MODEL G0619 DELUXE SMALL MILL/DRILL OWNER'S MANUAL (For models manufactured since 07/18) COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2018 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CR8850 PRINTED IN CHINA V2.10.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Contact Info.................................................... 2 Manual Accuracy............................................ 2 Machine Data Sheet....................................... 3 Identification.................................................... 5 SECTION 1: SAFETY........................................ 6 Safety Instructions for Machinery................... 6 Additional Safety for Mill/Drills........................
INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. We are proud to provide a high-quality owner’s manual with your new machine! Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: techsupport@grizzly.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0619 6" X 21" MILL / DRILL Product Dimensions: Weight.............................................................................................................................................................. 364 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 33-3/4 in.
Table Info Table Length........................................................................................................................................ 21-5/8 in. Table Width........................................................................................................................................... 6-1/4 in. Table Thickness.................................................................................................................................... 1-1/2 in. Number of T-Slots.....
Identification A B C X D W V E F U G T S R Q O P H M N L J K I Figure 1. G0619 Identification. A. B. C. D. E. F. G. H. I. J. K. L. Safety Cover and Drawbar Fine Feed Knob Headstock Tilt Scale Main Power Switch Fine Feed Lock Knob w/Assist Lever Quill Feed Lever Precision Dovetailed Column Longitudinal (X-Axis) Handwheel Cast-Iron Base Vertical (Z-Axis) Handwheel Cross (Y-Axis) Handwheel Adjustable Foot Model G0619 (Mfd. Since 7/18) M. N. O. P. Q. R. S. T. U. V. W. X.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material.
Additional Safety for Mill/Drills You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with rotating cutters. You can be blinded or struck by broken cutting tools, metal chips, workpieces, or adjustment tools thrown from the rotating spindle with great force.
SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Inventory A The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. B If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. NOTICE Figure 3. G0619 out of the crate. If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.
Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Cap Screw 5mm 5mm Model G0619 (Mfd.
Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Bench Mounting Foot Mounting Number of Mounting Holes............................. 4 Diameter of Mounting Hardware Needed... 1 ⁄ 2" Items Needed: Qty Foot with Hex Nut M12-1.75................................ 4 The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage. Four leveling feet have been included with your mill/drill.
Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. To test run machine: 1. Clear all setup tools away from machine. 2. Press EMERGENCY STOP button in. 3.
Spindle Bearing Break-In You must complete this procedure to maintain the warranty. Failure to do this could cause rapid wear-and-tear of spindle bearings once they are placed under load. The spindle break-in procedure distributes lubrication throughout the bearings to reduce the risk of early bearing failure if there are any "dry" spots or areas where lubrication has settled in the bearings.
SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide.
Spindle Height Control Spindle height is changed by unlocking the quill lock and using the down feed handles or the fine feed knob (see Figure 11). The digital spindle height readout indicates the spindle height. Drill Chuck To install the drill chuck and arbor: 1. DISCONNECT THE MILL/DRILL FROM POWER! 2. Insert the chuck arbor into the spindle so it engages the alignment pin inside of the spindle and makes contact with the drawbar threads. 3.
5. NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. 6. R-8 Collets Using the 17mm wrench, loosen the drawbar one turn only. DO NOT remove it. Tap the top of the drawbar with the hammer. This will unseat the taper of the arbor from the spindle (see Figure 13). If you do not use the drill chuck and arbor, you need to use a collet to insert the cutting tool into the spindle.
To remove the collet: 1. DISCONNECT THE MILL/DRILL FROM POWER! 2. Tighten the headstock lock. LACERATION HAZARD! Leading edges of end mills and other cutting tools can be very sharp. Protect your hands with gloves or a shop towel when handling. Headstock Travel (Z-Axis and Rotation) Headstock height is adjustable in the vertical Zaxis to accept large workpieces. For unique milling operations, the headstock can be tilted right or left between 0° and 90°.
To tilt the headstock to the left or right: 1. DISCONNECT THE MILL/DRILL FROM POWER. 2. Using a 17mm wrench, loosen both headstock tilt acorn lock nuts (Figure 16). 3. Insert a 6mm hex wrench into the index pin release port (Figure 16), and turn the hex wrench clockwise to disengage the springloaded index pin from the headstock. 4. While watching the tilt scale, rotate the headstock to the required angle, and retighten the tilt acorn lock nuts to hold the headstock in place.
Control Panel I. Green LED Lamp: Glows when the machine is in the tapping mode, and does not glow in the milling/drilling mode. It is vital that you become familiar with the power controls before operating the Model G0619 (see Figure 19). J. Emergency Stop Button: Stops the mill/ drill. Rotate the button clockwise until it pops back out to reset it. A. Spindle RPM Display: Shows spindle RPM with an accuracy of +/- 10%. K.
Calculating Spindle RPM Closely follow the proper cutting speed and proper feed to reduce undue strain on all moving parts and increase operator safety. Prior to milling, determine the RPM needed to cut your workpiece, then set the RPM on the machine. To determine the needed RPM: 1. Use the table in Figure 20 to determine the cutting speed required for the material of your workpiece.
Milling/Drilling Mode Tapping Mode This mill/drill is designed to use most end mills, drill bits, and face cutters that are 2" in diameter or less. The milling table has a coolant trough with drain for an optional cutting fluid system. This mill/drill is designed to change spindle direction without stopping the spindle first. The wayed column allows for drill and tap changes and headstock repositioning without loosing the tool registration.
SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. H8177—Worktable with Angle Enjoy having an economical way to support your workpiece at an array of angles. This high-quality tilting worktable is quick and easy to set up and use. NOTICE Refer to our website or latest catalog for additional recommended accessories.
G9324—Boring Head Combo Set Hardened and ground adjusting screws along with a wide base design guarantee a long life and trouble-free use. Includes a 2" boring head, R-8 arbor with 7/16"-20 TPI, and a 12-piece 3/4" boring bar set. SB1349—16-Pc. Quick-Change Collet Set, R8 These spring collets are hardened and ground to exacting tolerances and offer incredible holding power.
T25437—Mini Mill Retrofit Kit - Pro Series Microstepper Upgrade the 2.5-Amp Compact Controller to an 8-Amp Pro-Series Microstepping Controller for more speed and power. Includes FlashCut CNC Windows-based software, (3) NEMA 23 454 oz.in. stepper motors with 10' cables, motor mounts, pulleys, belts, and associated hardware. Designed for our G0619 Deluxe Small Mill/Drill. T25547—Spindle Brake This Spindle Brake replaces the pin spanner wrench and makes tool changes fast, convenient, and safe.
SECTION 6: MAINTENANCE One on Each Side To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Figure 32. Headstock ball oiler locations. Daily Check: • Mill/drill is disconnected from power when not in use. • Loose mounting bolts. • Mill/drill is clean and lubricated.
SECTION 7: SERVICE Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Symptom Possible Cause Possible Solution Motor will not start. 1. Emergency stop button is pressed. 2. Chip guard switch at fault. 1. Reset switch or replace bad switch. 2.
Gibs and Backlash Milling Table Half-Nut Cap Screw During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or looseness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur. Tools Needed: Qty Wrench 10mm.................................................... 1 Hex Wrench 3mm............................................... 1 #3 Flat Tip Screwdriver......................................
Service Lubrication 2. Use the hex wrench to remove the two lower cap screws from the cabinet assembly (see Figure 38). On an annual basis, or every six months under heavy use, we recommend that you clean and lubricate the headstock leadscrew and gears with white lithium grease and a light machine oil. 3. Hold the cabinet assembly, and remove the two upper cap screws (see Figure 38). 4. Carefully lift and swing the cabinet assembly out of the way from the column, and rest it aside. 5.
machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
Electrical Components 20 Amp Fuse Main Power Switch 20 Amp Fuse Figure 40. Main power switch and fuse. Figure 39. Motor power supply circuit board. -34- READ ELECTRICAL SAFETY ON PAGE 33! Model G0619 (Mfd.
Figure 44. Tachometer electrical. Figure 41. Control panel electrical. Figure 42. Chip guard safety switch. Figure 43. Tapping button slip ring contact. Model G0619 (Mfd.
Wiring Diagram This wiring diagram can be viewed online in full color at www.grizzly.com.
SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Headstock & Controls Model G0619 (Mfd. Since 7/18) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.
Headstock & Controls Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23V2 24 25 26V2 27 28-1A 28A 29 29-1 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 DRILL CHUCK ARBOR R8 X JT6, 140MM L CHUCK 1-16MM JT6 SPINDLE OIL SEAL TAPER ROLLER BEARING 32907 OIL SEAL HEX NUT M5-.8 PHLP HD SCR M3-.
Headstock & Controls Parts List (Cont.) REF PART # DESCRIPTION REF PART # DESCRIPTION 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 CAP SCREW M4-.7 X 16 THRUST WASHER 20MM BLACK SLIP-RING ASSEMBLY WORM HOUSING BALL BEARING 8101 SUPPORT FLANGE CAP SCREW M4-.7 X 10 BALL OILER SCREW LOCK SLEEVE 6 X 20 CAP SCREW M5-.8 X 16 CAP SCREW M5-.
Column, Table & Inverter -40- BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. Model G0619 (Mfd.
Column, Table & Inverter Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 217 218 219V2 219-1 220-1A 220-2A 220-4A 220V3 223 225 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 P0619200 P0619201 P0619202 P0619203 P0619204 P0619205 P0619206 P0619207 P0619208 P0619209 P0619210 P0619211 P0619212 P0619213 P0619214 P0619217 P0619218 P0619219V2 P0619219-1 P0619220-1A P0619220-2A P0619220-4A P0619
Labels & Cosmetics 301 302 308 303 311 NOTICE FOLLOW SPINDLE BREAK-IN PROCEDURES BEFORE OPERATING THIS MACHINE! Failure to follow the break-in procedures included in your manual will lead to shortened tool life and may void warranty. NO 307 BR FO E L BE AK LO FO -IN W TI CE Fai TH RE PR SPIN pro lu OP OC D m ce re to IS L to anu du fo MA ER ED E ol al re llo CH A UR lif w s in w IN TIN ES e an ill le clu the E G d ad ded bre ! m ay to in ak vo sho yo -in id rten ur war ed ra nty .
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
