MODEL G0563/G0564 OSCILLATING EDGE SANDER OWNER'S MANUAL (For models manufactured since 10/11) 247570 COPYRIGHT © JULY, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER 2014 (WK) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CA6304 PRINTED IN TAIWAN V2.09.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Machine Description....................................... 2 Contact Info.................................................... 2 Manual Accuracy............................................ 2 G0563 Machine Data Sheet........................... 3 G0564 Machine Data Sheet........................... 5 Machine Features........................................... 7 SECTION 1: SAFETY........................................
INTRODUCTION Machine Description Manual Accuracy The Model G0563/G0564 Oscillating Edge Sander features an oscillating belt and spindle drum, two dust ports, a T-Slot and miter gauge, and a quick release tension lever. Vertical adjustment of the edge-sanding table is handwheel-controlled, and the sanding belt tilts from 0 to 90 degrees. We are proud to provide a high-quality owner’s manual with your new machine! Both models are equipped with a 240V, singlephase motor.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0563 OSCILLATING EDGE SANDER 2 HP Product Dimensions: Weight.............................................................................................................................................................. 396 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 50-1/2 x 23 x 49 in.
Table Information Table Length........................................................................................................................................ 26-7/8 in. Table Width................................................................................................................................................ 12 in. Table Thickness.................................................................................................................................... 1-1/4 in. Table Travel.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0564 OSCILLATING EDGE SANDER 3 HP Product Dimensions: Weight.............................................................................................................................................................. 495 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 60 x 28 x 49 in.
Table Information Table Length........................................................................................................................................ 35-1/2 in. Table Width................................................................................................................................................ 12 in. Table Thickness.................................................................................................................................... 1-1/2 in. Table Travel.
Machine Features B C E D F A P G O H N I M L J K Figure 1. Main features of the G0563/G0564. A. B. C. D. E. F. G. H. Sanding Spindle Table Sanding Spindle Belt Access Door Emergency Stop Switch Back Stop Rear Dust Port Motor Angle Adjustment & Lock Handle I. J. K. L. M. N. O. P.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION.
Additional Safety for Oscillating Edge Sanders WORKPIECE PRESSURE. Do not jam the workpiece against the sanding surfaces. Firmly grasp the workpiece in both hands and ease it against the belt/spindle using light pressure. FOREIGN MATERIAL. Always inspect stock for nails, staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding operations. HAND PLACEMENT. Do not place hands near, or in contact with, sanding surfaces during operation. DUST COLLECTION.
SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
SECTION 3: SET UP Needed for Setup To reduce your risk of serious injury, read this entire manual BEFORE using machine. Wear safety glasses during the entire setup process! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Inventory C B D A N O E K J L I M H G F Figure 3. Box contents. After all the parts have been removed from the packaging, you should have the following items: Box Contents: (Figure 3) A. Fence.......................................................... 1 B. Front Dust Port............................................ 1 C. Spindle Table Assembly.............................. 1 D. Sanding Belt................................................ 1 E. Rear Dust Port Cover.................................
Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Hardware Recognition Chart Model G0563/G0564 (Mfd.
Back Stop Dust Port Cover Components and Hardware Needed: Qty Hex Bolts 5 ⁄ 16"-18 x 1".......................................... 2 Flat Washers 5/16"................................................ 2 Back Stop........................................................... 1 Components and Hardware Needed: Qty Dust Port Cover.................................................. 1 Hinge Pins.......................................................... 2 Tools Needed: Open-End Wrench 10 x 12mm......................
Dust Ports Dust Collection Components and Hardware Needed: Qty Dust Ports........................................................... 2 Phillips Head Screws 1⁄4"-20 x 3 ⁄ 8"....................... 4 Flat Washers 1/4"................................................. 4 Hinge Pins.......................................................... 2 There are two 4" dust collection ports for the sander that should be connected to a dust collector. The port locations are shown in Figure 9.
Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. 4. Turn machine ON. Press Emergency Stop Button, shown in Figure 11.
SECTION 4: OPERATIONS Damage to your eyes, lungs, and hearing could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Emergency Stop Button The Model G0563/G0564 is equipped with an emergency stop button on top of the sander. Should an emergency occur during use of the sander, immediately press the emergency stop button. See Figure 12 for emergency stop button location.
Installing Belt Belt Tracking Components and Hardware Needed: Qty Sanding Belt........................................................1 After sanding belt has been installed or replaced, or used for a significant amount of time it is necessary to adjust the sanding belt tracking. To install belt: 1. 2. Open belt access door by removing the star knobs and opening all latches. Lift belt tensioning lever, as shown in Figure 13.
5. Table Adjustment Determine if sanding belt is tracking too high, or too low: —If belt tracks above center, turn adjustment nut, shown in Figure 14, counterclockwise. —If sanding belt tracks below center, turn adjustment nut clockwise. The table on the oscillating edge sander moves both vertically and horizontally to accommodate various workpieces shapes and thicknesses. Adjust table height periodically to reduce spot wear of your sanding belt. 6. Tighten jam nut. 7.
Miter Gauge To horizontally adjust table: 1. 2. Move table lock levers to the loose position, as illustrated by labels on machine. Push or pull table until there is a gap of no more than 1/16" from sanding belt, as shown in Figure 17. Maximum 1 ⁄16" gap The miter gauge needs to be adjusted perpendicular to the face of the belt when it is mounted in the table slot. To adjust miter gauge: 1.
Sanding Spindle 5. Slide sanding drum onto spindle, and insert spindle washer and hex bolt into top of spindle. The Model G0563/G0564 comes with a spindle sanding attachment for sanding curved surfaces. The included sanding drums measure 11/2", 2", and 3" in diameter. Be sure to periodically adjust table height to minimize spot wear on the spindle/ belt. 6. Insert rod into hole in base of spindle to anchor it, and tighten hex bolt, as shown in Figure 20. Components and Hardware Needed: Qty Spindle....
Spindle Table Height The spindle table on the oscillating edge sander can be moved vertically to accommodate various sanding operations and to decrease spot wear on the sanding drums. KEEP HANDS CLEAR of all pinch points when adjusting the spindle table. Spindle Sanding The spindle sander on the Model G0563/G0564 produces a high quality sanding finish on inside contours.
Edge & End Sanding Fence Proper use of the oscillating edge sander will yield excellent sanding results due to the oscillating movement. The Model G0563/G0564 comes with a removable fence to assist sanding operations when table is in the horizontal position. If you must feed a workpiece into the sanding belt corner first, feed the trailing corner first. Feeding the leading corner first could cause the sanding belt to grab the workpiece and jerk it out of your hands.
SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before performing service adjustments. Failure to do this may result in serious personal injury. After operating the Model G0563/G0564 for approximately 500 hours, refill the gearbox with oil. Keep hair, clothing, and jewelry away from moving parts at all times. Entanglement can result in death, amputation, or severe crushing injuries! To check and refill gearbox: Tools Needed: Wrench 10 x 12mm Open-End...........................
4. Remove the oil fill plug on top of the gearbox, as shown in Figure 29 and fill with SAE 80W gear oil until the level is 1/2" from the top. Grease Fittings and Oil Ports There are two oil ports shown in Figure 30 and four grease fittings shown in Figure 31. Lubricate these points after approximately 50 hours of use with light machine oil. Figure 29. Oil fill hole and screw. 5. Re-install gearbox cover with hex bolts and cap screws. Figure 30. Oil ports on oscillating assembly.
Tables Eccentric The tables of the Model G0563/G0564 can be kept rust-free with regular applications of products like G96® Gun Treatment, SLIPIT® , or Boeshield ® T-9 (see Accessories on Page 28 for more details). The eccentric on the Model G0563/G0564 is connected to the shaft by a set screw. This set screw needs to be tightened every time the gearbox oil is filled (every 500 hours).
SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Machine SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start. 1. Check power line for proper voltage. 1. Low voltage. 2.
Troubleshooting Sanding SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Deep sanding grooves or 1. Sanding belt grit too coarse for the marks in workpiece. desired finish. 2. Workpiece is being sanded across the grain. 3. Too much sanding force on workpiece. 4. Workpiece held still against the belt. 1. Use a finer grit sanding belt. 2. Sand with the grain. 3. Reduce pressure on workpiece while sanding. 4. Keep workpiece moving while sanding on the belt. Grains easily rub off the 1.
Always disconnect power to the machine before performing service adjustments. Failure to do this may result in serious personal injury. About Service This section is designed to help the operator with adjustments that were made at the factory and that may also need to be made during the life of the machine. This section is provided for your convenience— it is not a substitute for the Grizzly Service Department.
5. Loosen angle indicator pin screw, shown in Figure 35, 1⁄2 turn. To remove drive roller: 1. Remove hex nut and lock washer securing driver roller to shaft. 2. Thread the two 1⁄4"-20 x 13⁄4" cap screws on the puller four turns into the threaded holes in drive roller. 3. Thread and tighten the 5⁄16"-18 x 11⁄4" cap screw on the puller, shown in Figure 36, until drive roller is pulled. Figure 35. Angle indicator pin screw. 6.
machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
G0563 Wiring Diagram Disconnect power before performing any electrical service.
G0564 Wiring Diagram Disconnect power before performing any electrical service.
SECTION 9: PARTS G0563 Breakdown 10 67 24 11 156 23 5 30 45 60 7 12 90 75 60 45 157 22 21 30 13 14 17 16 18 D 56 19 176 169 58 62 38 61 41 57 60 64 168 40 36 42 39 35 167 35 100 103 100 102 161 101 186 93 162 164 102 170 92 165 169 163 186 121 166 106 107195 108 104 105 138 33 52 32 31 110 170 191 173 183 181 184 188 185 179 180 190 174 190 25 49 37 160 2 C re D A U U S T A H T IO lw A sp ay Z N ira s w A R D e th to r w ar a ! is h m ac en h in u s e .
G0563 Breakdown 193 76-1 76-4 76-3 191 105 110 190 94 109 92 194 138 95 76-2V2 154 104 191 192 97 138 134 130 133 126 129 127 1 26 193 50 76V2 132 51 197 50 28 89 130 131 134 137 125 195 128 133 190 194 196 80 133 136 134 135 133 79 134 187 132 91 173 88 63 158 90 53 90 124 158 123 122 77 122 198 156 54 69 187 55 53 7 8V2 M 71V2 O TO R TO :2 H E LT R S P B ,2 P S E 20 E IZ L E V E TA T , :6 D: S P B 1 7 S IN TA LE EE " X G 25 8 LE D B S R :3 9" L E
G0563 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8V2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 P0563001 P0563002 P0563003 P0563004 P0563005 P0563006 P0563007 P0563008V2 P0563009 P0563010 P0563011 P0563012 P0563013 P0563014 P0563015 P0563016 P0563017 P0563018 P0563019 P0563020 P0563021 P0563022 P0563023 P0563024 P0563025 P0563026 P0563027 P0563028 P0563029 P0563030 P0563031 P0563032
G0563 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147V2 147-1 147-2 147-3 147-4 147-5 147-6 148 P0563101 P0563102 P0563103 P0563104 P0563105 P0563106 P0563107 P0563108 P0563109 P0563110 P0563111 P0563112 P0563113 P0563114 P0563115 P0563116 P0563117 P0563118 P0563119 P0563120 P0563121 P0563122 P0563123 P0563
G0564 Breakdown 10 24 11 176 23 5 30 45 60 7 12 90 13 75 60 45 22 30 17 18 16 59 62 41 25 49 36 42 186 39 35 167 35 100 103 100 102 161 101 186 93 162 164 102 170 92 165 169 163 104 105 195 108 168 163 32 31 199 A U 145 10 153 154 65V2 78 148 171 170 113 116 117 112 111 116 C U S T T A H lw A IO sp ay Z N ira s w A R D e th to r w ar a ! is h m ac en h in u s e .
G0564 Breakdown 193 76-1 76-4 76-3 191 105 110 190 94 109 92 194 138 95 76-2V2 154 104 191 192 97 138 134 130 133 126 129 127 133 190 194 196 1 26 193 50 76V2 132 51 197 50 28 89 130 131 134 137 125 195 80 128 133 136 134 135 133 79 134 187 132 91 173 88 63 158 90 53 90 124 158 123 122 77 122 198 156 54 69 187 55 53 7 8V2 M 71V2 O TO R TO :2 H LT R S P ,2 P S 20 E IZ L E V E TA T , :6 D: S P B 1 7 S IN TA LE EE " X G 25 8 LE D B S R :3 9" L E IZ S P
G0564 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8V2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 P0564001 P0564002 P0564003 P0564004 P0564005 P0564006 P0564007 P0564008V2 P0564009 P0564010 P0564011 P0564012 P0564013 P0564014 P0564015 P0564016 P0564017 P0564018 P0564019 P0564020 P0564021 P0564022 P0564023 P0564024 P0564025 P0564026 P0564027 P0564028 P0564029 P0564030 P0564031 P0564032
G0564 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147V2 147-1 147-2 147-3 147-4 147-5 147-6 P0564100 P0564101 P0564102 P0564103 P0564104 P0564105 P0564106 P0564107 P0564108 P0564109 P0564110 P0564111 P0564112 P0564113 P0564114 P0564115 P0564116 P0564117 P0564118 P0564119 P0564120 P0564121 P0564122 P0564
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.