MODEL G0555LA35 14" DELUXE BANDSAW ANNIVERSARY EDITION MANUAL INSERT The Model G0555LA35 is the same machine as the Model G0555LX except for the 35-Year Anniversary design. Except for the differences noted in this insert, all other content in the Model G0555LX owner's manual applies to this machine. Before operating your new machine, you MUST read and understand this insert and the entire Model G0555LX manual to reduce the risk of injury when using this machine.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0555LA35 14" DELUXE BANDSAW ‐ 35TH ANNIVERSARY EDITION Product Dimensions: Weight.............................................................................................................................................................. 229 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 67-1/2 in.
Blade Information Standard Blade Length........................................................................................................................ 93-1/2 in. Blade Length Range.............................................................................................................. 92-1/2 - 93-1/2 in. Blade Width Range........................................................................................................................... 1/8 - 3/4 in. Type of Blade Guides.................
Installing Blade Guide Bearing Eccentrics 4. Loosen cap screw on guide shaft bracket 1⁄2 turn. 5. Remove 3⁄8" eccentrics from guide shaft bracket, and replace with 1⁄4" eccentrics. 6. Retighten cap screw on guide shaft bracket, then re-install guide bearings and guidebearing cap screws. 7. Install 1⁄8" blade as described in owner's manual and close wheel covers. 8. Adjust upper and lower guide bearings and support bearings as described in manual.
Accessories Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. G8984—Single-Roller Stand G8985—5-Roller Stand These roller stands are invaluable when working solo in any shop for outfeeding and support tasks. With 15 7⁄ 8" wide rollers, adjustable 26"–44 5 ⁄ 8" height, and all steel construction make them convenient and rugged.
Main Parts 131 212 141 30A 155 30 195 34 194 59 58 62 16 51 168 31 35 14 63 14-2 49 50 135 169 139 39 23 19 65 155 57 55 76 138 119 16 15 56 131 214 120 113 24 186 162 41 44 60 44 43 42 76 51 56 57 96 129 69 49 25 5 129 128 10 9 70 190 80 88 11 8 26 13 7 64 71 72 12 11-3 117 116 1 72 73 74 11-4 11-5 11-1 48 115 92 89 85 86 94 93 95 124 3 4 90 191 127 96 125 167 123 128 68 154 41 122 121 82 83 6 45 47 50 80 79 81 7 46 84 28 75
Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 12 13 14 14-1 14-2 14-3 15 16 17 19 21 22 23 24 25 26 28 29 30 30A 31 33 34 35 38 39 40 41 P0555LA35001 P0555LA35002 P0555LA35003 P0555LA35004 P0555LA35005 P0555LA35006 P0555LA35007 P0555LA35008 P0555LA35009 P0555LA35010 P0555LA35011 P0555LA35011-1 P0555LA35011-2 P0555LA35011-3 P0555LA35011-4 P0555LA35011-5 P0555LA35011-6 P0555LA35011-7 P0555LA35011-8 P0555LA35011-9 P0555
Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 113 115 116 117 118 119 120 121 122 123 124 125 127 128 129 131 133 134 135 P0555LA35113 P0555LA35115 P0555LA35116 P0555LA35117 P0555LA35118 P0555LA35119 P0555LA35120 P0555LA35121 P0555LA35122 P0555LA35123 P0555LA35124 P0555LA35125 P0555LA35127 P0555LA35128 P0555LA35129 P0555LA35131 P0555LA35133 P0555LA35134 P0555LA35135 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1 LOCK WASHER 5/16 FLAT WASHER 5/16 PINION SHAFT LOCK COLLAR GUIDE POST CONTROL KNOB
Table, Fence, & Stand Parts 161 58 53 198 98 99 94 95 166 160 52 97 161 100 87 37 77 27 53 127 55 172 184 78 58 197 227 103 111 113 112 101 102 226 87 70 132 32 54 107 126 131 36 106 192 153 157 109 108 105 110 204 200 130 104 73 159 113 199 104 158 163 130 205 206 207 208 201 211 212 202 212 211 114-5 114-9 114-1 213 114-8 114-14 114-13 210 114-6 114-2 114-10 114-7 114-12 209 114-3 114-4 Model G0555LA35 (Mfd.
Table, Fence, & Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 27 32 36 37 52 53 54 55 58 70 73 77 78 87 94 95 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 114-1 114-2 114-3 114-4 114-5 114-6 114-7 P0555LA35027 P0555LA35032 P0555LA35036 P0555LA35037 P0555LA35052 P0555LA35053 P0555LA35054 P0555LA35055 P0555LA35058 P0555LA35070 P0555LA35073 P0555LA35077 P0555LA35078 P0555LA35087 P0555LA35094 P0555LA35095 P0555LA35097 P0555LA35098 P0555LA35099 P0555LA35100 P0555LA
Labels & Cosmetics 219 222 215 216 225 218 224 230 223 218 229 231 216 218 228 220 217 221 REF PART # DESCRIPTION REF PART # DESCRIPTION 215 216 217 218 219 220 221 222 MACHINE ID LABEL BANDSAW DOOR WARNING LABEL 35TH ANNIVERSARY LABEL TOUCH-UP PAINT, GRIZZLY GREEN MODEL NUMBER LABEL GRIZZLY.COM LABEL TOUCH-UP PAINT, ANNIV EDITION BLACK GRIZZLY NAMEPLATE 4.93" X 2.
-12- Model G0555LA35 (Mfd.
MODEL G0555LX 14" DELUXE BANDSAW OWNER'S MANUAL (For models manufactured since 3/13) 177335 COPYRIGHT © FEBRUARY, 2012 BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2013 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Machine Description....................................... 2 Identification.................................................... 3 Machine Data Sheet....................................... 4 SECTION 1: SAFETY........................................ 6 Safety Instructions for Machinery...................
INTRODUCTION Manual Accuracy Contact Info We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine.
Identification Blade Quick Release Lever Blade Tension Knob Upper Wheel Guard Switch Fence Lock Handle Table Insert Lower Wheel Guard Guide Post Control Knob Blade Tracking Knob Guide Post Upper Blade Guide Assembly Control Knob Miter Gauge Blade Tension Scale Fence Table Pin Table Tilt Lock Knob Lower Blade Guide Assembly Motor 4" Dust Port Stand Figure 1. G0555LX identification. For Your Own Safety, Read Instruction Manual Before Operating Bandsaw a) Wear eye protection.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0555LX 14" DELUXE BANDSAW Product Dimensions: Weight.............................................................................................................................................................. 229 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 67-1/2 in.
Blade Information Standard Blade Length........................................................................................................................ 93-1/2 in. Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in. Blade Width Range.......................................................................................................................... 1/8 – 3/4 in. Type of Blade Guides..................
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidentalslips,whichcouldcauselossofworkpiececontrol. hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage.
Additional Safety for Bandsaws BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require more effort to perform the cut. Inspect blades for cracks and missing teeth before each use. HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur. WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products.
SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.
Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire.
Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). To convert the machine to 220V: 1. DISCONNECT MACHINE FROM POWER! 2.
SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. A C B If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Inventory (see Figure 6) Qty A. Table . ......................................................... 1 B. Saw Blade 93 1⁄ 2" x 3 ⁄ 8" x 6 TPI.................... 1 C. Bandsaw Body.....
Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Assembly 2. Attach the remaining stand side to the assembly, as shown in Figure 9, with (8) 1⁄4"-20 x 5⁄8" hex bolts, (8) 1⁄4" flat washers, and (8) 1⁄4"-20 flange nuts. Some sheet metal parts may have sharp edges that can cause minor cuts. Please use care while handling them. The bandsaw is heavy and awkward to lift onto the stand. Get assistance from another person when lifting. Figure 9. Second stand side attached. To assemble the bandsaw: 1.
4. Turn the stand assembly upright and attach the top, as shown in Figure 11, with (8) 5⁄16"18 x 5⁄8" carriage bolts and (8) 5⁄16"-18 flange nuts. 7. With the help of other people, lift the bandsaw assembly onto the stand and align the mounting holes. Have one person hold the bandsaw in place to keep it from fall until you can complete the next step. 8.
10. Line up the table slot with the blade, then position the table so that the blade is in the center cut-out. 14. Attach the front fence rail shown in Figure 17, with (2) 1⁄4"-20 x 3⁄4" hex bolts and 1⁄4" flat washers. 11. Rotate the table so that the table slot faces to the right, then insert the table bolts through the mounting holes in the trunnion base, as shown in Figure 15. Table Table Trunnion Trunnion Base Trunnion Bolt Front Fence Rail x2 Figure 17. Installing front fence rail. 15.
16. Thread the M6-1 hex nut onto the fence rail pad, then thread it into the rear underside of the fence (see Figure 19) so that the fence rests the same height above the table along its full length. Tighten the hex nut against the fence to secure the setting. Adjustment Overview The bandsaw is one of the most versatile woodworking machines. As such it has multiple components that must be properly adjusted for the best cutting results.
Blade Tracking "Tracking" refers to how the blade rides on the bandsaw wheels. Proper tracking is important for maintaining bandsaw adjustments, achieving correct blade tension, and cutting accurately. Improper tracking reduces cutting accuracy, causes excess vibrations, and places stress on the blade and other bandsaw components. The shape of the wheels and the orientation of the wheels in relation to each other determine how the blade tracks.
To center track the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Adjust the upper and lower blade guides away from the blade (refer to Adjusting Blade Guide Bearings on Page 26 for detailed instructions). Note: When adjusting the blade tracking for the test run in this procedure, the blade must have a reasonable amount of tension to simulate operating conditions. After the test run is successfully completed, you will perform a thorough version of the following steps to more accurately tension the blade.
Dust Collection Dust Collection DO NOT operate this bandsaw without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector.
Test Run Padlock Shaft Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 44.
Note: Tensioning the blade according to the blade tension scale before the Test Run was an approximate tension. The following procedures fine-tunes the blade tension. The Flutter Method The Deflection Method The deflection method is much more subjective than the flutter method. Each blade will deflect differently and every user will determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with this method. 1. DISCONNECT BANDSAW FROM POWER. 2.
Adjusting Blade Support Bearings 3. Loosen the guide assembly lock bolt so that the support bearing can be rotated perpendicular to the blade in the next step. 4. Rotate the blade guide assembly until the face of the support bearing is perpendicular to the blade, as illustrated in the Figure 30. The support bearings are positioned behind the blade on the blade guides and prevent it from deflecting backward during cutting operations.
Tip: To quickly gauge this setting, fold a crisp dollar bill in half twice (when folded tightly, four thicknesses of a dollar bill is approximately 0.016"). Place the folded dollar bill between the support bearing and the blade, as shown in Figure 32. 2. Familiarize yourself with the blade guide controls shown in Figure 33. Guide Bearing Adjustment Cap Screws Knurled Knob Cap Screw Locking Cap Screw (1 of 2) Figure 33. Blade guide bearing controls. 3. Figure 32.
4. Loosen both cap screws behind the guide bearings, then rotate the adjustment cap screws so the bearings evenly and lightly touch the sides of the blade (see the illustration in Figure 35) without deflecting it one way or the other. Note: When the blade guide bearings are properly adjusted against the blade, they should rotate smoothly as the blade moves. Table Tilt Calibration When properly adjusted, the positive stop bolt enables the table to be quickly returned perpendicular to the blade.
5. Completely raise the upper blade guide assembly, then place the machinist's square flat on the table and against the side of the blade, as illustrated in Figure 37. Jam Nut Square Table Positive Stop Aligning Table To ensure cutting accuracy, the table must be aligned so the miter slot is parallel with the bandsaw blade. Tools Needed Qty Straightedge 2'................................................... 1 Fine Ruler........................................................... 1 Masking Tape...........
5. Use the fine ruler to measure the distance between the straightedge and miter slot at the front and back of the table (see Figure 39). Aligning Fence —If the distances are the same, no further adjustments are required. To ensure accurate cutting when using the fence, the face of the fence must be parallel to the table miter slot and, thus, to the side of the blade. —If the distances are different, continue with Step 6. 6.
SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide.
The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of performing the following types of cuts: Disabling & Locking Switch Straight Cuts • • • • • • Miters Angles Compound Angles Resawing Ripping Crosscutting Irregular Cuts • • • • Simple and Complex Curves Duplicate Parts Circles Beveled Curves A properly adjusted bandsaw can be safer to operate than most other saws and performs many functions with ease and accuracy.
Workpiece Inspection Some workpieces are not safe to cut or may require modification before they are safe to cut. Before cutting, inspect all workpieces for the following: • • Guide Post The guide post, shown in Figure 43, allows the upper blade guide assembly to be quickly adjusted for height. When cutting, the blade guides must always be positioned so they just clear (no more than 1⁄4") the workpiece.
Table Tilt Blade Speed The table can be tilted to make angled or beveled cuts. A simple tilt scale is provided on the trunnion for a quick gauge (see Figure 44). For more accurate results use a protractor. The Model G0555LX offers blade speeds of 1800 and 3100 FPM. Speed changes are made by repositioning the V-belt in different pulley grooves. Keep in mind, cutting results are not just related to blade speed.
3. Pivot the motor so the upper cap screw slides to the right of the slot. This releases the belt tension. 4. Position the belt in the pulley grooves needed (see Figure 46) for the desired speed. Blade Information Blade Dimensions Length Range.............................................. 93 1⁄ 2" Width Range..............................................
• Straight Cutting: Use the largest width blade that you own. Large blades excel at cutting straight lines and are less prone to wander. Tooth Style Figure 49 illustrates the three main blade tooth styles: Tooth Pitch Measured as TPI (teeth per inch), tooth pitch determines the number of teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster.
The most common causes of blade breakage are: • • • • • • • • • • Faulty alignment/adjustment of the guides. Forcing/twisting a wide blade around a short radius. Feeding the workpiece too fast. Dull teeth or damaged tooth set. Over-tensioned blade. Upper blade guide assembly set too high above the workpiece. Using a blade with a lumpy or improperly finished braze or weld. Continuously running the bandsaw when not in use. Leaving blade tensioned when not in use.
8. 9. Position the blade so that the teeth are facing to the right and down toward the table, then slide it through the table slot. Ripping Note: If the teeth will not point downward in any orientation, the blade is inside out. Remove the blade and twist it right-side out. "Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. Beveled rip cuts may be performed by tilting the table.
Crosscutting Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. Crosscuts can be 90° or angled using the miter gauge. Compound crosscuts are those where the miter is angled and the table titled. To make a crosscut: 1. Mark the workpiece on the edge where you want to begin the cut. 2. Adjust the blade guide assembly to the correct height. 3.
Cutting Curves Stacked Cuts When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line without twisting. If curves are sharp or tight, use a narrower blade with more TPI (teeth per inch) and make relief cuts to avoid having to back the workpiece away from the blade. One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together.
ACCESSORIES SECTION 5: ACCESSORIES Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. T20388—Success With Bandsaws Explore the many creative possibilities of floorstanding and portable bench-top bandsaws.
Timberwolf® 93 1⁄2" Bandsaw Blades Timber Wolf® Band Mill Blades are high performance bands. The exclusive use of low tensioned, high ductile Swedish silicon steel, unique geometric gullet designs and sets, unique manufacturing processes and quality control has resulted in the production of the finest band saw blades in the world. High Performance (HP) and Raker (RK) blades are specifically designed for detail work in 1" and smaller kiln dried wood when a very clean finish is required.
T23376—Universal Mobile Base Just add your own piece of plywood to complete this mobile kit for a custom fit under nearly any size machine. Two kickstand-mounted swivel casters easily drop down with a press from the foot for a quick transition from a stationary base to full maneuverability. G8984—Single Roller Stand G8985—5 Roller Stand These roller stands are invaluable when working solo in any shop for outfeeding and support tasks.
SECTION 6: MAINTENANCE Lubricating Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule: Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.
SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Power supply is at fault/switched OFF. 1.
Symptom Possible Cause Possible Solution Machine slows when operating. 1. 2. 3. 4. 1. 2. 3. 4. Ticking sound when the saw is running. 1. Blade weld contacting guide/support bearings (a light tick is normal). 2. Blade weld may be failing. 1. Use file or stone to smooth and round the back of the blade; slightly loosen the blade guides. 2. Inspect and replace blade if necessary (Page 36). Blade contacting table insert. 1. Table insert installed upside down or backwards. 2.
V-Belt Tension To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. V-belt tension should be checked at least every month—more often if the bandsaw is used daily. If the belt shows signs of cracks, fraying, and excessive wear, replace it as instructed in Replacing V-Belt on Page 47. Tensioning V-Belt Tool Needed Qty Hex Wrench 6mm............................................... 1 To properly tension the V-belt: 1.
Replacing V-Belt To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and be properly tensioned. Replace the V-belt if it shows signs of cracking, fraying, and excessive wear. Tools Needed Qty Hex Wrench 6mm............................................... 1 Wrench or Socket 13mm.................................... 1 Replacement V-Belt (Part No. P0555LX068)..... 1 To replace the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2.
Wheel Alignment Wheel alignment is important for optimal performance from your bandsaw. Wheels are properly aligned when they are parallel with each other and in the same plane or “coplanar” (see the illustration in the figure to the right). or When wheels are coplanar, the bandsaw is more likely to cut straight without wandering; and vibration, heat, and blade wear are considerably decreased because the blade is automatically balanced on the wheel.
Shimming a Wheel A wheel that is parallel with the other wheel, but is not coplanar, must be shimmed by the distance that it is not in the same plane with the other wheel. Tip: Electrical washers work well for shimming the wheel because the can easily be stacked to get the desired height. To shim a wheel: 1. DISCONNECT BANDSAW FROM POWER! 2. Adjust the upper wheel tracking so that it is parallel with the bottom wheel. 3.
3. Using a white crayon or other light color marker, mark the upper and lower wheels to indicate the measuring locations, as illustrated in Figure 72. Blade Lead Bandsaw blades may wander off the cut line when sawing, as shown in Figure 74. This is called blade lead. Upper Wheel A1 B1 A2 B2 Blade lead is usually caused by too fast of a feed rate, a dull or abused blade, or improper blade tension.
Fence Scale Calibration To skew your fence: 1. Cut a piece of scrap wood approximately ⁄4" thick x 3" wide x 17" long. On the wide face of the board, draw a straight line parallel to the long edge. 3 2. Slide the bandsaw fence out of the way and cut along the line halfway through the board. Turn the bandsaw OFF and wait for the blade to stop. Do not move the board. You may need to recalibrate the fence scale after changing or adjusting the blade, or if the scale is not producing accurate cuts.
Blade Tensioner The blade tensioner may need to be reset for one of the following reasons: • The blade tension quick release lever will not move to the right position when the tension scale is correctly adjusted for the installed blade. • You have installed a blade of a different length and the tensioner needs tightened. The procedure below describes how to decompress the spring in the blade tensioner to allow the quick release lever to perform its intended purpose.
machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
Electrical Locations Figure 77. G0555LX ON/OFF switch. Switch Motor -54- READ ELECTRICAL SAFETY ON PAGE 53! G0555LX (Mfg.
(Switches Viewed from Behind) 110V (Prewired) Lamp Wiring Switch Diagram Start/Stop Switch NO Work Lamp (40 Watt Maximum) Ground 5-15 Plug 110-120 VAC FFO Neutral Ground Hot 110 VAC Neutral Hot ON/OFF Switch NO FFO 5-15 Plug (Pre-wired) Ground Motor at 110V-120V (prewired) Start Capacitor 200 MFD 125 VAC Run Capacitor 30 MFD Start Capacitor 250 VAC 300MFD 125VAC Motor 110V 3 RED 2 GRAY 1 BLACK 4 YELLOW Ground Ground G0555LX (Mfg.
(Switches Viewed from Behind) 220V (Rewired) Wiring Lamp SwitchDiagram Start/Stop Switch NO NO Work Lamp (40 Watt Maximum) 5-15 Plug 110-120 VAC FFO Ground ON/OFF Switch FFO Ground G Ground Hot Neutral220 VAC Hot Hot 220 VAC 6-15 Plug (As Recommended) Motor at 110V-120V (prewired) Start Capacitor 200 MFD 125 VAC Run Capacitor 30 MFD 250 VAC Motor 220V 3 RED 1 BLACK Start Capacitor 300MFD 125VAC 2 GRAY 4 YELLOW Ground Ground -56- G0555LX (Mfg.
SECTION 9: PARTS Main 155 30 195 34 194 59 58 62 16 51 14 63 14-2 49 50 14-3 17 168 212 31 169 139 39 155 57 55 76 119 16 15 56 41 186 60 43 42 76 80 96 129 25 5 129 128 69 10 9 70 49 190 80 88 11 8 26 13 7 64 71 72 12 11-3 117 G0555LX (Mfg.
Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 12 13 14 14-1 14-2 14-3 15 16 17 19 21 22 23 24 25 26 28 29 30 31 33 34 35 38 39 40 41 BASE HEX BOLT 5/8-11 X 2-1/2 FLAT WASHER 5/8 HEX NUT 5/8-11 GUIDE PIN 6 X 15MM LOWER WHEEL SHAFT BALL BEARING 6204-2RS KEY 5 X 5 X 25MM FLAT WASHER 5/16 HEX BOLT 5/16-18 X 5/8 MOTOR 1HP 110V/220V 1PH MOTOR FAN FAN COVER WIRING BOX CAPACITOR COVER S CAPACITOR 300M 125V CONTACTOR PLATE CENT
Main Parts List (continued) REF PART # DESCRIPTION REF PART # DESCRIPTION 113 115 116 117 118 119 120 121 122 123 124 125 127 128 129 131 133 134 135 138 PN02 PB03 PLW01 PW07 P0555LX118 P0555LX119 P0555LX120 PSS100 P0555LX122 PCAP01 P0555LX124 PS01 PW03 P608-2RS P0555LX129 PN08 P0555LX133 P0555LX134 P0555LX135 PB12 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1 LOCK WASHER 5/16 FLAT WASHER 5/16 PINION SHAFT LOCK COLLAR GUIDE POST CONTROL KNOB SET SCREW 5/16-24 X 1-1/2 ADJUST NUT CAP SCREW 1/4-20 X 5/8 CORD CL
Table, Fence, & Stand 161 58 53 198 98 99 94 95 160 52 97 161 100 166 87 37 77 27 53 127 55 172 184 78 58 197 103 111 113 87 70 112 101 102 132 158 32 54 107 126 131 113 36 199 104 106 192 153 157 109 108 105 110 204 200 130 104 73 159 163 130 205 206 207 208 201 211 212 202 212 211 114-5 114-9 114-1 213 114-8 114-14 114-13 210 114-6 114-2 114-10 114-7 114-12 -60- 209 114-3 114-4 114 G0555LX (Mfg.
Table, Fence & Guides Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 27 32 36 37 52 53 54 55 58 70 73 77 78 87 94 95 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 114-1 114-2 114-3 114-4 114-5 114-6 PCAP43 PS28M P0555LX036 P0555LX037 P0555LX052 P0555LX053 P0555LX054 PS01 PHTEK7 PS06 PLW01 P0555LX077 P0555LX078 P0555LX087 PW06 PB05 P0555LX097 P0555LX098 PRP15M P0555LX100 P0555LX101 P0555LX102 P0555LX103 PB19 P0555LX105 PB12 P0555LX107 P0555LX108 PS18 P0555LX110 P0555LX
Labels 215 216 225 224 217 223 217 222 216 221 218 219 220 REF PART # DESCRIPTION REF PART # DESCRIPTION 215 216 217 218 219 220 P0555LX215 PLABEL-23 PLABEL-19B PPAINT-1 P0555LX219 P0555LX220 MACHINE ID LABEL CSA BLADE DOOR LABEL BANDSAW BLADE LABEL TOUCH UP PAINT-GRIZZLY GREEN MODEL NUMBER LABEL GRIZZLY.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
