DUST COLLECTOR MODEL G1028Z/G1029 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY IMPORTS, INC.REG # TX 3170576 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REVISED FEBRUARY, 2002.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ..................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS ....................4 2. CIRCUIT REQUIREMENTS G1028Z ....................................................................................................................5 G1029 ......................................................................................................................5 GROUNDING .................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools Cont. 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For The Dust Collector 1. THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY. Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps. 2.
SECTION 2: CIRCUIT REQUIREMENTS G1028Z Wiring The G1028Z Dust Collector is pre-wired for 110V, but can be rewired for 220V. Refer to the wiring diagram included with this manual for instruction. Do not attempt to rewire the motor if the diagram is missing. Contact the appropriate service center for more information. A plug is not provided with the G1028Z. It will be necessary to purchase a standard 110V plug from your local hardware store.
We do not recommend the use of extension cords with 220V equipment. Instead, arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should the situation be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for the extension cord when using either 110V or 220V. The extension cord must also contain a ground wire and plug pin.
SECTION 3: INTRODUCTION Commentary Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. is proud to offer the Model G1028Z/G1029 Dust Collector. These dust collectors are a part of Grizzly’s growing family of fine machinery.
Unpacking Piece Inventory The Model G1028Z/G1029 Dust Collector is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice.
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Do not use gasoline or other petroleum-based solvents.
SECTION 4: ASSEMBLY Beginning Assembly Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Base Position the base plate upside down and locate the casters so they are within easy reach. Mount the casters to the base plate using sixteen (16) 5 ⁄16"-18 x 1⁄2" hex bolts provided. See Figure 2. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Collector Body Outlet The collector body includes the fan assembly, switch, and motor which are preassembled at the factory. Set the collector body on top of the base plate so the intake portion is near the edge of the base plate and the bolt holes are lined up as shown in Figure 3. Secure the collector body to the base plate with four (4) 5⁄16"-18 x 1⁄2" hex bolts provided. The outlet can now be attached to the main collector body.
Collector The collector attaches to each support bracket. The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced downward and the collector inlet faces toward the collector body. Secure the front support bracket to the collector with two (2) 5⁄16"-18 x 3⁄4" hex bolts provided.
Flex Hose Slip a loosened hose clamp over each end of the flex-hose and slide one end of the flex-hose over the outlet flange. Slide the other end of the flexhose onto the collector. Tighten each hose clamp until snug as shown in Figure 7. Bags 1. Hook the top loop of the filter bag over the support bracket as shown in Figure 8. Figure 8. Attaching filter bag. Figure 7. Attaching flex hose. 2.
3. Slip the steel band around the bag and tighten down as shown in Figure 10. Inlet Press the “Y” inlet onto the inlet cover flange as shown in Figure 11. The inlet is secured to the collector body by a press-on fit. Figure 10. Tightening steel band. Figure 11. Installing “Y” inlet.
SECTION 5: Designing The System General Material Selection The Model G1028Z/G1029 can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient. You have many choices regarding main line and branch line duct material.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection. Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (Figure 12) around the blast gate without interruption to the grounding system. Plastic Blast Gate Copper Ground Wire Metal Duct Figure 12.
Design Suggestions When designing a successful dust collection system, planning is the most important step. Before you set out to run the first section of duct, consider these general guidelines for an efficient system: 1. Machines that produce the most saw dust should be placed nearest to the dust collector. These machines include thickness planers, shapers, sanders and bandsaws. 2.
SECTION 6: OPERATIONS Test Run Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP button, just in case there is a problem.
SECTION 7: MAINTENANCE Lubrication Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Bag Cleaning General Regular periodic maintenance on your Model G1028Z/G1029 Dust Collector will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1. Loose mounting bolts. 2. Worn switch. 3.
SECTION 8: CLOSURE The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1028Z/G1029 Dust Collector. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate regional Service Department. Our trained service technicians will be glad to help you.
WIRE DIAGRAM 110 VOLT MOTOR WIRES BLACK YELLOW WHITE RED NOTE: THE WIRES FROM THE POWER SUPPLY, BESIDES THE GREEN GROUND WIRE, ARE INTERCHANGEABLE, THEREFORE COLORS ARE NOT SPECIFIED.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1028Z/G1029 DUST COLLECTOR Design Type:........................................................................................Single Stage - Upright on Casters Overall Dimensions: Base ............................................................................................................................211⁄4" x 331⁄2" Height .....................................................
27 14 20 23 24 21 20 2 17 19 23 25 28 22 11 2 16 10 8 12 9 18 7 31 2 -24- G1028Z/G1029 Dust Collector
REF 1 2 4 5 6 6A 7 8 9 10 10 11 12 14 15 16 17 17 18 19 20 21 22 23 24 25 25 26 27 28 29B 29A 30 30 31 34 35 38 G1028Z/G1029 Dust Collector PART # DESCRIPTION P1028001 PFB01 P1028004 PS06 P1028Z006 P1029006A P1028007 PB09 P1028009 P1028010 P1029010 P1028011 PW07 PFB01 PB03 PSW04 P1028Z017 P1029017 PN02 P1028019 P1028020 P1028021 G1027 P1028023 P1028024 P1028025 P1029025 P1028026 G1027 P1028028 P1029029B P1029029A PK32M PK28M CASTER FLANGE BOLT 5⁄16"-18 x 1⁄2" BASE PLATE PHLP HD SCR 10-24 X 3⁄8" INLET
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL # _____________________SERIAL #______________________Order #_________________________ The following information is given on a
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