MODEL G0492 12" X 36" COMBO LATHE/MILL OWNER'S MANUAL 8DENG><=I 6JOOAN >C9JHIG>6A! >C8# G:K>H:9 ?6CJ6GN! '%%. 8G WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY ######################################################## ' 8dciVXi >c[d#################################################### ' >YZci^[^XVi^dc ################################################### + SECTION 1: SAFETY ....................................... 7 6YY^i^dcVa HV[Zin [dg AVi]Z$B^aah #################### .
INTRODUCTION Foreword Contact Info LZ VgZ egdjY id d[[Zg i]Z BdYZa <%).
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0492 12" X 36" METAL LATHE W/ MILLING HEAD EgdYjXi 9^bZch^dch/ Weight............................................................................................................................................................ 1200 lbs. Length/Width/Height................................................................................................................. 67-3/4 x 26-3/4 x 72 in.
AVi]Z Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower...........................................................................................................................................1-1/2 HP Voltage........................................................................................................................................................220V Prewired..........................
8dchigjXi^dc Bed Const........................................................................................................ Hardened and Ground Cast Iron Headstock Const.................................................................................................................................. Cast Iron Body Const........................................................................................................................................... Cast Iron Frame Const............................
Identification > < 9 7 6 8 @ ; : ? A = B 66 C O N M J E I H G F K L <%).' &' M (+ 8dbWd AVi]Z$B^aa# A. B. C. D. E. F. G. H. I. J. K. L. M. N. "+" AVi]Z :bZg\ZcXn Hide 7jiidc He^cYaZ HeZZY AZkZg He^cYaZ GVc\Z AZkZg ("?Vl 8]jX` ;djg"LVn Idda Edhi ;daadl GZhi B^aa^c\ HeZZY AZkZgh 8dbedjcY GZhi :aZkVi^dc =VcYl]ZZa B^aa EdlZg$:bZg\ZcXn Hide 7jiidc B^aa^c\ GVX` =VcYaZh HiZVYn GZhi IV^ahidX` AZVY HXgZl P. 8]^e IgVn VcY 9g^e EVc Q. Adc\^ijY^cVa VcY 8gdhh ha^YZ AZkZg R.
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3AFETY )NSTRUCTIONS FOR -ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# +%%0 #(),$2%. !.$ 6)3)4/23 !7!9 @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" iVcXZ [gdb i]Z ldg` VgZV# -!+% 7/2+3(/0 #(),$ 02//& JhZ eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ hiVgi hl^iX] `Znh# .%6%2 ,%!6% 7(%. -!#().% )3 25..).
Additional Safety for Lathe/Mills 1. UNDERSTANDING THE MACHINE: GZVY VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi" ^c\ bVX]^cZ# 8# PREVENTING AN APRON-CHUCK CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh V[iZg XdbeaZi^c\ V _dW# 2. CLEANING MACHINE: Id Vkd^Y ZciVc\aZ" bZci VcY aVXZgVi^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V Wgjh]! VcY cZkZg XaZVg X]^eh l]^aZ i]Z aVi]Z ^h ijgc^c\# 9. 3.
Glossary of Terms I]Z [daadl^c\ ^h V a^hi d[ Xdbbdc YZ[^c^i^dch! iZgbh VcY e]gVhZh jhZY i]gdj\]dji i]^h bVcjVa Vh i]Zn gZaViZ id i]^h aVi]Z$b^aa VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dg deZgVi^c\ i]^h bVX]^cZ# Ndjg hV[Zin ^h VERY ^bedgiVci id jh Vi
SECTION 2: CIRCUIT REQUIREMENTS 220V Singe-Phase Operation Power Connection Device I]Z ineZ d[ eaj\ gZfj^gZY id XdccZXi ndjg bVX]^cZ id edlZg YZeZcYh dc i]Z ineZ d[ hZgk^XZ ndj Xjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\ i]Z eaj\ h]dlc ^c Figure 1# Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual.
SECTION 3: SET UP Set Up Safety 2. chZgi ild a^[i^c\ higVeh jcYZg i]Z WZYlVnh VcY WZ]^cY i]Z [ZZY gdY VcY i]Z aZVY hXgZl Vh h]dlc ^c Figure 2 VcY hjeedgi i]Z aVi]Z l^i] i]Z a^[i^c\ higVeh VcY a^[i^c\ YZk^XZ# The Model G0492 weighs approximately 1200 lbs.
Inventory 6 8 7 9 6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z ild WdmZh! ndj h]djaY ]VkZ i]Z [daadl^c\ ^iZbh/ Installed Accessories (Figure 3) .................... Qty. A. + I]gZZ"?Vl 8]jX` ##################################### & B. )"LVn Idda Edhi VcY 8dbedjcY GZhi ######## & C. ;daadl GZhi ################################################### & D. HiZVYn GZhi ################################################## & Packaged Accessories (Figure 4) E.
Site Considerations Clean Up I]Z lVnh VcY di]Zg jceV^ciZY eVgih d[ ndjg aVi]Z$ b^aa VgZ XdViZY l^i] V lVmn \gZVhZ i]Vi egdiZXih i]Zb [gdb Xdggdh^dc Yjg^c\ h]^ebZci# 8aZVc i]^h \gZVhZ d[[ l^i] V hdakZci XaZVcZg dg X^igjh"WVhZY YZ\gZVhZg# 9D CDI jhZ X]adg^cZ"WVhZY hda" kZcih hjX] Vh WgV`Z eVgih XaZVcZg! aVXfjZg i]^c" cZg! dg VXZidcZ·^[ ndj ]VeeZc id heaVh] hdbZ dcid V eV^ciZY hjg[VXZ! ndj l^aa gj^c i]Z [^c^h]# Floor Load Ndjg aVi]Z$b^aa ^h V ]ZVkn adVY &'
SECTION 4: LATHE OPERATIONS Operation Safety The Power Supply Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.
Test Run & Break-In 5. BdkZ i]Z ]Va["cji aZkZg jelVgY id Y^hZc\V\Z i]Z Vegdc! VcY bdkZ i]Z [ZZY aZkZg id i]Z cZjigVa dg XZcigVa edh^i^dc hZZ Figure 8)# NOTICE Make sure all power feed levers and dials 6.
Mounting the Chuck and the Faceplate 3# JhZ V &)bb lgZcX] VcY addhZc i]Z i]gZZ ]Zm Wdaih i]Vi hZXjgZ i]Z X]jX` id i]Z he^cYaZ Figure 10.
Replacing the Jaws To remove a set of jaws: 1.
Using the Four-Jaw Chuck To install the four-jaw chuck: GZ[Zg id i]Z Mounting the Chuck and Faceplate egdXZYjgZh dc Page 17 id bdjci i]Z [djg"_Vl X]jX`# To load a workpiece in the four-jaw chuck: 1. 9>H8DCC:8I EDL:G ID I=: A6I=:$ B>AA 2. Jh^c\ i]Z X]jX` `Zn! deZc ZVX] _Vl hd i]Z ldg`e^ZXZ l^aa aVn [aVi V\V^chi i]Z X]jX` [VXZ# 3. Hjeedgi i]Z ldg`e^ZXZ# 5. Ijgc ZVX] _Vl jci^a ^i _jhi bV`Zh XdciVXi l^i] i]Z ldg`e^ZXZ# 6.
Using the Faceplate I]Z [VXZeaViZ XVc WZ jhZY id ijgc cdc"Xna^cYg^" XVa eVgih dg [dg d[["XZciZg ijgc^c\ Wn XaVbe^c\ i]Z ldg`e^ZXZ id i]Z [VXZeaViZ# To install the faceplate: GZ[Zg id i]Z Mounting the Chuck and Faceplate egdXZYjgZh dc Page 17 id bdjci i]Z [VXZeaViZ# To load a workpiece: 1# Hjeedgi i]Z ldg`e^ZXZ# Figure 16. ;VXZeaViZ ^chiVaaZY# 2. Ha^YZ i]Z iV^ahidX` id i]Z ldg`e^ZXZ# 3.
Using the Tailstock I]Z iV^ahidX` Figure 17 XVc WZ jhZY id hjeedgi ldg`e^ZXZh l^i] i]Z jhZ d[ V a^kZ dg YZVY XZciZg# Jh^c\ Vc BI ( Yg^aa X]jX` VcY V Yg^aa W^i! i]Z aVi]Z XVc Yg^aa dg WdgZ ]daZh ^c i]Z XZciZg d[ V eVgi# I]Z iV^ahidX` XVc Vahd WZ d[[hZi [dg Xjii^c\ h]Vaadl iVeZgh# Drilling with the Tailstock To install the MT#3 drill chuck: 1. L^i] i]Z iV^ahidX` adX`ZY! jcadX` i]Z fj^aa adX` aZkZg# 2.
Cutting Shallow Tapers with Tailstock To setup the tailstock to cut tapers: Aligning Tailstock I]Z iV^ahidX` ^h Va^\cZY Vi i]Z [VXidgn l^i] i]Z ]ZVYhidX`# LZ gZXdbbZcY i]Vi ndj iV`Z i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^h Va^\cZY id ndjg dlc YZh^gZY idaZgVcXZh# To align the tailstock: 1. AdX` i]Z iV^ahidX` ^c edh^i^dc# 2. 6aiZgcViZan addhZc VcY i^\]iZc i]Z aZ[i VcY g^\]i d[[hZi VY_jhibZci hXgZlh jci^a i]Z YZh^gZY d[[" hZi ^h ^cY^XViZY dc i]Z hXVaZ hZZ Figures 19 20 # 1.
5. EaVXZ i]Z a^kZ XZciZg ^c i]Z iV^ahidX`# 6. 6iiVX] V aVi]Z$b^aa Yd\ id i]Z WVg hidX` VcY bdjci ^i WZilZZc XZciZgh. ·>[ i]Z hidX` Y^VbZiZg ^h i]^ccZg Vi i]Z iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ bdkZY VlVn [gdb ndj ]Va[ i]Z Y^hiVcXZ d[ i]Z Vbdjci d[ i]Z iVeZg hZZ Figure 23 # 7. Ijgc Veegdm^bViZan %#%&% d[[ i]Z Y^VbZiZg# 8.
Using the Centers I]Z YZVY XZciZg ^h jhZY ^c i]Z iV^ahidX` VcY aVi]Z he^cYaZ id hjeedgi ldg`e^ZXZh# L]Zc jhZY ^c i]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z BI ( YZVY XZciZg i^e VcY ldg`e^ZXZ ajWg^XViZY id egZkZci i^e \Vaa^c\# I]^h aVi]Z$b^aa ^h Vahd hjeea^ZY l^i] Vc BI * YZVY XZciZg i]Vi [^ih ^cid i]Z aVi]Z he^cYaZ iVeZg# To install a dead or live center: 1.
Using the Steady Rest Using the Follow Rest I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\ h]V[ih# I]Z hiZVYn gZhi XVc WZ eaVXZY Vcnl]ZgZ Vadc\ i]Z aZc\i] d[ i]Z lVnh# I]Z [daadl gZhi ^c Figure 27 ^h bdjciZY dc i]Z hVYYaZ VcY [daadlh i]Z bdkZbZci d[ i]Z idda# I]Z [daadl gZhi gZfj^gZh dcan ild [^c\Zgh! Vh i]Z Xji" i^c\ idda VXih Vh i]Z i]^gY# I]Z [daadl gZhi ^h jhZY dc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Z ldg`e^ZXZ [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda#
Using the Compound Rest I]Z XdbedjcY gZhi ^h jhZY id Xji iVeZgh dc eVgih dg id hZi i]Z egdeZg ^c[ZZY Vc\aZ l]Zc i]gZVY^c\# >i bVn Vahd WZ jhZY id Xji heZX^[^X aZc\i]h adc\^ij" Y^cVaan! l]Zc hZi eVgVaaZa id i]Z he^cYaZ Vm^h# To set the angular position: Using the Tool Post I]Z [djg"lVn idda edhi Figure 29 ^h bdjciZY dc ide d[ i]Z XdbedjcY gZhi! VcY Vaadlh V bVm^bjb d[ [djg iddah id WZ adVYZY h^bjaiVcZdjhan# I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\ id cZl iddah# I]^h ^h VXXdbea^h]ZY Wn
Using the Manual Feed Handwheels Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY i]Z aVi]Z$b^aa l^i] i]Z i]gZZ ]VcYl]ZZah h]dlc ^c Figure 30# Setting the Spindle RPM To determine and set the needed spindle RPM for cutting: 1.
2. 9ZiZgb^cZ i]Z VkZgV\Z [^cVa Y^VbZiZg d[ i]Z ldg`e^ZXZ ^c ^cX]Zh! [dg i]Z Xji id WZ bVYZ# 3. Cdl jhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z XadhZhi GEB [dg i]Z Xjii^c\ deZgVi^dc/ (Cutting Speed x 4) Note: You may need to rotate the chuck by hand to get the gears to engage. GEB AZkZg = RPM Diameter of Cut 4. L^i] i]Z XVaXjaViZY GEB! YZX^YZ dc i]Z Xadh" Zhi Xjii^c\ GEB id l]Vi ndj cZZY# 5. BV`Z hjgZ i]Z he^cYaZ ^h XdbeaZiZan hideeZY WZ[dgZ egdXZZY^c\# 6.
Setting Power Feed Rate I]Z XVgg^V\Z ]Vh adc\^ijY^cVa VcY Xgdhh ha^YZ edlZg [ZZY XVeVW^a^i^Zh# 6aa Y^gZXi^dch gZkZghZ l]Zc he^cYaZ gdiVi^dc ^h gZkZghZY# NOTICE Feed rate is based on spindle RPM. Pay close attention to the feed rate you have chosen and be ready to disengage the apron. Failure to do this may cause the carriage to crash into the chuck. To set and engage the power feed: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB EDL:G 4.
Setup for Threading Ndjg aVi]Z ^h XVeVWaZ d[ Xjii^c\ ^cX] VcY bZig^X i]gZVYh# 6. JhZ i]Z aZVYhXgZl aZkZg id hZaZXi aZVYhXgZl Y^gZXi^dc Figure 37 # 7. HZije i]Z Xjii^c\ idda! XdbedjcY gZhi! VcY Xgdhh ha^YZ id Xji ndjg i]gZVYh0 VcY addhZc i]Z Vegdc adX` Figure 35 # To setup for threading: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB EDL:G I]gZVY 9^Va AZVYhXgZl AZkZg 2.
Change Gear Chart Change Gear Chart <%).
SECTION 5: MILL OPERATIONS Test Run & Break-In NOTICE Failure to follow start up and spindle breakin procedures will cause rapid deterioration of spindle and other related parts, and never shift gears while lathe or mill is running. >i ^h ZhhZci^Va id XadhZan [daadl i]Z egdeZg WgZV`"^c egdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ# 8dbeaZiZ i]^h egdXZhh dcXZ ndj ]VkZ [Vb^a^Vg^oZY ndjghZa[ l^i] Vaa ^chigjXi^dch ^c i]^h bVcjVa# 5.
Positioning the Headstock I]Z b^aa ]ZVYhidX` ]ZVY XVc WZ gV^hZY VcY adl" ZgZY kZgi^XVaan! dg gdiViZY aZ[i dg g^\]i je id .%§ YZ\gZZh id edh^i^dc i]Z Xjii^c\ idda cZmi id i]Z ldg`e^ZXZ# To position the spindle head vertically: 1. BV`Z hjgZ i]Z he^cYaZ ^h hideeZY VcY i]Z ldg` VgZV ^h [gZZ [gdb dWhigjXi^dch WZ[dgZ egdXZZY^c\# 2. AddhZc Wdi] Xdajbc adX` aZkZgh hd i]Vi i]Z ]ZVYhidX` XVc [gZZan ha^YZ dc i]Z Xdajbc Figure 41 # 3.
Installing Cutters To install a cutter in the spindle: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB EDL:G 2. 8VgZ[jaan XaZVc i]Z hjg[VXZ d[ i]Z VgWdg VcY he^cYaZ iVeZg# :chjgZ i]Vi i]Zn VgZ [gZZ d[ YZWg^h VcY Wjggh# 3. >chZgi i]Z VgWdg ^cid i]Z he^cYaZ! VcY gdiViZ i]Z VgWdg hd i]Z hadi ^c i]Z VgWdg a^cZh je l^i] i]Z e^c ^ch^YZ d[ i]Z he^cYaZ# 4. EgZhh i]Z VgWdg je [^gban id hZVi ^i l^i] i]Z he^cYaZ# 5.
Setting the Spindle RPM Note: You will only be able to get an approximate RPM value with the variable speed knob. 4. BdkZ i]Z b^aa \ZVgWdm aZkZgh id i]Z cZVgZhi b^aa^c\ heZZY GEB# NOTICE NOTICE Never shift gears while lathe or mill is running; otherwise, the gear teeth will be chipped or broken. Failure to follow RPM and Feed Rate Guidelines will shorten cutter life and give poor workpiece results and may threaten operator safety from ejected parts or broken tools.
SECTION 6: MAINTENANCE Basic Maintenance GZ\jaVg eZg^dY^X bV^ciZcVcXZ d[ ndjg aVi]Z$b^aa l^aa ZchjgZ dei^bjb eZg[dgbVcXZ# BV`Z V ]VW^i d[ ^cheZXi^c\ ndjg bVX]^cZ ZVX] i^bZ ndj jhZ ^i# Check for the following conditions and repair or replace when necessary: s s s s AddhZ bdjci^c\ Wdaih VcY X]jX`# Ldgc hl^iX] dg hV[Zin [ZVijgZh# Ldgc dg YVbV\ZY XdgYh VcY eaj\h# 6cn di]Zg XdcY^i^dc i]Vi XdjaY ]VbeZg i]Z hV[Z deZgVi^dc d[ i]^h bVX]^cZ# =ZVYhidX` D^a ;^aa Eaj\ Figure 49.
;dg YV^an ajWg^XVi^dc! jhZ V bVcjVa d^a \jc l^i] V \ZcZgVa &%L bVX]^cZ d^a id ajWg^XViZ i]Z [daadl^c\ &* WVaa d^aZg [^ii^c\h# HZZ Figure 51 [dg hdbZ ine^" XVa adXVi^dch# L^eZ d[[ Vaa d^a WVaa [^ii^c\h l^i] V gV\! VcY i]Zc d^a i]Z [daadl^c\ adXVi^dch/ s s s s s s s s s s s 8gdhh ha^YZ IVWaZ & WVaa d^aZg dc ide 8gdhh ha^YZ =VcYl]ZZa & WVaa d^aZg dc ide HVYYaZ LVnh ' WVaa d^aZgh dc ide 6egdc =VcYl]ZZa
SECTION 7: SERVICE Cross Slide Backlash Adjustment 7VX`aVh] ^h i]Z Vbdjci d[ eaVn [djcY ^c V aZVY hXgZl# >i XVc WZ [djcY Wn ijgc^c\ i]Z Xgdhh ha^YZ ]VcYl]ZZa ^c dcZ Y^gZXi^dc! VcY i]Zc ijgc^c\ i]Z ]VcYl]ZZa i]Z di]Zg Y^gZXi^dc# L]Zc i]Z Xgdhh ha^YZ WZ\^ch id bdkZ! i]Z WVX`aVh] ]Vh WZZc iV`Zc je# Note: Avoid the temptation to overtighten the cross slide backlash screw. Overtightening will cause excessive wear to the sliding block and lead screw.
Electrical Components @B& BV^c HnhiZb 8dciVXidg HZZ Figure 58 Figure 60 @B'! @B( He^cYaZ Bdidg 9^gZXi^dc 8dciVXidgh Figure 61 Figure 68 I8 IgVch[dgbZg Figure 67 Figure 59 Figure 62 Figure 63 Figure 57. <%).' :aZXig^XVa eVcZa# He^cYaZ Bdidg <%).' &' M (+ 8dbWd AVi]Z$B^aa Figure 64 "(.
Electrical Connections Figure 60. 8dciVXidg l^g^c\ @B' VcY @B( # Figure 58. 8dciVXidg l^g^c\ @B& # Figure 61. 8dciVXidg l^g^c\ @B' VcY @B( # Figure 59. ?jcXi^dc WadX` l^g^c\# Figure 62. ?jcXi^dc WadX` l^g^c\# Figure 63. ?jcXi^dc WadX` l^g^c\# ")%" <%).
Electrical Connections Figure 67. IgVch[dgbZg djieji XdccZXi^dc# Figure 64. Bdidg XdccZXi^dc# Figure 68. IgVch[dgbZg ^ceji XdccZXi^dc# Figure 65. HiVgi XVeVX^idg# Figure 66. B^aa edlZg hl^iX]# Figure 69. AVi]Z bdidg Y^gZXi^dc a^b^i hl^iX]Zh# <%).
Electrical Connections :bZg\ZcXn Hide Hl^iX] EdlZg AVbe ?d\ 7jiidc Figure 70. AVi]Z Xdcigdah# Figure 71. AVi]Z Xdcigda eVcZa l^g^c\# 220V Wiring Diagram ")'" <%).
Troubleshooting GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m ndjg bVX]^cZ ^[ V egdWaZb YZkZadeh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Troubleshooting Operation and Work Results Hnbeidb Edhh^WaZ 8VjhZ Ldg`e^ZXZ ^h jcWVaVcXZY# :ci^gZ bVX]^cZ k^WgViZh ZmXZhh^kZan jedc '# Ldgc dg Wgd`Zc \ZVg egZhZci# hiVgije VcY l]^aZ (# 8]jX` dg [VXZeaViZ ]Vh WZXdbZ jcWVaVcXZY# gjcc^c\# )# He^cYaZ WZVg^c\h WVYan ldgc# 8jii^c\ idda dg bVX]^cZ XdbedcZcih k^WgViZ ZmXZhh^kZan Yjg^c\ Xjii^c\# Idda ]daYZg cdi i^\]i Zcdj\]# '# 8jii^c\ idda hi^X`h idd [Vg dji d[ idda ]daYZg0 aVX` d[ hjeedgi# (# <^Wh VgZ dji d[ VY_jhibZci# )# 9jaa X
Troubleshooting Operation and Work Results (Continued) Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc AdjY! gZeZi^i^djh EjaaZn hZihXgZlh dg `Znh VgZ b^hh^c\ dg >cheZXi `Znh VcY hZihXgZlh# GZeaVXZ dg i^\]iZc ^[ addhZ# cZXZhhVgn# cd^hZ Xdb^c\ '# Bdidg [Vc ^h ]^ii^c\ i]Z XdkZg# '# I^\]iZc [Vc dg h]^b XdkZg! dg gZeaVXZ ^iZbh# [gdb bVX]^cZ Vi dg cZVg i]Z bdidg# Bdidg ^h adjY l]Zc Xjii^c\# DkZg]ZVih dg Wd\h Ydlc ^c i]Z Xji# :mXZhh^kZ YZei] d[ Xji dg [ZZY gViZ# '# GEB dg [ZZY gV
SECTION 8: ACCESSORIES H2689—R8 Quick Change Collet Set 6c V[[dgYVWaZ fj^X` X]Vc\Z XdaaZi hnhiZb l^i] jaigV egZX^h^dc# I]ZhZ heg^c\ XdaaZih VgZ ]VgY" ZcZY VcY \gdjcY id ZmVXi^c\ idaZgVcXZh VcY d[[Zg ^cXgZY^WaZ ]daY^c\ edlZg# I]^h hZi ^caXjYZh Vc G- VgWdg VcY cji! heVccZg lgZcX]! eaVhi^X XVggn^c\ XVhZ VcY XdaaZih h^oZY &¿ - ! &¿) ! ( ¿ - ! &¿ ' ! * ¿ - ! ( ¿) ! ,¿ - ! VcY & # L]Vi h bdgZ! i]Z cji [ZVijgZh V hZa["Z_ZXi" ^c\ g^b 6 hZi a^`Z i]^h l^aa igjan heZZY je Vcn idda X]Vc\^c\ egd
SECTION 9: PARTS Electrical Box (0000 Series Parts) + , & ' ) ( - && .
")-" 1050 1052 1052 1053 105 4 1007 1004 1005 1006 1001 1002 1003 1005-1 1033 103 4 101 3 103 2 1026 1025 1014-2 1014-1 1014-3 1014-4 Change Gears 1055-1 to 1055-17 1058 1057 1056 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 102 7 102 8 102 9 103 0 1031 1036 103 5 104 2 104 3 104 4 1037 104 5 104 6 1047 1048 103 8 1039 104 0 1041 1049 1008 1009 1010 1011 1012 Lathe Change Gear Housing Diagram (1000 Series Parts) <%).
1000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002 1003 1004 1005 1005-1 1006 1007 1008 1009 1010 1011 1012 1013 1014 1014-1 1014-2 1014-3 1014-4 1015 1016 1017 1018 1019 1020 1021 PS38M PLW02M PN04M P04921004 P04921005 P04921005-1 PVA71 P04921007 PSS03M PB07M PLW04M PW01M P04921012 P04921013 P04921014 P04921014-1 P04921014-2 P04921014-3 P04921014-4 P04921015 P04921016 P04921017 PW04M PN02M PRP64M P04921021 1022 1023 1024 1025 1026 1027 1028 1029 1030 P04921022 PW06M PEC
"*%" 2703 2748 2747 2746 2745 2744 2749 2751 2750 2701 2702 2704 2743 2705 2714 2742 2741 2739 2740 2724 2725 2720 2734 2733 2732 2731 2730 2729 2728 2719 2726 2727 2718 2717 2716 2715 2737 2738 2721 2722 2723 2713 2736 2712 2735 2707 2711 2706 2710 2708 2709 Leadscrew Gearbox Diagram (2700 Series Parts) <%).
2700 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2701 2702 2703 2704 2705 2706 2707 2708 2709 2710 2711 2712 2713 2714 2715 2716 2717 2718 2719 2720 2721 2722 2723 2724 2725 2726 P04922701 PS05M P04922703 P04922704 P04922705 PK08M P04922707 P04922708 P04922709 P04922710 P04922711 PK127M P04922713 P04922714 P04922715 P04922716 P04922717 P04922718 P04922719 PS07M PR06M P04922722 PK126M P04922724 P8102 P04922726 COVER PLATE PHLP HD SCR M5-.8 X 8 BALL OILER 8MM SPECIAL SET SCREW M5-.
"*'" 3080 3081 3079 3075 3007 3077 3078 3072 3073 3074 3045 3052 3044 3043 3042 3041 3040 3034 3033 3035 3054 3053 3046 3070 3064 3065 3066 3067 3068 3069 3007 3058 3057 3056 3055 3039 3051 3007 3038 3049 3037 3048 3036 3047 3022 3024 3026 028 007 3020 3 3030 3 3021 3027 3023 3025 309 0 3091 309 2 3097 309 3 309 4 3098 3104 3007 3099 3083 3096 31 0 5 3007 31 0 7 308 4 3082 309 6-1 308 8 3110 3108 3007 308 5 31 0 9 310 6 308 9 308 7 3111 3102 3100 3101 3071 3032 3031 3017 3019 3005 3007
3000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 3001 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3016 3017 3018 3019 3020 3021 3022 3023 3024 3025 3026 3027 3028 3030 3031 3032 3033 3034 3035 3036 3037 3038 3039 3040 3041 3042 3043 3044 3045 3046 3047 3048 3049 3051 3052 3053 3054 3055 P04923001 P04923002 PW08M PK08M P04923005 P04923006 PSB33M P04923008 P04923009 PR06M P04923011 P04923012 P04923013 P04923014 PSB13M P04923016 P04923017 P04923018 P04923019
Compound Rest and Tool Post Diagram (3500 Series Parts) (*%) (*%& (*%' (*%( (*%* (*&( (*%. (*%- (*%+ (*%, (*(& (*&) (*&* (*&, (*&& (*(' (*(( (*&' (*&+ (*&. (*&% (*'* (*'& (*'' (*') (*'+ (*&- (*'% (*(% (*'. (*'( (*'- (*() (*', (*(* (*(. (*((*(, (*(+ "*)" <%).
3500 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 3501 3502 3503 3504 3505 3506 3507 3508 3509 3510 3511 3512 3513 3514 3515 3516 3517 3518 3519 3520 P04923501 P04923502 P04923503 P04923504 P04923505 P04923506 P04923507 P04923508 P04923509 PSS64M PN01M PSS01M P04923513 P04923514 P04923515 PSB01M P04923517 P04923518 P04923519 P04923520 FEMALE KNOB 5/16-18 LEVER 5/16-20 TOOL POST BOLT M10-1.
4000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4001 4002 4003 4004 4005 4006 4007 4008 4009 4010 4011 4012 4013 4014 4015 4016 4017 4018 4019 4020 4021 4022 4023 4024 4025 4026 4027 4028 4029 4030 4031 4032 4033 4034 4035 4036 4037 4038 4039 4040 4041 4042 4043 P04924001 P04924002 P04924003 PSB11M P04924005 P04924006 PS08M PSS12M PN01M PSB48M P04924011 P04924012 PSB07M PSB30M PB47M P04924016 PFH07M P04924018 PSS09M PN03M P04924021 P04924022 P04924023 P04924024 PK08M PK29M P8201
Steady Rest and Follow Rest Diagram (4500 Series Parts) )*'( )*'' )*%( )*%& )*%' )*%& )*%* )*%( )*%' )*%) )*&% )*%+ )*%, )*%- )*%. )*&( )*%+ )*%* )*%) )*&& )*'* )*%, )*&& )*') )*&) )*&+ )*'& )*&' )*'% )*&* )*&. )*&, )*&- "*-" <%).
4500 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4501 4502 4503 4504 4505 4506 4507 4508 4509 4510 4511 4512 4513 P04924501 P04924502 P04924503 P04924504 P04924505 PN01M P04924507 P04924508 P04924509 P04924510 PW01M P04924512 P04924513 PINNED KNOB ADJUSTMENT STUD TAPERED PIN BRASS-TIPPED FINGER SPECIAL SET SCREW M6-1 HEX NUT M6-1 THUMB KNOB M6-1.0 X 20 CLEVIS PIN 8 X 32MM COTTER PIN 3 X 25MM STEADY REST HEAD FLAT WASHER 8MM STEADY REST BASE FEMALE KNOB M8-1.
Tailstock Diagram (5700 Series Parts) 5728 5727 5726 5725 5724 5723 5715 5716 5717 5720 5718 5729 5722 5721 5719 5714 5730 5713 5712 5739 5731 5711 5710 5732 5740 5733 5741 5709 5734 5708 5707 5706 5735 5705 5704 5703 5736 5702 5701 5737 5738 "+%" <%).
5700 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5701 5702 5703 5704 5705 5706 5707 5708 5709 5710 5711 5712 5713 5714 5715 5716 5717 5718 5719 5720 5721 P04925701 P04925702 P04925703 P04925704 PR03M P04925706 PSB12M P04925708 P04925709 P04925710 P04925711 P04925712 P04925713 P04925714 P04925715 P04925716 P04925717 P04925718 P04925719 PK125M P04925721 SPECIAL SET SCREW M5-.8 X 8 COMPRESSION SPRING BALL OILER STEEL BALL 8MM EXT RETAINING RING 12MM DOWEL NUT CAP SCREW M8-1.
"+'" 6078 6074 6073 6072 6068 6071 6059 6064 6067 6066 6065 6060 6069 6079 6063 6058 6057 6052 6051 6050 6033 6032 6061 6062 6054 6055 6053 6022 6021 6020 6019 6023 6056 6017 6018 6016 6015 6014 6013 6070 6012 6011 6010 6008 6009 6007 6075 6006 6076 6077 6005 6004 6003 6001 6002 6024 6036 6037 6043 6044 6045 6042 6046 6041 6047 6048 6049 6035 6034 6030 6031 6028 6029 6027 6026 6025 6040 6039 6038 Apron Diagram (6000 Series Parts) <%).
6000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6001 6002 6003 6004 6005 6006 6007 6008 6009 6010 6011 6012 6013 6014 6015 6016 6017 6018 6019 6020 6021 6022 6023 6024 6025 6026 6027 6028 6029 6030 6031 6032 6033 6034 6035 6036 6037 6038 6039 6040 PK81M P04926002 P04926003 PSS04M P04926005 P04926006 P04926007 P04926008 P04926009 P04926010 PR09M P04926012 P04926013 P04926014 P04926015 P04926016 PSB79M P04926018 PR03M PK29M P04926021 P04926022 P04926023 P04926024 P04926025 P0492602
"+)" 7520 7519 7501 7517 7588 7518 7509 7510 7527 7516 7515 7514 7526 7525 7513 7502 7503 7504 7505 7506 7507 7508 7521 7511 7522 7523 7512 7524 7542 7541 7540 7539 7538 7534 7535 7533 7532 7589 7531 7530 7529 7528 7546 7537 7536 7543-4 7543-5 7543 7543-1 7584 7583 7582 7581 7585 7547 7544 7545 7543-2 7543-3 7580 7579 7586 7550 7549 7548 7587 7578 7559 7558 7557 7556 7555 7554 7552 7553 7551 7577 7576 7575 7574 7573 7571 7572 7570 7569 7568
7500 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7501 7502 7503 7504 7505 7506 7507 7508 7509 7510 7511 7512 7513 7514 7515 7516 7517 7518 7519 7520 7521 7522 7523 7524 7525 7526 7527 7528 7529 7530 7531 7532 7533 7534 7535 7536 7537 7538 7539 7540 7541 7542 7543 7543-1 7543-2 7543-3 7543-4 PR12M P04927502 P04927503 P04927504 P04927505 P04927506 PR12M P04927508 P04927509 P04927510 PFH31M P04927512 P04927513 P04927514 P04927515 P04927516 P04927517 P04927518 P04927519 P04927520 P049
Mill Column Diagram (8000 Series Parts) 8013 8012 8014 8017 8015 8018 8016 8011 8010 8009 8008 8030 8019 8029 8020 8028 8007 8027 8026 8025 8021 8022 8006 8005 8023 8024 8004 8003 8002 8001 REF PART # DESCRIPTION REF PART # DESCRIPTION 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8011 8012 8013 8014 8015 P04928001 P04928002 PLW05M PSB92M PLW05M PSB119M P04928007 P04928008 PSB02M P8106 P04928011 P04928012 P04928013 PN41M P04928015 PEDESTAL TAPER PIN LOCK WASHER 12MM CAP SCREW M1
Stand Diagram (8500 Series Parts) -*&& -*&' -*&( -*&) -*%& -*%' -*&+ -*&* -*&, -*%-*%) -*%+ -*%, -*%. -*%( -*%* -*&% REF PART # DESCRIPTION REF PART # DESCRIPTION 8501 8502 8503 8504 8505 8506 8507 8508 8509 OIL PAN LEFT BOTTOM BOX CONNECTION BOARD PHLP HD SCR M5-.8 X 12 FLAT WASHER 5MM LEFT BRACKET HEX NUT M5-.8 FLAT WASHER 5MM RIGHT BRACKET 8510 8511 8512 8513 8514 8515 8516 8517 RIGHT BOTTOM BOX BACKSPLASH CAP SCREW M6-1 X 12 HEX BOLT M10-1.
Accessories and Labels Diagram (9000 Series Parts) .%%) .%&+ .%&( .%'% .%%. .%&) .%&, .%%* .%&' .%)- .%%+ .%&* .%%- .%&% .%(( .%'' .%%& .%%, .%), .%)+ .%)* .%'( .%)) .%'& .%&& .%(. .%)% .%)& .%(.%') .%(, .%() .%(' .%'* .%'+ .%(% .%'- .%)( .%', .%(* .%(& "+-" .%'. <%).
9000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 9001 9004 9005 9006 9007 9008 P04929001 P04929004 P04929005 P04929006 P04929007 P04929008 9008-1 9008-2 9008-3 9008-4 9009 9009-1 9009-2 9009-3 9009-4 9010 9011 9012 9013 9014 9015 9016 9017 9020 9021 P04929008-1 P04929008-2 P04929008-3 P04929008-4 P04929009 PAW02M PAW04M PAW06M PAW08M P04929010 P04929011 P04929012 P04929013 P04929014 P04929015 P04929016 P04929017 P04929020 P04929021 6" THREE-JAW CHUCK 8" FOUR-JAW UNIVERSAL CHUCK
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