COMBINATION SANDER MODEL G1014Z INSTRUCTION MANUAL COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL, INC. REG.# TX 3 360 514 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1997.
Table Of Contents 1. 2. 3. 4. 5. 6. 7. 8. PAGE SAFETY ....................................................................................................................2 SAFETY RULES FOR ALL TOOLS ....................................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS..................................3 CIRCUIT REQUIREMENTS...................................................................................... 4 110V OPERATION .................................
SECTION 1: SAFETY WARNING: For Your Own Safety Read Instruction Manual Before Operating Sander a) Always wear eye protection. c) When disc sanding, support the workpiece on the worktable. b) When belt sanding, support the workpiece with a miter gauge, backstop or the worktable. f) Maintain 1⁄16'' maximum clearance between the work table and the sanding belt or disc. Safety Instructions For Power Tools These safety rules cannot cover every situation in a work shop.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool. 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. 13. DON’T OVERREACH. Keep proper footing and balance at all times. 18. CHECK DAMAGED PARTS.
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The 3/4 H.P. motor will safely draw 10 amps at 110V. If you operate this sander on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electrician. Under no circumstances should the grounding pin from any three-pronged plug be removed.
SECTION 3: GENERAL INFORMATION We are proud to bring you the Model G1014Z Combination Sander. The Model G1014Z is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G1014Z is a combination 6" x 48" belt and 9" disc sander that is capable of a wide variety of operations.
Unpacking Piece Inventory The Model G1014Z Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call our Customer Service number immediately for advice. After all the parts have been removed from the container, you should have: 1 1 1 1 1 1 1 1 1 4 4 2 4 1 1 1 1 Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise filing a freight claim can be difficult.
Clean up The work table and other unpainted parts of the Model G1014Z are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and cloth rags. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. Do not use chlorinebased solvents – if you happen to splash some onto a painted surface, you’ll ruin the finish. Site Considerations 1.
SECTION 4: ASSEMBLY Order Of Assembly Stand Most of your Combination Sander has been assembled at the factory. The few remaining pieces will go together quickly and should be done in the following order: The G1014Z Combination Sander stand is an open frame style. The four legs are connected with top and bottom cross braces. 1. 1. 2. 3. 4. 5.
2. Attach the longer upper and lower cross braces to 2 of the stand legs. Bolt together using the 5⁄16''-18 x 1⁄2'' Carriage Bolts, Washers and Hex Nuts provided. Figure 3. Repeat this step for the other 2 legs. Note: Do not tighten any bolts down until the stand is completely assembled. 4. Now attach the other sub-assembly to the ends of the short braces. Tighten down all the stand bolts at this time. Figure 5. Figure 5. Figure 3. 3.
Sanding Unit 1. Set the Sanding Unit on the Stand, carefully aligning the mounting holes in the cast iron base with the holes in the stand’s top panel. Note: The Sanding Unit comprises most of the weight of the machine. Please use caution when lifting the unit onto the stand. 2. Secure the Sanding Unit to the Stand using the 5⁄16"-18 x 1⁄2" Hex Bolts and 5⁄16" washers provided. 3. Install the Idler Roller by sliding its flat-ended axles into the slotted ends of the roller Adjustment Bars. Figure 6. 4.
6. Now install the Dust Port using the Hex Bolts and Washers as shown in Figure 9. 8. Now slide the working table assembly onto the support shaft and tighten the setscrews. Keep in mind that there should be a 1/16" gap between the sanding disc and the table. Figure 11. Figure 9. 7. The last step involves mounting the working table. Loosen the two setscrews in the cast iron base. Insert the table support rod into its hole, making sure the flat portion of the shaft is facing the setscrews.
SECTION 5: ADJUSTMENTS Belt Replacement Belt Tracking With the exception of Belt Tracking, adjustments to your Combination Sander should be made with the power off and the machine unplugged. The goal of this procedure is to achieve proper belt tracking that prevents the belt from wandering off to either side. Unlock the Quick-Release Lever by pulling the lever straight out. Figure 12. Slide the belt off the rollers straight toward you. Reverse this process to install a new belt. 1.
Belt Tensioning 2. Correct belt tension will insure that your sander functions properly. Too little tension will allow the belt to slip and may cause the sander to track erratically. Too much will cause the drive drum to creep on the drive shaft and possibly cause premature bearing failure. It is impossible to describe ideal belt tension. A good rule of thumb is less tension is better than too much. If the belt sounds like a drum when plucked, your tension is probably set too tight.
Vertical Positioning The 6" belt arm can also be operated in a vertical position. Adjustment procedures are listed below. 1. Loosen the two nuts shown in Figure 16 (one nut is obscured by the belt arm in this photo but it is directly below the visible one). With these nuts loose, the belt frame can be raised to its vertical position. Tighten the nuts down. Figure 17. Figure 16. 2. The Sanding Disc Table can also be moved to become a work table for belt sanding.
Changing Discs Table tilt To replace the sanding disc: 1. Loosen the table lock knob. Figure 19. 1. Remove the Working Table. 2. The table can now be set to any angle between 0-45˚. 2. Remove the Cover Knob and open the Cover Door. 3. Peel off the old Sanding Disc. Remove the backing from the new Disc, center it and press it firmly into place. 4.
SECTION 6: OPERATIONS Horizontal Sanding Test Run Once assembly is complete and adjustments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP button, just in case there’s a problem. The sander should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine further.
Curved Sanding To sand curves, use the end of the belt arm. Hold the workpiece firmly and apply light, even pressure to the belt. To avoid excessive loading of the belt in one area, move workpiece slowly across entire surface of belt. Figure 21. Disc Sanding 1. Loosen table lock knob and tilt work table to desired angle. Tighten lock knob. 2. Ease workpiece into the half of the disc that spins down toward the table. Figure 22. 3.
SECTION 7: MAINTENANCE General Lubrication Make a habit of inspecting your sander each time you use it. Check for the following conditions and repair or replace when necessary. Your combination sander is equipped with shielded and pre-lubricated ball bearings and require no lubrication for the life of the bearings. All bearings are common sizes and are readily available from a local bearing supply house or our Service Department. 1. Loose mounting bolts. 2. Worn switch. 3.
SECTION 8: CLOSURE The following pages contain general machine specifications, parts diagram and list and Warranty/Return information for your Model G1014Z Combination Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
Machine Data GRIZZLY MODEL G1014Z COMBINATION SANDER Design Type .......................................................................................................................... Floor Model Overall Dimensions and Specifications: Base ........................................................................................................................16 1⁄2" x 15" Height (Belt arm horizontal) ................................................................................................
G1014Z Combination Sander -21- A 15 7 6 11 96 4 103 96 39 13 95 12 107 108 9 3 100 81A 91 92 84A 8 2 1 B 99 102 87A 101 83A 88A 98 86A 2 85A 62A 94 106 89 5 3 106 89 B 105 116 59 115 62A 105 82A 2 114 64 3
-22- G1014Z Combination Sander 14 32 13 24 25 26 97 31 33 22 27 21 28 10 77 23 29 10 34 35 33 42 42 32 31 20 28 27 69 25 44 97 25 26 32 19 30 36 18 10 40 93 52 37 70 80 13 41 10 A 97 12 50 27 56 57 53A 97 41 43 90 49 71
112 13 104 12 113 12 13 13 65 32 109 110 111 13 12 12 65 13 65 12 13 58 41 G1014Z Combination Sander -23-
REF PART # 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 49 50 52 53A 56 P1014001 PR03M P6201 P1014004 G1214 PK02M PR02M P1014008 P1014009 PSS02 P1014011 PN02 PW07 P1014014 P1014015 PCB06 P1014019 P1014020 P1014021 G1217 P1014023 P1014024 PW06 PS04 PS01 P1014028 P1014029 P1014030 P1014031 PB09 P1014033 PVFM25 P1014035 P1014036 P1014037 PB12 P1014040 PB03 PSS03 P1014043 P1014044 P1014049 P1014050 P1014052 PSW07 PN04 -24- DESCRI
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
