MODEL G9860, G9860ZX, G9953, G9953ZX, & G9953ZXF EXTREME SERIES JOINTER OWNER'S Manual (For models manufactured since 09/11) Copyright © NOVEMBER, 2008 By Grizzly Industrial, Inc., REVISED OCTOBER, 2011 (BL) Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................................................................................................ 3 Manual Accuracy......................................................................................................................... 3 Contact Info................................................................................................................................. 3 Machine Description.................................................
SECTION 8: WIRING....................................................................................................................... 48 Wiring Safety Instructions......................................................................................................... 48 G9860 & G9860ZX Wiring Diagram.......................................................................................... 49 G9953 & G9953ZX Wiring Diagram...................................................................................
INTRODUCTION Manual Accuracy Contact Info LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh lZ hi^aa bV`Z Vc dXXVh^dcVa b^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadl id XdciVXi jh# 7Z[dgZ XdciVXi^c\! eaZVhZ \Zi i]Z hZg^Va cjbWZg V
Identification D A B E C F G I H Figure 1. Model G9860/G9860ZX identification. A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Controls (refer to Fence Controls on Page 25 for detailed Information) E. Control Panel (refer to Control Panel on Page 24 for detailed information). F. Infeed Table G. Depth of Cut Scale & Pointer H. Infeed Table Handwheel & Lock I. Outfeed Table Handwheel & Lock -4- Extreme Series Jointer (Mfg.
Model Specification Comparison G9860 G9860ZX G9953 G9953ZX G9953ZXF 3 3 5 5 5 Motor Voltage 220V 220V 220V 220V 220V/440V Motor Phase Single Single Single Single 3-Phase 12 ⁄ 2"W x 80"L 12 ⁄ 2"W x 80"L 16 ⁄4"W x 99 1⁄4"L 16 ⁄4"W x 99 1⁄4"L 16 1⁄4"W x 99 1⁄4"L Knife Spiral Knife Spiral Spiral 4 N/A 4 N/A N/A N/A 84 N/A 120 120 N/A 6 N/A 6 6 5900 RPM 5900 RPM 5000 RPM 5000 RPM 5000 RPM 23600 Effective 35400 20000 Effective 30000 Effective 30000 11 13 ⁄
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY. 6alVnh Y^h" XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg" k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX# # BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dc WZ[dgZ gZXdccZXi^c\ id Vkd^Y Vc jcZmeZXi" ZY dg jc^ciZci^dcVa hiVgi# APPROVED OPERATION.
Additional Safety Instructions for Jointers JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine! OUTFEED TABLE ALIGNMENT.
SECTION 2: POWER SUPPLY Availability Circuit Information 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a" VW^a^in VcY egdm^b^in d[ i]Z gZfj^gZY edlZg hjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih [dg i]^h bVX]^cZ! V cZl X^gXj^i bjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" i^dc! [^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZXig^XVa l^g^c\ bjhi WZ YdcZ Wn V fjVa^[^ZY ZaZXig^X^Vc ^c VXXdgYVcXZ l^i] Vaa Veea^XVWaZ XdYZh VcY hiVcYVgYh# 6 edlZg hj
Circuit Requirements for G9953/ G9953ZX Full-Load Current Rating.................... 25 Amps Nominal Voltage............................... 220V/240V Cycle...........................................................60 Hz Phase..................................................... 1-Phase Circuit Rating....................................... 30 Amps Plug/Receptacle............................NEMA L6-30 Cord..........
Grounding Requirements I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci d[ XZgiV^c bVa[jcXi^dch dg WgZV`Ydlch! \gdjcY^c\ gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V eVi] d[ aZVhi gZh^hiVcXZ [dg ZaZXig^X XjggZci# NOTICE No adapter is available or should be used with this machine.
Load Dial , LOAD 6& &$' 6' ($) I:8D D$A GZaVn G=C"&% .* .+ .- *$+ 3. Use a small, flat screwdriver to move the power lamp assembly lock latch to the left, as shown in Figure 7, pull the assembly loose from the panel, then replace the light bulb. 4. Re-install the lamp assembly, move the lock latch to the right to secure it. 5. Repeat Steps 3–4 for the ON button, then re-install the control panel onto the electrical pedestal. Rewiring Motor Figure 6. 440V overload relay set at 7 amps. 4.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Extreme Series Jointer is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs.
Inventory Clean Up The following is a description of the main components shipped with your machine. Lay the components out to inventory them. The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser, such as shown in Figure 10. For thorough cleaning, some parts must be removed. For optimum performance, clean all moving parts or sliding contact surfaces.
Site Considerations Floor Load Refer to the Model Specification Comparison chart on Page 5 for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine.
Using Machine Mounts Using machine mounts, shown in Figure 14, gives the advantage of fast leveling and vibration reduction. The large size of the foot pads distributes the weight of the machine to reduce strain on the floor. Moving & Assembling Jointer Your Extreme Series Jointer is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs.
NOTICE Make sure the straps do not touch the control panel pedestal in the next step. Also, make sure they stay under the base and do not slip to the infeed or outfeed tables to avoid damaging the machine. 4. Position the lifting straps under the ends of the cast iron base, as shown in Figure 16, then secure them to the power lifting equipment.
Installing Fence (G9860/G960ZX) 1. Remove the motor access panel on the back of the machine. 5. To secure the fence assembly, thread the T-slot nut onto the bottom of the lock shaft so that nut fits up into the slot of the fence support, as shown in Figure 20. 2. Remove the cap screws and lock washers that are pre-installed on the bottom of the fence support, then, with assistance, secure the support to the jointer with these cap screws and lock washers, as shown in Figure 18.
Adjusting Cutterhead Guard Tension The cutterhead guard is a critical safety feature of this jointer. You MUST install and verify its operation before using the jointer! Failure to properly install this guard will greatly increase the risk of serious personal injury. To adjust the cutterhead guard tension: 1. DISCONNECT MACHINE FROM POWER! 2. Loosen the lock knob shown in Figure 22 that secures the cutterhead guard shaft.
Note: On the knife-style cutterhead models, rotate the knurled knob on the cutterhead lock pin underneath the back of the fence assembly until it pops in toward the cutterhead. As you rotate the cutterhead pulley, the pin will engage one of the four indents on the stop plate and lock the cutterhead in the correct position for this procedure (see Figure 24). To disengage the pin, pull it out and rotate it 1 ⁄2 turn. 3.
5. Loosen the outfeed table lock and rotate the handwheel until the cutter edge just touches the straightedge when at TDC, then tighten the table lock. The outfeed table MUST be even with the cutter edges to reduce the risk of kickback and to help ensure good cutting results. Tip: Some advanced woodworkers have found that they can virtually eliminate snipe by setting the outfeed table in the following manner: Perform Steps 1–5.
Dust Collection DO NOT operate your jointer without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector.
— If the cutterhead is rotating counterclockwise (from right-to-left), the motor is wired out of phase. Disconnect the jointer from power, then switch any two hot leads coming from the power source. 9. If not already done, use the stop button to turn the machine OFF. Power Lamp Stop Button ON Button 10. WITHOUT resetting the stop switch, press the ON button. The machine should not start. —If the machine does not start, the stop button safety feature is working correctly. The Test Run is complete.
SECTION 4: OPERATIONS Basic Controls To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Refer to Figures 29–33 and the following descriptions to become familiar with the functions of the control panel, table controls, and fence controls. Control Panel Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear.
Table Controls Fence Tilt Handle Depth of Cut Scale & Pointer Outfeed Handwheel & Lock Infeed Handwheel & Lock Figure 30. Table controls. Depth of Cut Scale & Pointer: Indicates the amount of workpiece surface that will be removed. Marked in 1⁄ 16" increments. Infeed & Outfeed Handwheels & Locks: Raises and lowers the respective table. Rotate the handwheels clockwise to raise and counterclockwise to lower the table. Tighten the lock knob in the center of the handwheel to secure the setting.
stock inspection Stock Inspection & Requirements Follow these rules when choosing and jointing stock: • DO NOT joint or surface place stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • Jointing and surface planing with the grain is safer for the operator and produces a better finish. Cutting against the grain increases the likelihood of kickback and workpiece tear-out.
3. Before turning the jointer ON, make sure the outfeed table height is properly set (refer to Page 19 for detailed instructions) to avoid workpiece kickback and to ensure good results. Kickback of the workpiece could cause serious personal injury! Squaring Stock Squaring stock involves four steps performed in the following order: 1. Surface Plane on the Jointer: The concave face of the workpiece is surface planed flat with the jointer (see Figure 36).
Surface Planning The purpose of surface planing on the jointer is to make one face of the workpiece flat (see Figures 40–41). This is a necessary step when squaring a workpiece for a thickness planer. NOTICE If you are not experienced with a jointer, set the depth of cut to 0" and practice feeding the workpiece across the tables as described for each of the jointing procedures. This process will better prepare you for the actual operation. To surface plane the workpiece on the jointer: 1.
Edge Jointing The purpose of edge jointing is to produce a finished, flat-edged workpiece surface that is suitable for joinery or finishing (see Figures 42–43). It is also a necessary step when squaring rough or warped stock. To edge joint on the jointer: 1. DISCONNECT JOINTER FROM POWER! 2. Make sure you read and follow the Safety Instructions beginning on Page 6 and the Stock Inspection & Requirement rules beginning on Page 26. 3.
Bevel Cutting The purpose of bevel cutting on the jointer is to cut a specific angle of the workpiece edge (see Figures 44–45. Your jointer has fence stops that can be set at 90° or 45°. If your operation requires a different angle, the fence can be locked in place anywhere between these angles. To bevel cut on the jointer: 1. DISCONNECT JOINTER FROM POWER! 2. Make sure you read and follow the Safety Instructions beginning on Page 6 and the Stock Inspection & Requirement rules beginning on Page 26. 3.
ACCESSORIES SECTION 5: ACCESSORIES H9815—Power Twist ® V-Belt - 1 ⁄ 2" x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belt can be customized in minutes to any size—just add or remove sections to fit your needs. Size: 1⁄2" x 48"; replaces all "A" sized V-belts. Requires two Power Twist ® V-belts to replace the stock V-belt on Models G9953, G9953ZX, and G9953ZXF.
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20503 H7194 T20452 T20451 H0736 Figure 50. Eye protection assortment.
SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Cleaning & Protecting Use a brush and shop vacuum to remove chips and debris from the jointer. Wipe the tables clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces.
Lubrication Cutterhead Bearing Blocks Lubricant Other than lubrication points covered in this section, all other bearings are internally lubricated and sealed at the factory. Simply leave them alone unless they need to be replaced. An essential step for lubrication is cleaning the components before lubricating them. This idea is critical because dust and chips build up on lubricated components and make the them hard to move.
V-Belts V-belts will wear and stretch with extended use. Maintaining proper tension of V-belts and making sure they are in good condition will increase the efficiency of the cutterhead and reduce wear on the bearings. 3. Loosen the two motor mounting bolts, then, with assistance, raise or lower the motor assembly until there is the proper tension on the V-belts.
SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Stop push-button engaged/faulty. 2. Power supply switched OFF or at fault. 3. Plug/receptacle at fault/wired wrong. 4.
Operations Symptom Possible Cause Possible Solution Tables are hard to adjust. 1. Table lock is engaged. 2. Table stop bolts blocking movement. 1. Loosen the table lock. 2. Adjust table stop bolts (Page 46). Excessive snipe or gouge in the workpiece end that is uneven with the rest of the cut. 1. Outfeed table is set too low. 1. Align outfeed table height with cutterhead TDC (Page 44). 2. Reduce downward pressure on that end of the workpiece. Workpiece stops in the middle of the cut. 1.
Infeed Table Stop Bolt The infeed table has a stop bolt that can be set to limit the how much the infeed table can be lowered (see Figure 57). We recommend that this stop bolt be set for the recommended maximum depth of cut specified for your jointer. Tools Needed Qty T-Handle Wrench w/T-20 Torx Bit...................... 1 Precision Straightedge....................................... 1 To rotate or replace a spiral cutterhead insert: 1. DISCONNECT JOINTER FROM POWER! 2.
7. Position the straightedge on the outfeed table and over the insert to make sure that it is installed correctly and at the same height as the other inserts. — If the insert is raised above the correct height, remove it and repeat the above procedure until it is properly installed. Air Pressure Torque Wrench To fully tighten the Torx screws with the included air pressure torque wrench: 1. Insert a Torx bit into the collet of the wrench. 2.
2. 7aVX` A^cZh GZegZhZci HigV^\]iZY\Z Edh^i^dch ;gdb DkZg]ZVY K^Zl Make sure the outfeed table is parallel to the cutterhead body and the table height is correct (refer to Adjusting Outfeed Table Parallelism on Page 44 for detailed instructions). Cutterhead knives are extremely sharp and can quickly slice your hands or fingers. ALWAYS wear heavy leather gloves when handling these cutters to avoid personal injury. HigV^\]iZY\Z Dji[ZZY >c[ZZY Figure 60. Checking knife height with a straightedge.
6. Carefully remove the knife and gib. 7. If the knife is dull or damaged, replace it with a new one. 8. 9. Clean the knife, gib, and inside the cutterhead slot to remove all the pitch or sawdust. Coat the knife and gib with a metal protectant (refer to Page 32), then fit the gib back into the cutterhead with the knife. Make sure the beveled side of the knife is against the cutterhead, as shown in Figure 61. 10.
Setting Fence Stops The fence stops simplify the task of setting the fence to 90° and 45° (135°). 3. Place the machinist's square flat on the outfeed table fairly close to the cutterhead, as shown in Figure 65, adjust the fence to the square, then tighten the fence tilt lock to secure the setting. Models G9860 & G9860ZX Tools Needed Qty Machinist's Square............................................. 1 Bevel Square...................................................... 1 Hex Wrench 3mm......................
Models G9953, G9953ZX, G9953ZXF Tools Needed Qty Machinist's Square............................................. 1 Bevel Square...................................................... 1 Wrench 10mm.................................................... 1 To set the 90° fence stop: 1. DISCONNECT JOINTER FROM POWER! 2. Loosen the tilt lock and the 90° stop jam nut, then back off the stop bolt (see Figure 67). To set the 45° fence stop: 1. DISCONNECT JOINTER FROM POWER! 2.
Adjusting Table Parallelism The tables of your jointer MUST be parallel with the cutterhead and each other (see Figure 68) to ensure good cutting results and to reduce the risk of workpiece kickback. Tools Needed Qty Precision Straightedge 6'L................................. 1 Feeler Gauge 3 ⁄ 64" (1.3mm)................................. 1 Phillips Screwdriver............................................ 1 Hex Wrench 4mm............................................... 1 Hex Wrench 13mm......................
4. Make sure the precision straightedge and the table surface are free of debris, then place the straightedge on the back of the outfeed table and across the cutterhead. Note: In the following steps, the process of checking the outfeed table for the correct height above the cutterhead is different between knife-style and spiral cutterheads. Knife-Style Cutterhead: The correct outfeed table height is 3⁄64" (1.3mm) above the cutterhead BODY, as measured with a feeler gauge (see Figure 69).
8. Loosen the cap screw in the center of the outfeed table adjustment bolt three full turns, then loosen the set screw that is directly underneath the adjustment bolt (see Figure 71). 11. When the outfeed table height is correct and parallel to the cutterhead, re-tighten the adjustment bolt cap screw and set screw (see Figure 71), then make sure the table lock is tightened. Note: Both of these screws are used to lock the adjustment bolt in place. 12.
3. With the use of a magnet or an assistant, make sure that the straightedge stays flat against the full length of its contact with the outfeed table during the following steps. 4. Use the handwheel to adjust the infeed table as close as possible to the straightedge, then look closely for any gaps between the infeed table and the straightedge. Repeat this process on the front of the infeed table. 6.
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G9860 & G9860ZX Wiring Diagram 1 1 Electrical Pedestal 3 C C I:8D 8dciVXidg 8J"&- ''%K A($* +I( .* & &(CD &)CD 6' I:HI HIDE ) G:H:I AG.,9 '* .+ D$A GZaVn & A'$( )I' .- +I( C 4 A&$& 'I& 6' )I' &( &, * , ' ( * . '& &% ( . & & , '% '( &% * (% %#( %#* %"I>B: AD69 6 9"I>B: 6& 'I& C 6& C C 2
G9953 & G9953ZX Wiring Diagram 2 1 5 1 3 Electrical Pedestal C 6& &(CD ( & * 6' ) & 4 & A($* &)CD A'$( I($+ .+ '&C8 I'$) .* I:8D 8dciVXidg 8J"', ''%K ''C8 .- I( I:8D D$A GZaVn G=J"-%6' ' C A&$& I&$' ')#* I' LOAD .
g9953zxf 220v wiring G9953ZXF 220V Wiring Diagram 2 1 5 1 3 Electrical Pedestal C 6& *A( +I( I:8D 8dciVXidg 8J"&- ''%K 6' ( '
440v wiring diagram G9953ZXF 440V Wiring Diagram 2 1 5 1 3 Electrical Pedestal C 6& *A( +I( I:8D 8dciVXidg 8J"&- ))%K 6' ( '
SECTION 9: PARTS G9860/G9860ZX Cabinet Breakdown & Parts List && * () '(,K) (( '(+K' .
-54- -%( -%& Spiral Cutterhead Model G9860ZX -%' &%. &%' &&% &%) &%&"& &'& &&( ,%&"' Model G9860 ,%&"( ,%&") ,%&"& ,&% &&' &&& &'' ,%& ,%+ &&% &%& &%&6 &&* ,%, &&) &%( &%) ,%* ,%( ,%' ,%- ,%. &&- &&+ &&, &%* &%- ,%) &&. &%+ ,&& &%, &'% G9860 cutterhead G9860/G9860ZX Cutterhead & Motor Breakdown Extreme Series Jointer (Mfg.
G9860 Cutterhead & Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101-1 101 101A 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 H2404 P9860101 P9860101A P9860102 P9860103 P9860104 P9860105 P9860106 P9860107 P9860108 P9860109 P9860110 PLW06M PSB70M P9860113 P9860114 P9860121 P9860116 PW04M PB70M JOINTER PAL CARBIDE JIG CUTTERHEAD 3 KNIVE V1.08.02 CUTTERHEAD 4 KNIFE V2.03.05 FRONT BEARING HOUSING REAR BEARING HOUSING BALL BEARING 6305VV SPANNER NUT M21-1.
G9860/G9860ZX Fence Breakdown '&, '&. '&+ '&'&% '&) '%, '%. '&* '%& '%' '%( '&& '%- '&+ '%) '%* '%+ '&( '&' ''& ''% Model G9860 &- +%' +%( &-"& +%, +%+ +%* +%& +%) '% ' '& '' -56- &. Extreme Series Jointer (Mfg.
G9860 Fence Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 18 18-1 19 20 21 22 201 202 203 204 205 206 207 208 209 210 211 FENCE SEAT KEY 10 X 8 X 300 ROLL PIN 5 X 25 FENCE LOCK T-NUT LOCK WASHER 16MM FLAT WASHER 16MM CAP SCREW M12-1.75 X 30 FENCE BASE PIVOT BRACKET CONNECTOR BRACKET TILT LOCK LEVER ASSY LOWER FENCE ROD CLAMP ROD STOP BRACKET FENCE UPPER FENCE ROD EXT RETAINING RING 16MM CAP SCREW M5-.
G9860/G9860ZX Table Breakdown & Parts List (&* (&) (&( (&' ') '* (%& (%. (%- (&+ )%' )%& (%) (&. )%* (%* (&% (%' )%) , (&& )%( ('% + '. '* (%, ') (%+ (&& (&% REF PART # DESCRIPTION REF PART # DESCRIPTION 6 7 8 24 25 29 301 302 303 304 305 306 307 308 309 FRONT TABLE COVER INFEED TABLE REAR COVER OUTFEED TABLE REAR COVER FLAT WASHER 8MM HEX BOLT M8-1.25 X 16 KNOB M10-1.5 X 30 OUTFEED TABLE TABLE PIVOT ROD LONG SET SCREW M8-1.
G9860/G9860ZX Handwheel Breakdown & Parts List *'' *'( *&) *&( *%, *&* *%( *%* *%*&, *%) *'' *&+ *%' *%. D0W *&& *'% *'( *%& UP N *&% *%+ *&. *&- *'& *&' REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 506 507 508 509 510 511 512 LIFT ROD BRACKET HANDWHEEL BEVEL GEAR SLEEVE LIFT ROD GEAR SHAFT LIFT CONNECTOR SPECIAL EXT RETAINER RING EXT RETAINING RING 22MM SPECIAL FLAT WASHER D12 X 8MM LOCK KNOB M10-1.
G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List '% &( &+ ( <..*(OM; ))%K 8dckZgh^dc @^i )' &) &* &. - )%K' * &+ (.K' '- + ', '* ') '( '+ '' '& ' & - &. '% ) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 8 13 14 15 16 19 20 21 BASE INFEED TABLE SUPPORT OUTFEED TABLE SUPPORT INFEED TABLE LIFTING ARM OUTFEED TABLE LIFTING ARM DUST HOOD TABLE HEIGHT SPINDLE DUST CHUTE MOTOR ACCESS COVER PHLP HD SCR M6-1 X 10 PHLP HD SCR M6-1 X 12 STOP COLLAR SET SCREW M8-1.
Extreme Series Jointer (Mfg. Since 9/11) .%( .%& &&& &&. &&' &&% &'( .%' Model G9953ZX & G9953ZXF Spiral Cutterhead &'& &'' &%- &') &%* &&, &&- &%. i &'% &%( &'* &&* +%) +%' +%+ &%& &&+ &&) +%* &&- &&( +%( &&, +%& &%&"& &%) &'* &%, &&.
G9953 Cutterhead Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101-1 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 JOINTER PAL CARBIDE JIG CUTTERHEAD 4-KNIFE V2.10.04 BEARING HOUSING FRONT BEARING HOUSING REAR BALL BEARING 6206ZZ BALL BEARING 6208ZZ BEARING END CAP BRAKE NUT M30-1.5 BEARING CAP SPANNER NUT M40-1.
Extreme Series Jointer (Mfg. Since 9/11) ')% '%- '%- '&'%* '&+ '&, '&' '&* '&( '&) '%& '%( ')& '&& ''+ '&- '%. ''. '%. '&% ''- '(% '(' ''& ''+ '(* '%) '%' '(& '(+ '(- '&, '%+ '(, '') ''* ''' '(* '%, '() ''+ '', '(( ''( ''% '&. '(.
G9953/G9953ZX/G9953ZXF Fence Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 TUBE ROD BRACKET CONNECTOR LEFT CONNECTOR RIGHT BASE PLATE CAP SCREW M10-1.5 X 60 LOCK WASHER 8MM CAP SCREW M8-1.25 X 50 CAP SCREW M10-1.5 X 25 FLAT WASHER 6MM CAP SCREW M6-1 X 10 GEAR SHAFT HANDWHEEL FLAT WASHER 3/8 HANDLE 3/8-16 SET SCREW M8-1.25 X 10 HEX NUT M8-1.25 SET SCREW M8-1.
Extreme Series Jointer (Mfg. Since 9/11) -%, -%( )%( )%' -%+ -%& &' && )%) )%* )%& -%* &- )( ** -%) )* -%' &% (&* )) )- (&) (%) *% ). *& *+ ), )+ *) *' (%& ). *( *' )& (&, (%' , && &' (%, (%+ (%. (&% (&' (%( (&* (&+ (&& .
G9953/G9953ZX/G9953ZXF Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7 9 10 11 12 18 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 301 302 303 304 OUTFEED TABLE REAR HOUSING INFEED TABLE REAR HOUSING FRONT TABLE COVER FLAT WASHER 8MM HEX BOLT M8-1.25 X 16 KNOB 3/8-16 X 1-1/2 BRAKE SWITCH BRAKE PLATE CAP SCREW M8-1.25 X 35 HEX NUT M8-1.25 BRAKE BRACKET BRAKE PAD PHLP HD SCR 10-24 X 1/2 FLAT WASHER #10 PHLP HD SCR 10-24 X 3/8 CAP SCREW M8-1.25 X 16 HEX NUT M4-.7 SET SCREW M4-.
G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List *'' *'( *&( *&) *%, *&* *%( *%* *%*%& *&, *%+ *%) *&+ *%' *'' *'( *%. N *&% UP *&& *&. *&- D0W *'& *'% *&' REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 506 507 508 509 510 511 512 LIFT ROD BRACKET HANDWHEEL BEVEL GEAR SLEEVE LIFT ROD GEAR SHAFT LIFT CONNECTOR SPECIAL EXT RETAINER RING EXT RETAINING RING 22MM SPECIAL FLAT WASHER D12 X 8MM LOCK KNOB M10-1.
G9953/G9953ZX/G9953ZXF Motor Breakdown Model G9953 & G9953ZX ,%&"& ,%&") ,%+ ,%) ,%, ,%( ,&& ,%&"' ,%&"( ,%&"* ,&% ,%' ,%&"& ,%& ,%- ,%&"' ,%&"( ,%. ,%* Model G9953ZXF G9953/G9953ZX Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 701 701-1 701-2 701-3 701-4 701-5 702 703 MOTOR 5 HP 220V 1PH MOTOR FAN COVER MOTOR FAN MOTOR WIRING JUNCTION BOX S CAP. 800MFD 250V 2-7/8 X 3-1/4 R CAP. 30M 350V 3 X 2 MOTOR PULLEY LOCK WASHER 10MM 704 705 706 707 708 709 710 711 HEX BOLT M10-1.
Label Placement ,&) ,&( ,&' ,&- ,&* ,'% ,&+ REF PART # 712 713 714 714 714 714 714 715 716 DESCRIPTION H7942 EXTREME SERIES NAMEPLATE PLABEL-11A EYE HAZARD LABEL P9860714 MACHINE ID LABEL (G9860) P9860ZX714 MACHINE ID LABEL (G9860ZX) P9953714 MACHINE ID LABEL (G9953) P9953ZX714 MACHINE ID LABEL (G9953ZX) P9953ZXF714MACHINE ID LABEL (G9953ZXF) P9860715 PUSH BLOCK WARNING G8589 GRIZZLY NAMEPLATE-LARGE ,&, REF PART # DESCRIPTION 717 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT 718 PPAINT-11 GRIZZLY PUTTY TO
-70- Extreme Series Jointer (Mfg.
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WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
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