Owner manual 15" PLANER/MOULDER G0477

ManualsBrandsGrizzly ManualsPlanerG0477

MODEL G0477

15" PLANER/MOULDER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JK8066

PRINTED IN CHINA

Summary of content (48 pages)

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MODEL G0477 15" PLANER/MOULDER OWNER'S MANUAL COPYRIGHT © APRIL, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet............................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0477 15" Planer/Moulder. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. If you have any comments regarding this manual, please write to us at the address below: We are pleased to provide this manual with the Model G0477.
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Machine Data Sheet ��
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Identification C E D B F A G H I Figure 1. G0477 Component and Control Identification. A. B. C. D. E. F. G. H. I.
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
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Additional Safety for Planer/Moulders 1. INSTRUCTION MANUAL. This machine presents significant safety hazards to untrained users. Read/understand this entire manual before starting the planer. 2. REACHING INSIDE PLANER/MOULDER. Never reach inside planer or remove covers when the planer is connected to power. 3. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead.
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configuration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician! Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
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SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G0477 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.
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Inventory B A After all the parts have been removed from the two boxes, you should have the following items: Inventory (Figure 3) Qty A. Long Frames .............................................. 2 B. Short Frames.............................................. 2 C. Plain Legs................................................... 2 D. Notched Legs ............................................. 2 E. Long Braces ............................................... 2 F. Short Braces ....................................
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Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
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Stand Assembly 4. The stand for the Model G0477 must be assembled before the planer/moulder can be mounted on it. It may be helpful to refer to the Stand Breakdown on Page 35 during this procedure. Components and Hardware Needed: Qty Notched Legs* ................................................... 2 Plain Legs.......................................................... 2 Long Frame Pieces ........................................... 2 Short Frame Pieces...........................................
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Mounting Planer/ Moulder on Stand The Model G0477 is a very heavy machine. Get assistance when lifting the planer/moulder onto the stand. Failure to comply can result is serious personal injury! Components and Hardware Needed: Hex Bolts M8-1.25 x 80 ..................................... 4 Flat Washers 8mm ............................................ 8 Hex Nuts M8-1.25 ............................................. 4 To mount the planer/moulder to the stand: 1.
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Crank Handle Test Run Components and Hardware Needed Qty Cap Screw M5-.8 x 25....................................... 1 Once the assembly is complete, test run your machine to make sure it runs properly. To install the crank handle (Figure 9): If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 25. 1.
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SECTION 4: OPERATIONS Safety Switch Key Operation Safety To prevent the machine from starting, remove the lockout key (Figure 10) from the paddle switch. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.
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6. Measure your workpiece thickness and adjust the headstock height as necessary to take a lighter or heavier pass, depending on your needs. • Avoid planing wood with a high water content. Wood with more than 20% moisture content or wood exposed to excessive moisture (such as rain or snow), will plane poorly and cause excessive wear to the cutters and motor. Excess moisture can also hasten rust and corrosion of the planer/moulder and/or individual components.
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Headstock Height Adjustment Power Adjustment Lever The headstock height can be adjusted via the manual crank handle (used for fine adjustments) or by the power adjustment lever (used for larger headstock movements). The Model G0477 features a height scale (in both inches and millimeters) that shows the exact height of the headstock. To change the headstock height manually: 1.
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3. Roller Height Adjustment Place the workpiece below the depth-of-cut gauge, as shown in Figure 15. The Model G0477 features three infeed/outfeed roller height settings. The provided special wrench is used to turn the roller height adjuster, as shown in Figure 16. Figure 15. Depth-of-cut gauge. 4. 5. Lower the headstock until it reaches the preset thickness. The headstock will not be able to move lower than the preset height.
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Moulding Knives 6. Slide the moulding knife up against the setting block. 7. Balance the opposite end of the gib using the provided spacers, as shown in Figure 19. Always ensure that the spacers used are the same width as the moulding knife. Tools Needed: Qty Wrench 8mm ..................................................... 1 The G0477 has two moulding knife slots. Each slot can accommodate two different moulding knives at the same time.
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Setting Up Moulding Guide Fence Adjusting Moulding Guide Fence Components and Hardware Needed: Qty Wing Bolts 1⁄4-20 x 11⁄4" ...................................... 4 Flat Washers 1⁄4" ................................................ 4 Cap Screw M5-.8 x 60....................................... 2 Flat Washer 5mm .............................................. 2 Guide Fence Clamp ..........................................
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�� Guide Board �� Wing Bolt Flat Washer �� Base Board Threaded Inserts Figure 22. Guide Fence Plan (shown at approx. 30% size).
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SECTION 5: ACCESSORIES G4520–G4564 Moulding Knives Select from this terrific assortment of casing, baseboard, crown moulding and detail cutters. Knives come in sets of three.
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SECTION 6: MAINTENANCE Unpainted Metal Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Protect the unpainted metal surfaces on the table by wiping the table clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Schedule Keep tables rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9.
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SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Guide Motor & Machine Operation Symptom Possible Cause Motor will not start. 1. Machine circuit breaker has tripped. Fuses or circuit breakers blow. 1. Short circuit in line cord or plug. Possible Solution 1.
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Planer/Moulder Operations Symptom Possible Cause Possible Solution Excessive snipe (gouge in the end of 1. Outfeed extension slopes down or is 1. Shim the outfeed extension wing level the board that is uneven with the rest of with the main table. not level with the main table. the cut). 2. Workpiece is not supported as it 2. Hold the workpiece up slightly as it leaves the outfeed end of the planer. leaves the planer. Note: A small amount of snipe is inevitable with all types of planers.
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Changing Planing Knives Planing knives are razor sharp! Always handle the planing knives with the magnets included with this machine. Failure to heed this warning can result in serious injury! 5. Loosen the gib that holds the planing knife in place by turning the gib bolts clockwise. Start with the center bolt and alternate back and forth until the gib is completely looseened. 6. Using the magnets supplied with the planer/ moulder, carefully lift the planing knife out of the cutterhead slot. 7.
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Changing Belts Tools Needed: Qty Hex Wrench 4mm.............................................. 1 Hex Wrench 5mm.............................................. 1 The Model G0477 features two ribbed belts, shown in Figure 26, that are generally good for the life of the machine. However, there are some instances where these belts must be replaced. Motor Tension Cap Screw 8.
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Changing Motor Brushes Idler Bracket Tools Needed: Qty Flat Head Screwdriver ....................................... 1 Cap Screws If the motor fails to develop full power or otherwise appears to run sluggishly, the motor brushes may need to be replaced. To replace motor brushes: Figure 27. Underside of table. NOTICE DO NOT let the chain fall off the sprockets—returning it to its proper location without changing the table adjustments can be very difficult. 5. 1.
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Electrical Components Power Switch Circuit Breaker Figure 29. Rear of power switch and circuit breaker (switch assembly inverted).
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Wiring Diagram �� Model G0477 15" Planer/Moulder �� -31-
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G0477 Body Breakdown ��
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Model G0477 15" Planer/Moulder ��
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G0477 Gearbox Breakdown �� -34- Model G0477 15" Planer/Moulder
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G0477 Stand Breakdown �� Model G0477 15" Planer/Moulder -35-
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G0477 Labels 329 323 332 331 327 333 330 326 328 324 325 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0477001 CAP (LEFT) 51 PR05M EXT RETAINING RING 15MM 2 3 PSB04M P0477003 CAP SCREW M6-1 X 10 ROLLER 52 53 P0477052 PSB152M CHAIN CAP SCREW M5-.8 X 65 4 5 P0477004 P0477005 SPECIAL CAP SCREW M8-1.25 X 72 HANDLE CAP 54 55 P0477054 P6002 OUTSIDE COVER BALL BEARING 6002ZZ 6 7 8 P0477006 PSB38M P0477008 PLUG CAP SCREW M5-.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0477101 PLUG 151 P0477151 STEP ROD 102 PSB26M CAP SCREW M6-1 X 12 152 PN02M HEX NUT M10-1.5 103 PW03M FLAT WASHER 6MM 153 P0477153 SET PLATE 104 P0477104 FAN 154 PSB50M CAP SCREW M5-.8 X 10 105 P0477105 FAN SHAFT 155 P0477155 BUSHING 106 PHTEK36M TAP SCREW M5 X 12 156 P0477156 IDLER BRACKET 107 P0477107 CORD BLOCK 157 PS08M PHLP HD SCR M5-.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0477201 SPROCKET 251 P0477251 BEARING RETAINER 202 P0477202 CHAIN PROTECTOR 252 PFB14M FLANGE BOLT M5-.8 X 12 203 PSS16M SET SCREW M8-1.25 X 10 253 P0477253 SPINDLE WASHER 204 P0477204 ROLLER BLOCK 254 P0477254 SPROCKET 205 P0477205 ROLLER 255 PW05M FLAT WASHER 4MM 206 P0477206 SIDE COVER (LEFT) 256 PSB23M CAP SCREW M4-.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 301 MOTOR 2-1/2HP, 110V 316 PFN01M FLANGE NUT M8-1.25 301-1 P0477301-1 CARBON BRUSH 317 PB82M HEX BOLT M8-1.25 X 80 301-2 P0477301-2 BRUSH CAP AND SPRING 318 PN03M HEX NUT M8-1.25 302 PN01M HEX NUT M6-1 319 PW01M FLAT WASHER 8MM 303 P0477303 BAG CLAMP 321 PFH42M FLAT HD SCR M8-1.
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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