40V BRUSHLESS CHAINSAW 20322 Some Greenworks Lithium-Ion products are sold with or without battery and charger. To order: Battery (4Ah 40V Battery 29472) Charger (Model # 29482) Owner’s Manual TOLL-FREE HELPLINE: 1-888-90WORKS (888.909.6757) Read all safety rules and instructions carefully before operating this tool.
CONTENTS Contents .............................................................................................................................. 2 .......................................................................................................... 2 Safety information............................................................................................................. 3-7 Symbols ....................................................................................................................
SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS I M P O R TA N T READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below . • Do not start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree. Cluttered areas invite accidents. • Keep all children, bystanders, visitors, and animals out of the work area while starting or cutting with the chain saw. • • liquids, gases, or dust.
SAFETY INFORMATION • the chain saw handles. Serious injury to the operator, helpers, bystanders, or any combination of these persons may result from one-handed operation. A chain saw is intended for twohanded use. • Avoid body contact with grounded surfaces such as metal pipes and wire fences. There is an increased risk of electric shock if your body is grounded. • Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled.
SAFETY INFORMATION WA R N I N G Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
SAFETY INFORMATION KICKBACK (See Figure 1-2) WA R N I N G Kickback may occur when the moving chain contacts an object at the upper portion of the tip of the guide bar or when the wood closes in and pinches the saw chain in the cut. Contact at the upper portion of the tip of the guide bar can cause the chain to dig into the object and stop the chain for an instant. The result is a lightning fast, reverse reaction which kicks the guide bar up and back toward the operator.
SAFETY INFORMATION • Push and Pull - This reaction force is always opposite to the direction the chain is moving where wood contact is made. Thus, the operator must be ready to control the PULL when cutting on the bottom edge of the bar, and PUSH when cutting along the top edge. (See Figure 3) PULL 0 PUSH Fig. 3 UNDERSTANDING YOUR CHAIN SAW SAFETY DEVICES (See Figure 4) Fig.
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
KNOW YOUR CHAIN SAW Read this operator's manual and safety rules before operating your chain saw. Compare the illustration in Figure 5 to your chain saw in order to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
ASSEMBLY INSTRUCTIONS UNPACKING This product has been shipped completely assembled. • Carefully remove the product and any accessories from the box. Make sure that all items listed in the packing list are included. • Inspect the product carefully to make sure no breakage or damage occurred during shipping. • Do not discard the packing material until you have carefully inspected and satisfactorily operated the product. • If any parts are damaged or missing, please call 1-888-909-6757 for assistance.
OPERATING YOUR CHAIN SAW WA R N I N G Do not allow familiarity with this product to make you careless. Remember that a careless WA R N I N G Always wear safety goggles or safety glasses with side shields that comply with ANSI Z87.1, when operating power tools. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. WA R N I N G Do not use any attachments or accessories not recommended by the manufacturer of this product.
OPERATING YOUR CHAIN SAW ADDING BAR AND CHAIN LUBRICANT (See Figure 6) Use Bar and Chain Lubricant. It is designed for chains and chain oilers, and is formulated to perform over a wide temperature range with no dilution required. NOTE: Chain saw comes from the factory with no bar and chain oil added. Level should also be checked after • Remove oil cap. • Carefully pour the bar and chain oil into the tank. • Wipe off excess oil. • • Repeat as needed.
OPERATING YOUR CHAIN SAW BATTERY PACK (See Figure 7) I M P O R TA N T The battery pack is not charged when it is purchased. Before using the chain saw for the first time, place the battery pack in the battery charger and charge it fully. Be sure to read all safety precautions, and follow the instructions in the section entitled Charging Procedure. With regular use, the battery will require shorter charging times. When storing the chain saw for a prolonged period of time, remove the battery.
OPERATING YOUR CHAIN SAW INSTALLING THE BATTERY PACK • Align the tongue (3) of the battery pack with the cavity. • • Push the battery pack into the handle until the latch locks into place. • Do not use force when inserting the battery pack. It should slide into position and “click”. WA R N I N G • Replace the battery pack or the charger immediately if the battery case or charger cord is damaged. • Verify that the switch is in the OFF position before inserting or removing the battery pack.
OPERATING YOUR CHAIN SAW STARTING THE CHAIN SAW: • Make sure chain tension is at desired setting. Refer to Adjusting the Chain Tension in the Maintenance of this manual. • Make sure the chain cover lock bolt is tight to the chain cover. • Make sure no objects or obstructions are in immediate vicinity which could come in contact with the bar and chain. • Fit the battery pack into the chain saw (see figure 7).
OPERATING YOUR CHAIN SAW PREPARING FOR CUTTING PROPER GRIP ON HANDLES (See Figure 9) See General Safety Rules for appropriate safety equipment. • Wear non-slip gloves for maximum grip and protection. • • right hand on the rear handle so that your body is to the left of the chain line. the handle and the thumb is wrapped under the handlebar. This grip is least likely to be broken are on the same side of the handle is dangerous because a slight kick of the saw can cause loss of control.
OPERATING YOUR CHAIN SAW PROPER CUTTING STANCE (See Figure 10) • Balance your weight with both feet on solid ground. • Keep left arm with elbow locked in a “straight arm” position to withstand any kickback force. • Keep your body to the left of the chain line. • Keep your thumb on underside of handlebar. THUMB ON UNDERSIDE OF HANDLE BAR Chain Line 0 18 Straight Arm Fig.
OPERATING YOUR CHAIN SAW BASIC OPERATING/CUTTING PROCEDURES Practice cutting a few small logs using the following technique to get the “feel” of using the saw before you begin a major sawing operation. • Take the proper stance in front of the wood with the saw idling. • Press the switch lock and squeeze the switch trigger then release switch lock and let the chain accelerate to full speed before entering the cut. • Begin cutting with the saw against the log.
OPERATING YOUR CHAIN SAW FELLING TREES HAZARDOUS CONDITIONS WA R N I N G Do not fell trees during periods of high wind or heavy precipitation. Wait until the hazardous weather has ended. When felling a tree, it is important that you heed the following warnings to prevent possible serious injury. • Do not cut down trees having an extreme lean or large trees with rotten limbs, loose bark, or hollow trunks. Have these trees pushed or dragged down with heavy equipment, then cut t hem up.
OPERATING YOUR CHAIN SAW PROPER PROCEDURE FOR TREE FELLING (See Figure 12-15) • Felling a tree — When bucking and felling operations are being performed by two or more persons, at the same time, the felling operation should be separated from the bucking operation by a distance of at least twice the height of the tree being felled. Trees should not be felled in a manner that would endanger any person, strike any utility line or cause any property damage.
OPERATING YOUR CHAIN SAW NOTE: Never cut through to the notch. Always leave a band of wood between the notch and back cut (approximately 2" (5 cm) or 1/10 the diameter of the tree). This is called “hinge” or “hingewood.” It controls the fall of the tree and prevents slipping or twisting or shoot back of the tree off the stump. • On large diameter trees, stop the back cut before it is deep enough for the tree to either fall or settle back on the stump.
OPERATING YOUR CHAIN SAW REMOVING BUTTRESS ROOTS (See Figure 16) A buttress root is a large root extending from the trunk of the tree above the ground. Remove vertical cut. Remove the resulting loose section from the work area. Follow the correct tree felling procedure as stated in Proper Procedure For Tree Felling after you have removed the large buttress roots. BUCKING (See Figure 17) Bucking is the term used for cutting a fallen tree to the desired log length.
OPERATING YOUR CHAIN SAW BUCKING WITH A WEDGE (See Figure 19) If the wood diameter is large enough for you to insert a soft bucking wedge without touching the chain, you should use the wedge to hold the cut open to prevent pinching. BUCKING LOGS UNDER STRESS (See Figure 20) side. As you cut the log, it will tend to bend. The saw can become pinched or hung in the log if under stress to prevent the bar and chain from pinching.
OPERATING YOUR CHAIN SAW LIMBING (See Figure 22) Limbing is removing branches from a fallen tree. • Work slowly, keeping both hands on the chain saw with a firm grip. Always make sure your footing is secure and your weight is distributed evenly on both feet. • Leave the larger support limbs under the tree to keep the tree off the ground while cutting. • Limbs should be cut one at a time. Remove the cut limbs from the work area often to help keep the work area clean and safe.
OPERATING YOUR CHAIN SAW CUTTING SPRINGPOLES (See Figure 24) A springpole is any log, branch, rooted stump, or sapling which is bent under tension by other wood so that it springs back if the wood holding it is cut or removed. On a fallen tree, a rooted stump has a high potential of springing back to the upright position during the bucking cut to separate the log from the stump. Watch out for springpoles — they are dangerous.
MAINTENANCE WA R N I N G When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WA R N I N G Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. GENERAL MAINTENANCE 0 Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use.
MAINTENANCE C A U T I O N Always wear gloves when handling the bar and chain; these components are sharp and may contain burrs. WA R N I N G Never touch or adjust the chain while the motor is running. The saw chain is very sharp; always wear protective gloves when performing maintenance to the chain to avoid possible serious lacerations. 0 Chain Combinations section later in this manual. • Remove the battery from the chain saw.
MAINTENANCE NOTE: Make certain of direction of chain. • Position the chain so there is a loop at the back of the bar. • Hold the chain in position on the bar and place the loop around the sprocket. • bar. NOTE: When placing the bar on the bar studs, ensure that the adjusting pin is in the chain tension pin hole. • Replace the chain cover. • Replace the sleeve and chain cover lock bolt; use a hexagon ring spanner to rotate bolt clockwise to tension.
MAINTENANCE ADJUSTING THE CHAIN TENSIO (See Figure 34-35) WA R N I N G Never touch or adjust the chain while the motor is running. The saw chain is very sharp. Always wear protective gloves when performing maintenance on the chain. • Stop the motor and remove the battery from the chain saw before setting the chain tension. • Slightly loosen the chain cover lock bolt. • Turn the chain tensioning bolt clockwise to tension the chain.
MAINTENANCE CHAIN MAINTENANCE (See Figure 36 Use only a low-kickback chain on this saw. This fast-cutting chain provides kickback reduction when properly maintained. For smooth and fast cutting, maintain the chain properly. The chain requires sharpening when the wood chips are small and powdery, the chain must be forced through the wood during cutting, or the chain cuts to one side. During maintenance of the chain, consider the following: • • Raker (depth gauge) clearance.
MAINTENANCE SHARPENING THE CUTTERS (See Figure 37-40) obtained only when all cutters are uniform. C A U T I O N Make sure the battery is removed from the chain saw before you work on the saw. WA R N I N G The saw chain is very sharp. Always wear protective gloves when performing maintenance to the chain to prevent serious personal injury. 0 • Tension the chain prior to sharpening. Refer to Adjusting The Chain Tension. • bar.
MAINTENANCE PARTS OF A CUTTER Cutting Corner Side Plate Top Plate Depth Gauge Rivet Hole Heel Toe Gullet Fig. 37 Fig. 38 0 Left Hand Cutters Right Hand Cutters Fig. 39 Fig. 40 TOP PLATE FILING ANGLE (See Figure 41) • CORRECT 30° – file holders are marked with guide marks to align file properly to produce correct top plate angle. • LESS THAN 30° – for cross cutting. • MORE THAN 30° – feathered edge dulls quickly.
MAINTENANCE SIDE PLATE ANGLE (See Figure 42) • • HOOK – “Grabs” and dulls quickly; increases the potential of KICKBACK. Results from using a • BACKWARD SLOPE – Needs too much feed pressure; causes excessive wear to the bar and SIDE PLATE ANGLE (See Figure 43-45) • Maintain the depth gauge at a clearance of 1/32" (0.6 mm) Use a depth gauge tool for checking the depth gauge clearances. • • 0 depth gauge jointer.
MAINTENANCE MAINTAINING THE GUIDE BAR (See Figure 46) Every week of use, reverse the guide bar on the saw to distribute the wear for maximum bar life. The bar should be cleaned every day of use and checked for wear and damage. Feathering or burring of the bar rails is a normal process of bar wear. Such faults should be smoothed with a file as soon as they occur.
MAINTENANCE Quick reference of Chain&Bar assembly (KNOB TENSION) 1. To remove the side cover, loosen the locking knob one full turn counterclockwise. 2. Then loosen the chain tension knob 2 or 3 turns. 4. The bar and chain can now be removed 5. The chainsaw can now be cleaned with by lifting it away from the main body of a brush and or rag to remove sawdust and oil. the saw and releasing the chain from the drive pulley. 3. Now totally remove the locking knob and remove the side cover. 6.
ENVIRONMENTALLY SAFE BATTERY DISPOSAL Li-Ion The batteries used in this pole saw's battery pack contain the following toxic and corrosive material: LITHIUM-ION. WA R N I N G •• of the environment. Before disposing of damaged or worn out Lithium-Ion battery packs, contact your local waste disposal agency or the local Environmental Protection Agency for information and specific instructions. Take the batteries to a local recycling and/or disposal not, do not recharge it and do not use it.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Bar and chain running hot and smoking. Check chain tension for overtightened condition. Tension chain. Refer to Chain Tension earlier in this manual. Chain oil tank empty. Check oil tank. Motor runs, but Chain tension too tight. chain is not rotating. Retention chain. Refer to Chain Tension earlier in this manual. Check guide bar and chain assembly. Refer to Replacing the Bar and Chain earlier in this manual. Check guide bar and chain for damage.
LIMITED FOUR-YEAR WARRANTY 10 YEAR/AÑO MOTOR WARRANTY GARANTÍA DE MOTOR 4 YEAR/AÑO TOOL WARRANTY GARANTÍA DE INSTRUMENTO 2 YEAR/AÑO BATTERY WARRANTY GARANTÍA DE BATERÍA GREENWORKS™ hereby warranties this product, to the original purchaser with proof of purchase, for a period of four (4) years against defects in materials, parts or workmanship. GREENWORKS™, at its own discretion will repair or replace any and all parts found to be defective, through normal use, free of charge to the customer.
EXPLODED VIEW 40
PARTS LIST Item No . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Par t No.
PARTS LIST 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 341151607 34205154A 342011607 34112590 341111607 36201590 36300590 36202590 34115590 34200590 32203590 32201147 33304404 34114590 34116590 34201590 32210590 33300590 32205590 34206590 32900583 34102590 34129583-2 34217590 32227590 3420740A 30302271 3419650-1 36510154 30501281 3650339 33217590 32226590 32217301A 33203505-1 32218590 30301590 34903590 Oil tank cap Oil tank seal ring Oi
TOLL-FREE HELPLINE: 1-888-90WORKS (888.909.
