Instructions / Assembly

HINGE SIDE CONVERSION
3/16
3/16
1.
2.
3.
5.
13.
4.
With the door open, fit the expander bar onto the bottom of
the door. Close the door and position the expander bar so that
the bar fits snugly against the threshold but does not restrict
door operation. From inside the door, drill holes through the
expander bar and secure the expander bar to the door with
Phillips head screws provided.
Lay the door flat on saw horses or other flat surface, placing
packing carton underneath the door to prevent scratching.
Remove the expander bar from the bottom of the door.
(There are no screws holding expander bar in place). Set the
expander bar aside for later use. (See Step 13 - DOOR
INSTALLATION).
Turn the hinge side of the Z-bar up to expose the hinge
screws. Remove the
2 Phillips head screws from each of the
hinges. Slide the hinge Z-bar toward what is now the bottom
of the door to the next pre-drilled hole. Be sure the holes are
aligned. Replace the 2 Phillips head screws in each of the 3
hinges but do not tighten.
Allow a space between the top of the door and the header cap
of 3/16" on each side. Now tighten the screws in the hinges
and pre-hang clips. Re-install header with existing screws.
Remove the header cap from the top of the door by unscrewing
the 2 Phillips head screws. Remount the header cap on the
opposite end of the door. Replace the 2 Phillips head screws
and tighten securely.
From the lock side of the door, remove the Phillips head screw from
each pre-hung clip. Slide the lock side Z-bar toward what is now the
bottom of the d
oor to the next pre-drilled hole; replace the Phillips
head screws in each of the two pre-hung clips but do not tighten.
Slide lock side jamb upward
and attach screw
Bottom
Pre-hang
clip
Top
Top
Slide hinge side jamb
upward and attach screws