Use and Care Manual

Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy
........................................... 2
Contact Info.................................................... 2
Machine Description
...................................... 2
Identification
................................................... 3
G0442 Machine Data Sheet
.......................... 4
G0601 Machine Data Sheet
.......................... 6
SECTION 1: SAFETY
....................................... 8
Safety Instructions for Machinery
.................. 8
Additional Safety for Dust Collectors
........... 10
SECTION 2: POWER SUPPLY
...................... 11
Availability
.................................................. 11
Full-Load Current Rating
........................... 11
Circuit Requirements
................................. 11
G0442 Circuit Requirements for 220V
...... 11
G0601 Circuit Requirements for 220V
...... 12
G0601 Circuit Requirements for 440V
...... 12
Connection Type
....................................... 12
Grounding Instructions
.............................. 12
Extension Cords
........................................ 12
G0601 440V Conversion
........................... 13
Correcting Phase Polarity (G0601 Only)
... 14
SECTION 3: SETUP
....................................... 15
Needed for Setup
......................................... 15
Unpacking
.................................................... 15
Inventory
...................................................... 16
Site Considerations
...................................... 18
Mounting to Shop Floor
............................... 19
Bolting to Concrete Floors
......................... 19
Assembly
..................................................... 20
Power Connection........................................ 28
G0442 Power Connection
......................... 28
G0601 Power Connection
......................... 28
Test Run
...................................................... 29
For Model G0601 Only
.............................. 29
SECTION 4: DESIGNING THE SYSTEM
....... 30
General
........................................................ 30
Duct Material
................................................ 30
Metal Duct
................................................. 31
Flexible Duct
.............................................. 31
System Design
............................................. 32
Decide Who Will Design
............................ 32
Sketch Your Shop Layout
.......................... 32
Sketch a Basic Duct Layout
...................... 32
Determine Required CFMs
........................ 33
Determining Main Line Duct Size
.............. 34
Determining Branch Line Duct Size
.......... 34
Planning Drop Downs
................................ 35
Calculating Duct Resistance
..................... 35
Example Materials List
.............................. 37
System Grounding
....................................... 38
SECTION 5: OPERATIONS
........................... 39
General
........................................................ 39
Remote Control
............................................ 39
Control Box Panel
........................................ 40
SECTION 6: ACCESSORIES
......................... 41
SECTION 7: MAINTENANCE
......................... 43
Schedule
...................................................... 43
Emptying Drum
............................................ 43
Cleaning Filters
............................................ 43
Rinsing Filter
................................................ 44
Removing/Replacing Filter
........................... 44
SECTION 8: SERVICE
................................... 46
Troubleshooting
........................................... 46
SECTION 9: WIRING
...................................... 48
Wiring Safety Instructions
............................ 48
G0442 Wiring Diagram
................................ 49
G0601 220V Wiring Diagram
....................... 50
G0601 440V Wiring Diagram
....................... 51
SECTION 10: PARTS
..................................... 52
Main
............................................................. 52
WARRANTY AND RETURNS
........................ 57