MODEL T21322 7 1⁄ 2" MINI SHEAR BRAKE OWNER'S MANUAL (FOR MACHINES MANUFACTURED AFTER 2/09) 8DENG><=I B6G8=! '%%.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION ............................................... 2 BVcjVa 6XXjgVXn ########################################### ' 8dciVXi >c[d#################################################### ' ;jcXi^dcVa DkZgk^Zl ###################################### ' >YZci^[^XVi^dc ################################################### ( BVX]^cZ 9ViV H]ZZi ###################################### ) SECTION 1: SAFETY .......................................
INTRODUCTION Manual Accuracy Functional Overview LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i" ^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd ]VeeZc VcY lZ Vedad\^oZ [dg i]Zb# I]^h , &¿ ' B^c^ H]ZVg 7gV`Z d[[Zgh i]Z bZiValdg`Zg i]Z [daadl^c\ ild hZeVgViZ bZiVa"[dgb^c\ iddah! l]^X] VgZ XdbW^cZY ^cid dcZ bVX]^cZ# 6ahd! dl^c\ id djg ed
Identification 7 6 9 8 : Shear A @ Brake ? > = < ; Figure 1# >YZci^[^XVi^dc# A# B# C# D# E# F# @c^[Z 6Y_jhibZci HXgZlh ;^mZY @c^[Z GZiV^cZg H]ZVg^c\ @c^[Z ;^mZY @c^[Z Ldg` AZkZg
Machine Data Sheet MACHINE DATA SHEET 8jhidbZg HZgk^XZ / *,% *)+".++( Id DgYZg 8Vaa/ -%% *'("),,, ;Vm / -%% )(-"*.
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3AFETY )NSTRUCTIONS FOR -ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# +%%0 #(),$2%. !.$ 6)3)4/23 !7!9 @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" iVcXZ [gdb i]Z ldg` VgZV# -!+% 7/2+3(/0 #(),$02//& JhZ eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ hiVgi hl^iX] `Znh# .%6%2 ,%!6% 7(%. -!#().% )3 25..).
Additional Safety for Shear Brake Machines 1# 2# OVERLOADING BRAKE# DkZgadVY^c\ i]^h idda XVc XVjhZ ^c_jgn [gdb [an^c\ eVgih# 9d cdi ZmXZZY i]Z XVeVX^i^Zh heZX^[^ZY dc Page 4# USAGE# 9d cdi jhZ i]Z WgV`Z Vh V egZhh dg V aZkZg"deZgViZY Xgjh]^c\ idda# CZkZg jhZ i]^h bVX]^cZ l^i]dji [jaan jcYZghiVcY" ^c\ ^ih a^b^iVi^dch# 3# METAL EDGES# 6alVnh X]Vb[Zg VcY YZ" Wjgg h]Vge h]ZZi bZiVa ZY\Zh WZ[dgZ WZcY" ^c\ dg gdaa^c\ h]ZZi bZiVa# H]Vge ZY\Zh XVc Xji ndjg [^c\Zgh id i]Z WdcZ# 4#
SECTION 2: SETUP Set Up Items Needed This machine presents serious injury hazards to untrained users# Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZi je egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty HV[Zin
Inventory Clean Up Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Site Considerations Workbench Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ ldg`WZcX]Zh bVn gZfj^gZ VYY^i^dcVa gZ^c" [dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY ldg`e^ZXZ# Mounting Bdjci ^i id V ldg`WZcX] i]gdj\] i]Z ]daZh ^c i]Z WVhZ# Bdjci^c\ ]VgYlVgZ ]Vh WZZc ^cXajYZY l^i] ndjg WgV`Z h]ZVg! ]dlZkZg ^[ ndj ]VkZ heZX^Va bdjci^c\ gZfj^gZbZcih i]ZgZ VgZ di]Zg bdjci^c\ dei^dch VkV^aVWaZ# G:B:B7:G! cZkZg jhZ ^beVXi iddah id
Setup 3# Jh^c\ V )bb ]Zm lgZcX]! addhZc Vaa d[ i]Z XVe hXgZlh i]Vi ]daY i]Z \^W Figure 8 ! i]Zc ha^YZ i]Z - [^c\Zg dji# I]Z BdYZa I'&('' XdbZh [gdb i]Z [VXidgn Vabdhi [jaan VhhZbWaZY# =dlZkZg! hdbZ b^cdg Y^hVhhZb" Wan ^h gZfj^gZY id gZbdkZ hidgV\Z \gZVhZ VcY id gZajWg^XViZ i]Z XaZVcZY eVgih# 4# 8aZVc Vaa i]Z [^c\Zgh! i]Z [^c\Zg \^W! VcY [^c\Zg hZVi ^c i]Z XVhi^c\ l^i] b^cZgVa he^g^ih Figure 9 # To set up the machine: 1# >chZgi i]Z ldg` aZkZg ^cid i]Z ]jW! hd i]Z i^e d[ i]Z i
8# EaVXZ i]Z [^c\Zg hZVi^c\ idda ^cid i]Z [^c\Zg gZXZ^kZg hZVi Figure 10 VcY jhZ i]Z ldg` aZkZg id adlZg VcY ha^\]ian egZadVY i]Z [^c\Zg V\V^chi i]Z hZVi^c\ idda id hZVi i]Z [^c\Zg# 9# L]^aZ ]daY^c\ i]Z [^c\Zgh ^c i]Z hZViZY edh^" i^dc Figure 11 l^i] i]Z ldg` aZkZg! i^\]iZc Vaa i]Z \^W XVe hXgZlh VcY gZ^chiVaa i]Z [^c\Zg gZXZ^kZg# <^W 8Ve HXgZl HZVi^c\ Idda Figure 10# HZVi^c\ [^c\Zgh# "&'" Figure 11# HZViZY [^c\Zgh# BdYZa I'&('' B[\# V[iZg '$%.
SECTION 3: OPERATIONS Damage to your eyes, hands and feet could result from using this machine without proper protective gear# Always wear safety glasses, leather gloves, and steel toe footwear when operating this machine# The bending brake on this machine presents a pinching hazard# Make sure no body part or clothing is near the area where metal bending occurs# Failure to follow this warning may result in fingers being crushed or severed, leading to severe personal injury# General Brake Operations I]Z Bd
Bend Allowance Bending Sheet Metal 7ZcY^c\ h]ZZi bZiVa ha^\]ian X]Vc\Zh i]Z aZc\i] d[ i]Z ldg`e^ZXZ# 8dbeZchVi^c\ [dg i]^h X]Vc\Z ^h XVaaZY WZcY VaadlVcXZ# Ine^XVaan! WZcY VaadlVcXZ bjhi WZ YZiZgb^cZY l]Zc eaVcc^c\ i]Z hiVgi^c\ aZc\i] d[ i]Z ldg`e^ZXZ VcY edh^i^dc d[ ndjg hXg^WZ a^cZh# >[ WZcY VaadlVcXZ ^h ^\cdgZY! ndjg egd_ZXi dg ^ih WZci h^YZh bVn WZ adc\Zg dg h]dgiZg i]Vc ndj dg^\^cVaan ^ciZcYZY! YZeZcY^c\ dc l]Zi]Zg ndj bZVhjgZ [gdb i]Z djih^YZ dg ^ch^YZ d[ i]Z WZcY
2# JhZ i]Z ldg` aZkZg id gV^hZ i]Z [^c\Zgh# 3# A^[i i]Z [^c\Zg gZXZ^kZg je VcY dji d[ i]Z gZXZ^kZg hadi ^c i]Z WVhZ Figure 14 # 7# L]^aZ ]daY^c\ i]Z h]ZZi bZiVa hiZVYn! jhZ i]Z ldg` aZkZg id adlZg i]Z [^c\Zgh VcY WZcY i]Z ldg`e^ZXZ id i]Z YZh^gZY WZcY gVY^jh Figure 16 # Figure 14# GZbdk^c\ [^c\Zg gZXZ^kZg edh^i^dc# Figure 16# 7ZcY^c\ i]Z ldg`e^ZXZ# GdiViZ i]Z [^c\Zg gZXZ^kZg hd i]Z YZh^gZY K"\gddkZ ^h [VX^c\ je VcY gZ^chZgi i]Z gZXZ^k" Zg ^c i]Z hadi Figure 15 # 8# GV^hZ i]Z [^
General Shear Operations NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects# Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training# I]^h bVX]^cZ jhZh V hZi d[ gZkZgh^WaZ `c^kZh i]Vi h]ZVg b^aY hiZZa je id '' \Vj\Z# 6 bdkVWaZ adlZg `c^[Z eVhhZh cZmi id i]Z [^mZY jeeZg `c^[Z! XgZVi^c\ V h]ZVg^c\ VXi^d
Cutting Sheet Metal 4# To cut sheet metal: 1# Edh^i^dc dcZ hfjVgZ ZY\Z d[ i]Z ldg`e^ZXZ je V\V^chi V \j^YZ i]Vi ^h XVhi ^cid i]Z ]djh" ^c\ Figure 21 ! VcY jhZ i]Z ldg` aZkZg id h]ZVg i]Z bZiVa# GZbdkZ i]Z gZVg hide Figure 19 ! hd i]Z ldg`e^ZXZ XVc WZ hjeedgiZY ^c Xjii^c\ deZgV" i^dch# Figure 21# Ldg`e^ZXZ edh^i^dc^c\# ;^c\Zg GZXZ^kZg GZVg Hide Figure 19# GZVg VY_jhiVWaZ hide# 2# 5# L]Zc i]Z Xji ^h XdbeaZiZ! gZbdkZ i]Z bZiVa [gdb i]Z bVX]^cZ# Note: For maximum knife lif
688:HHDG>:H SECTION 4: ACCESSORIES H5614—Wire Gauge US Standard 8Va^WgViZY [dg h]ZZi bZiVa h^oZY [gdb % id (% \Vj\Z# I]Z [gdci ^h bVg`ZY l^i] \Vj\Z h^oZh! i]Z WVX` ^h bVg`ZY l^i] VXijVa ^cX] bZVhjgZbZcih# H6073—Deluxe Power Snip A^\]ilZ^\]i Vajb^cjb XVhi ]VcYaZh# ;jaa ( &¿ ' aZc\i] d[ Xji# GZeaVXZVWaZ hiZZa `c^kZh# ;jaan ZcXadhZY [^c\Zg addeh egdiZXi ]VcYh [gdb h]Vge ZY\Zh# Adc\ ]VcYaZh egdk^YZ eaZcin d[ aZkZgV\Z# Bjai^"ejgedhZ hc^e [dg h]ZZi bZiVa! k^cna VcY eaVh" i^
G4956—Super Nibbler I]Z hjeZg c^WWaZg ^h _jhi i]Z i^X`Zi [dg Xjii^c\ h]ZZi bZiVa je id ( ¿ +) i]^X`# :migZbZan cVggdl ]ZVYZY YZh^\c Vaadlh Xjih ^c ]VgY"id"gZVX] VgZVh! nZi hi^aa [ZVijgZh V hV[Zin \jVgY id egZkZci [an^c\ hea^ciZgh# &% &¿) dkZgVaa# G8781—41 ⁄ 2" Suction Cup =VcYaZ eaViZ \aVhh! \aVhh b^ggdgh VcY h]ZZi bZiVa l^i] hV[Zin VcY hZXjg^in# H^beaZ ]VY aZkZg VXi^dc egdk^YZh igZbZcYdjh \g^ee^c\ edlZg dc Vcn [aVi! hbddi] bViZg^Va# 7jn ild hjXi^dc Xjeh [dg ild" ]VcYZY Xdcigda
SECTION 5: MAINTENANCE Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadl i]^h bV^ciZcVcXZ hX]ZYjaZ VcY gZ[Zg id Vcn heZX^[^X ^chigjXi^dch \^kZc ^c i]^h hZXi^dc# Lubrication To lubricate the machine: 1# Daily Check: AddhZ bdjci^c\ Wdaih# 6cn di]Zg jchV[Z XdcY^i^dc# Jh^c\ Vc d^a XVc [^aaZY l^i] Vcn ineZ d[ bVX]^cZ dg bdidg d^a! ajWg^XViZ i]Z [^c\Zgh! [^c\Zg gZXZ^kZg! `cjX`aZ hdX`Zih! ha^YZh! VcY `c^kZh Figure 30 # @c^kZh Weekly Maintenance: 8aZVc bVX]^cZ# A
3# JchXgZl i]Z ldg` aZkZg gZiV^c^c\ i]jbW hXgZl VcY i]Zc gZbdkZ i]Z aZkZg Figure 32 # 5# Jh^c\ b^cZgVa he^g^ih! V Wgjh] VcY V gV\! XaZVc VcY Ygn i]Z gVX` VcY e^c^dc \ZVgh Figure 33 VcY i]Z \ZVg ]djh^c\# AjWg^XViZ =ZgZ
SECTION 6: SERVICE GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m dg VY_jhi ndjg bVX]^cZ ^[ V egdWaZb YZkZa" deh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Adjusting Knives The shear on this machine presents a cutting hazard# Make sure no body part is near the knives when shearing occurs# Failure to follow this warning may result in fingers being cut leading to personal injury# ·>[ i]Z h]ZVg Xjih i]Z eVeZg eddgan Vi Vcn adXVi^dc dg ^[ i]Z `c^[Z W^cYh! i]Z `c^kZh cZZY id WZ VY_jhiZY# EgdXZZY id Step 3# 3# Jh^c\ i]Z )bb ]Zm lgZcX]! addhZc i]Z [gdci `c^[Z gZiV^c^c\ XVe hXgZlh Figure 35 dc Wdi] h^YZh d[ i]Z h]ZVg# H]ZVg^c\ @c^[Z ;gdci
Knife Sharpening/ Replacement 3# Jh^c\ V (bb ]Zm lgZcX]! gZbdkZ i]Z ild h]ZVg^c\ `c^[Z gZiV^c^c\ XVe hXgZlh Figure 36 # 4# GZbdkZ i]Z `c^kZh VcY hlVe i]Z edh^i^dc d[ i]Z `c^kZh id ZmedhZ cZl Xjii^c\ ZY\Zh dg gZeaVXZ i]Z `c^kZh Figure 37 # The shear on this machine presents a cutting hazard# Make sure no body part is near the knives when shearing occurs# Failure to follow this warning may result in fingers being cut leading to personal injury# I]Z `c^kZh dc i]^h h]ZVg VgZ g
SECTION 7: PARTS Parts Breakdown and List '& '. '% + &. &. ' (% '' , &' '- && &* (* '* ') &% '( - . &+ &, (( (& & () ( (' '+ * ) &( REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HEX BOLT M10-1.5 X 75 WORK LEVER KNURLED THUMB KNOB HEX WRENCH 5MM MAIN CASTING FIXED KNIFE SHEARING KNIFE FINGER 8" FINGER 1-1/8" FINGER 13/16" FINGER 5/8" FINGER 7/16" FINGER RECEIVER STOP KNURLED THUMB KNOB CAP SCREW M5-.8 X 12 CAP SCREW M5-.
Label Placement and Parts &%% &%& &%( &%) &%' REF PART # DESCRIPTION REF PART # DESCRIPTION 100 101 102 PT21322100 PT21322101 PT21322102 AMPUTATION WARNING LABEL GRIZZLY LOGO LABEL MACHINE DATA LABEL 103 104 PT21322103 PPAINT-1 PINCH WARNING LABEL GRIZZLY GREEN PAINT Safety labels warn about machine hazards and ways to prevent injury# The owner of this machine MUST maintain the original location and readability of the labels on the machine# If any label is removed or becomes unreadable, REP
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