52020273 Description Qty Key Head and ram unit (includes 1–17) Yoke............................................................ 1 O-ring (included in 52054906).................... 1 Ram.............................
Battery-powered Pistol Grip Tools Indenter and Head Replacement—EK12IDL This procedure is separated into two sections, one for the indenter and one for the head. Indenter Head 1. Lift the latch and open the crimping head. 2. Remove set screw (9), indenter (6), and any spacers (4 and 5). 3. Lubricate indenter tangs that slide against the yoke. Reinstall spacers (4 and 5) and indenter (6). 4. Close crimping head and check that latch and head are fully engaged. 5.
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK1230L, EK1230CL 22 23 24 20 21 19 13 15 14 17 16 11 7 18 5 9 4 10 12 6 8 2 Key 1 3 Part No. Description Qty Key Part No. Description Qty 50053728 50072161 1A 1B 2 90550609 3 50038214 4 90550633 5 50053175 6 50053191 7 90550625 8 90550617 C-head assembly, 30 mm (includes 1A, 2–8) C-head assembly, 30 mm, PVC-covered (includes 1B, 2– 8) C-head.....................................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK1240L, EK1240CL 17 14 19 15 18 12 20 16 21 13 22 1 10 5 4 11 9 8 7 3 Key Part No. Description 6 Qty 50766056 50766063 1A 1B 3 50038214 4 90550633 5 50053175 6 50053191 7 C-head assembly, 42 mm (includes 1A, 2–7) C-head assembly, 42 mm, PVC-covered (includes 1B, 2–7) C-head, 42 mm.......................................... 1 C-head, 42 mm, PVC-covered................... 1 Compression spring........
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK1240KL 14 15 16 8 5 9 11 6 13 10 12 7 5 3 4 1 2 Key Part No. 50054767 1 2 90507932 3 90539621 4 90550617 5 6 90539621 50066714 Description Qty Key C-head assembly, Kearney (includes 1–4) C-head....................................................... 1 Set screw................................................... 1 Ball detent.................................................. 1 Set screw..........................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK1550L 14 15 13 17 16 18 11 12 10 3 1 2 4 4 8 7 Key 6 5 Part No. 9 Description Qty 52048139 1 2 3 4 90539621 Head unit (includes 1–8) Crimp head................................................. 1 Ram............................................................ 1 Piston guide............................................... 1 Ball plunger................................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—EK1550FTLU 19 20 18 17 16 15 14 13 1 22 6 7 2 10 21 8 9 5 11 12 23 4 3 Key Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Qty Key Crimping head base................................... 1 Head, movable........................................... 1 Die retaining pin......................................... 2 Compression spring...................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESG45L 2 1 7 22 21 3* 3 5 15 4 19 14 18 6 13 3 16 11 12 9 8 20 17 10 Key Part No. Description Qty Key 50103946 Head and ram unit (includes 1–22) 1 O-ring (included in 52054906).................... 3 2 Piston backup ring (included in 52054906)............................... 1 3 50041681 Screw, M3x6 mm button hd cap (units without item 22)................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESG50L 11 12 14 4 13 7 5 15 6 9 8 3 2 10 1 Key Part No. 50014145 1 50041843 2 50041819 3 50041797 4 50041746 5 50041681 6 50058240 7 50058371 8 9 50041789 10 50034308 Description Qty Key Head unit (includes 1–10) Cutting head............................................... 1 Cutting blade.............................................. 1 Pin.............................................................. 2 Spring.
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESG55L 1 2 3 12 11 4 10 8 9 13 7 15 28 6 29 5 18 21 17 22 26 27 23 16 20 19 24 25 Key Part No. 52056980 1 50066951 2 50066900 3 4 5 6 7 8 9 10 11 12 13 15 Description Qty Key Head and ram unit (includes 1–26) Spring bolt.................................................. 1 End cap...................................................... 1 Spring........................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESG105LU 10 11 12 20 19 13 21 5 8 23 4 22 6 9 1 3 7 14 18 2 16 17 3 Key Part No. 52065118 1 52065125 2 52056975 3 52065124 4 5 6 7 8 9 10 11 12 15 Description Qty Key Cutting head (includes 1–23) Movable cutting blade................................ 1 Pin.............................................................. 1 Fixed cutting blade.....................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESC85L 1 2 3 4 6 7 21 5 20 19 17 18 16 8 11 12 13 14 15 10 User-added shim if required Key 9 Part No. 52057512 1 2 3 52020641 4 50058258 5 52057514 6 7 52057513 8 52020643 9 52046709 10 50043676 11 Description Qty Key Cutting head (includes 1–18) Shrink cover............................................... 1 M6 x 55 mm socket head cap screw......... 1 Piston rod..............................................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESC105L 1 2 3 4 6 19 9 20 7 8 18 5 10 11 12 13 16 Key 15 14 Part No. 52046698 1 2 3 4 5 6 7 50019295 8 9 10 11 12 17 Description Qty Key Cutting head (includes 1–16) Screw......................................................... 1 Piston rod................................................... 1 Spring......................................................... 1 Cylinder sleeve.................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ESP710L 21 20 22 14 15 8 10 11 13 2 9 16 3 5 7 12 1 4 6 Key Part No. 52027451 1 50103431 2 50103440 3 50212974 4 5 50103466 6 7 8 9 10 Description Qty Key C-Head unit (includes 5–20) Retaining ring............................................. 1 Punch......................................................... 1 Die.............................................................. 1 Screw..................
Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—LS60L 9 11 2 12 1 4 5 3 6 9 Key Part No. Description 1 2 3 4 50017403 50058274 50058282 50049267 50049275 Head unit Piston......................................................... 1 Ram housing.............................................. 1 Ram............................................................ 1 Spacer........................................................ 3 Greenlee / A Textron Company Qty Key Part No.
Battery-powered Pistol Grip Tools Accessories—ECCXL and E12CCXL 6 Punch Driver Adapter—UA12P Illustration and Parts List 3 Key Part No. Description Qty 50118900 1 2 3 4 5 6 50041576 7 8 9 50070274 Punch driver adapter CCX Piston......................................................... 1 Housing...................................................... 1 Piston stop ring.......................................... 1 Piston backup ring (included in 52054906)............................
