Use and Care Manual

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Model T28780 T28781 (Mfd. Since 04/20)
Free-Hand Routing
Irregular or free-hand routing takes a high degree
of skill and dexterity and is done without the pro-
tection and aid of the fence and router bit guard.
The most dangerous part of free-hand routing is
beginning the cut, when the router bit first con-
tacts the workpiece. It tends to jerk or kick back,
presenting an injury hazard to the operator.
Free-hand or irregular routing greatly
increases the chance that the operator may
lose control of the workpiece, which could
result in serious personal injury. Therefore,
a starting pin or block and a custom guard
or workpiece holding jig MUST be used.
Workpiece
Feed Direction
Swing
Starting Pin
Rub
Collar
R
o
t
a
t
i
o
n
Figure 55. Illustration of free-hand routing using
a starting pin.
To reduce the likelihood of kickback when free-
hand routing, use the starting pin or a block (see
Figures 55–56 for examples). This will allow you
to anchor and slowly pivot the workpiece into the
bit as the cut is started, making the operation
more stable and safe.
6. Secure zero-clearance fence board and
router bit guard to fence base, then make
sure fence is parallel with table T-slot (see
Squaring Fence & Table on Page 31).
7. Check for proper clearance, connect router
table to power, then make test cut to verify
results.
ALWAYS use hold-downs or featherboards
and push sticks when shaping small or
narrow stock. These devices keep your
hands away from spinning router bit and
sufficiently support stock to allow a safe
and effective cut, reducing risk of personal
injury.