MODEL G0443 1-1/2 HP CYCLONE DUST COLLECTOR OWNER'S Manual (For models manufactured since 11/09) Copyright © March, 2012 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Machine Description....................................... 2 Identification.................................................... 3 Machine Data Sheet....................................... 4 SECTION 1: SAFETY........................................ 6 Safety Instructions for Machinery...................
INTRODUCTION Manual Accuracy Contact Info We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine.
Identification Blower Housing Motor Inlet Port Optional Stand Canister Filter Assembly Remote Magnetic Switch Vacuum Hose Collection Drum Figure 1. Model G0443 identification (shown with optional stand). To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Model G0443 (Mfg.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0443 1-1/2 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight.............................................................................................................................................................. 251 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................ 55-1/2 x 36-1/4 x 87-1/2 in.
Bag Information No of Lower Bags............................................................................................................................................. 1 Canister Information No of Canister Filters........................................................................................................................................ 1 Canister Filter Diameter....................................................................................................................... 15-3/4 in.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY.Alwaysdisconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF positionbeforereconnectingtoavoidanunexpectedorunintentionalstart. APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine.
Additional Safety for Dust Collectors INTENDED USE. This dust collector is only intendedforcollectingwooddustandchipsfrom woodworking machines. DO NOT use this dust collector to collect metal, dirt, pebbles, drywall, asbestos, lead paint, silica, liquids, aerosols, or anyflammable,combustible,orhazardousmaterials. hazarDoUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage.
SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.
Grounding & Plug Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. For 110V operation: The plug specified under “Circuit Requirements for 110V” on the previous page has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord.
G0443 Conversion to 220V Operation Converting the Model G0443 from 110V to 220V operation consists of: 1) Replacing the 110V remote magnetic switch with the 220V switch, 2) re-wiring the motor, and 3) installing a NEMA 6-15 plug and receptacle. Purchase the Model G0443 220V Remote Magnetic Switch (Part No. P0443004C) by calling Grizzly Customer Service at (800) 523-4777.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! The following are needed to complete the setup process, but are not included with your machine. Description.................................................... Qty • Safety Glasses............................................... 1 • Additional People...........................
Inventory Hardware (continued) —Lock Washers 3⁄8"..................................... 4 —Flat Washers 3⁄8".................................... 28 The following is a description of the main components shipped with your machine. Lay the components out to inventory them. C A If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Inventory (Figure 6) Qty A. Intake Cylinder.....
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Wall Mounting Wood Framed Walls, G0443 = Lag Bolts = Lag Bolts, Countersunk Before mounting, make sure to situate the dust collector away from any open flames or potential ignition sources, as fine dust can easily ignite. 36" If mounting the dust collector to a wood framed wall, you must build and install the wall mounting boards described below to support the heavy weight of the dust collector.
3. Tighten the 1⁄2" lag bolts into the mounting locations so they do not project more than 1 ⁄2" from the mounting board to the top of the head, but leave them out enough to slide the housing over. This will prepare the mounting board for the mounting instructions described in Assembly on Page 17. Note: Predrill the mounting holes now, and insert the lag screws when you mount the motor/blower housing in the next section. Materials Needed Masonry Wall for Concrete/ • Concrete Anchor Studs 1⁄ 2" x 23 ⁄4".
Assembly 4. Attach the intake cylinder to the bottom of the housing, as shown in Figure 12, using (4) 5 ⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16" flat washers. Note: Because this part of the dust collector will not be accessible after assembly, consider using medium strength thread locking compound on the bolts that secure the intake cylinder to the motor/blower housing assembly. This added measure will ensure that the fasteners will not come loose from vibration.
6. Place the intake barrel brace in position and mark the location of the mounting holes (shown in Figure 14) with a small pencil, nail, or push pin. Mounting Hole Locations 9. Attach the cyclone funnel to the intake barrel with a barrel gasket between them, as shown in Figure 16, using (12) 5⁄16"-18 x 1" hex bolts, (24) 5⁄16" flat washers, and (12) 5⁄16"-18 hex nuts; also secure the wall mounting brace to the lip of the intake barrel/funnel assembly with the same hardware.
12. Attach the outlet port and filter L-braces to the blower housing with the outlet gasket between the outlet port and the housing, as shown in Figures 18–19, using (8) 5⁄16"-18 x 1" hex bolts, (16) 5⁄16" flat washers, and (8) 5 ⁄16"-18 hex nuts. 13. Mount the filter to the L-braces with the brace gaskets between them, as shown in Figure 20, using (4) 5⁄16"-18 x 3⁄4" hex bolts and (4) 5 ⁄16" fender washers.
15. Connect the gray flexible hose from the outlet port to the canister adapter and secure it in place with the two 7" hose clamps, as shown in Figure 22. 17. Install the drum latches, as shown in Figure 24, with the (6) #10-24 x 3⁄8" Phillips head screws and (6) #10-24 hex nuts included in the box with the drum latches. Make sure the hex nuts are on the outside of the drum so that they will not snag the plastic collection bag. Figure 24. Installing drum latches on collector drum. 18.
19. Insert the rubber seal over the top lip of the collection drum rim. Pay special attention to the direction of the seal, as shown in the Figure 26. 21. Move the collector drum under the dust collector and connect it to the cyclone funnel with the clear flexible hose and the two 9" hose clamps, as shown in Figure 28. Tip: To keep the seal in place, you can use an adhesive applied to the rubber seal at approximately 1" intervals. Seal Optional Adhesive Drum Rim Figure 26. Installing canister seal. 20.
23. Fit the plastic canister collection bag over the bottom of the canister filter and clamp in place with the metal bag clamp, as shown in Figure 30. Bag Clamp Figure 30. Plastic collection bag clamped in place under filter. 24. Mount the switch on the funnel with the (2) 5 ⁄16"-18 x 1" hex bolts, (4) 5⁄16" flat washers, and (2) 5⁄16"-18 hex nuts (see Figure 31).
Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 39. If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance. To test run the machine: 1.
SECTION 4: DESIGNING THE SYSTEM General Always guard against static electrical build up by grounding all dust collection lines. The Model G0443 works great as a central system for a small shop or a dedicated dust collector for large production machines. When installing the dust collector be sure to put it in an out of the way location such as a corner or separate room. The dust collector is capable of collecting dust from up to three machines running simultaneously.
Metal Duct Flexible Duct Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges. Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections.
System Design Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design. If you have a large shop or plan to design a complicated system, we recommend doing additional research beyond this manual or seeking the help of an expert. Step 2.
3. directional changes should be kept to a minimum. the more directional change fittings you use directly increases the overall resistance to airflow. 4. gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction). 5. each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another. 6.
Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. Mark your drawing, as shown in the figure below, but using the inlet size for your dust collector as the main line.
Multiple Dust Ports Duct Dia. approximate Static Pressure Loss Per foot of Rigid Pipe approximate Static Pressure Loss Per foot of flex Pipe Main lines at 3500 FpM Branch lines at 4000 FpM Main Branch lines lines at 3500 at 4000 FpM FpM 2" 0.091 0.122 0.35 0.453 Two Machines on Same Branch Line 2.5" 0.08 0.107 0.306 0.
3. 5. add the additional factors from the followingtable to your list. additional factors G0440 MACHINE Example: A typical Data Sheet Performance Curve is illustrated in Figure 47. Find 4.4 on DATA SHEET the Static Pressure axis (the amount of total Static Pressure seasoned (well used) 1" dust Collection Filter Compare the total static pressure loss for that line to the closest CFM given in Figure 48 for your dust collector on Page 31.
2500 2250 2000 1750 1500 1250 1000 750 500 250 0 CFM Example Materials List G0443 Performance Curve after the system is designed, create a materials list of all the items you will need to build your dust collection sytem. this will make it easy when it comes time to purchase the materials. 1025 Below is an example of some items that might be needed. refer to accessories for dust collection components available through grizzly.com. 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.
System Grounding since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. we recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. however, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical build up.
SECTION 5: OPERATIONS Remote Control To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. The remote control for the Model G0443 is IR (infrared) rather than RF (radio frequency) to prevent accidental startups by other common RF items, such as garage door openers. Because this remote system is IR, you must point the remote control directly at the switch to make it operate.
ACCESSORIES SECTION 6: ACCESSORIES Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit Save over 20% with this great machine addition kit.
G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp These clamps feature lever latches and foam seals, and secure around the rolled ends of fittings and pipe. H2443—Universal Adapter This seven step adapter provides a multitude of dust collection reducing options. Simply cut away unneeded steps with a hacksaw. Outside diameter step sizes include 1", 2", 2.5", 3", 4", 5", and 6". Wall thickness is 1⁄ 8". Figure 54. Dust collection pipe clamps.
SECTION 7: MAINTENANCE Cleaning Filter Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Emptying Drum Empty the collection drum when it is no more than 3 ⁄4 full. If the drum is overfilled, dust will be sucked into the inlet cylinder and pass through to the filter. How quickly the drum will fill up is based on the type of work being done at that time.
Removing/Replacing Filter The filter for canister filter assemblies manufactured since November, 2009, can be removed from the assembly so that it can be replaced or rinsed off (see the instructions in the next subsection). 4. Remove the canister assembly from the dust collector and place it right-side up on a stable, flat surface. 5. Remove the six hex bolts, hex nuts, and flat washers from the rim of the canister base, as shown in Figure 60.
7. Carefully lift the filter from the canister assembly, as shown in Figure 62. 9. Re-insert a filter into the canister assembly. Note: Make sure the bristles of the brush are straight to ensure efficient cleaning of the filter when needed. 10. Re-attach the canister base in the reverse order that you removed it. 11. Re-attach the canister assembly to the dust collector, then re-install a fresh collection bag with the bag clamp. Figure 62. Removing the filter from the canister assembly. 8.
SECTION 8: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Motor will not start, or it growls on start up. 1. Power supply fuse or circuit breaker has tripped. 2.
Operation (continued) Symptom Possible Cause Possible Solution Dust collector does not adequately collect dust or chips; poor performance. 1. Dust collection drum is full. 2. Filter is dirty. 3. Restriction in the duct line. 1. Empty collection drum. 2. Clean filter. 3. Remove dust line from dust collector inlet and unblock the restriction in the duct line. A plumbing snake may be necessary. 4. Relocate the dust collector closer to the point of suction, and rework ducting without sharp bends.
machine SECTION 9: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
110V (Prewired) Wiring Diagram Neutral W Ground G Hot L5-30 Plug (As Recommended) Start Capacitor 300MFD 125VAC Motor 110V (Prewired) 3 4 Run Capacitor 40µF 250VAC 2 1 OL_NO A1 1L1 3L2 5L3 A2 13NO Ground NHD C-09D 2T1 4T2 6T3 AC OUT AC IN 110V Circuit Board 14NO 17 18 20 21 A2 O 98 97 96 R 95 NHD NTH-21 2T1 4T2 6T3 ON/OFF Switch 110V Magnetic Contactor Switch and Overload Relay -42- READ ELECTRICAL SAFETY ON PAGE 41! Model G0443 (Mfg.
220V (Rewired) Wiring Diagram Ground G Hot 220 VAC Hot 6-15 Plug (As Recommended) Start Capacitor 300MFD 125VAC 220V Motor (Rewired) 3 4 Run Capacitor 40µF 250VAC 1 2 OL_NO A1 1L1 3L2 5L3 A2 13NO AC OUT AC IN 220V Circuit Board Ground NHD C-09D 2T1 4T2 6T3 14NO A2 11 O 10 7 98 9 97 96 R 95 NHD NTH-11 2T1 4T2 6T3 ON/OFF Switch 220V Magnetic Contactor Switch and Overload Relay Model G0443 (Mfg.
SECTION 10: PARTS 1 1-1 6 80 25 20 25 28-1 21 22 23 29 30 15 76 75 10 11 78 14 74 75 12 4C 62 3V2 4C-4 4C-1 4C-2 4C-3 17 28 27 59 35 34 41 31V2-1 2 4B 24 79 1-5 1-4 1-2 9 8 7 19 18 16 13 79 26 1-3 36 37 38 39 63 40 4B-3 61 84 81 44 45 82 31V2-2 42 45 46 31V2 46 31V2-3 4B-1 4B-2 4B-4 60 5 83 85 43V2 47 31V2-4 31V2-3 48 47 49 31V2-5 94 33V2 93 51A 56 57 58 54 53 52 -44- 55 50V2 86 90 87 89 88 92 51V2 91 Model G0443 (Mfg.
Main Parts List Ref Part # Description Ref Part # Description 1 1-1 1-2 1-3 1-4 1-5 2 3V2 4B 4B-1 4B-2 4B-3 4B-4 4C 4C-1 4C-2 4C-3 4C-4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28-1 29 30 31V2 31V2-1 31V2-2 31V2-3 31V2-4 31V2-5 33V2 P0443001 P0443001-1 P0443001-2 PC300B PC040A P0443001-5 P0440002 P0440075 P0443004B P0443004B-1 P0443004B-2 P0443004B-3 P0443004B-4 P0443004C P0443004C-1 P0443004C-2 P0443004C-3 P0443004B-4 P0443005 PB24 PW02 PLW04 PN08 P0443010 PWF01 PB03 P04430
Labels 64 65 70 71 67 68 69 81 66 82 Ref Part # Description Ref Part # Description 64 65 66 67 68 P0443064 P0442093 PLABEL-82 PLABEL-59 PLABEL-12 MOTOR SPEC LABEL MOTOR WARNING LABEL GLASSES/RESPIRATOR DC LABEL HANDS/INLET LABEL READ MANUAL 2W X 3.3H 69 70 71 81 82 P0442097 PLABEL-14 P0443071 PPAINT-1 PPAINT-11 RETURN RED HANDLE LABEL ELECTRICITY 1.4W X 1.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777
