MODEL G0493 14" SLIDING TABLE SAW OWNER'S Manual Copyright © March, 2007 By Grizzly Industrial, Inc. Revised September, 2010 (TR) Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Machine Description....................................... 2 Identification.................................................... 3 Machine Data Sheet....................................... 6 SECTION 1: SAFETY...................................... 10 Safety Instructions for Machinery.................
INTRODUCTION Manual Accuracy Contact Info We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, please call or write us at the location listed below.
Identification C D F E B A G H I Figure 1. Main view of machine features and controls. A. Crosscut Table—Provides a wide, stable platform for supporting full-size panels during crosscutting operations. B. Flip Stops—Used for quick measurements for crosscutting. C. Crosscut Fence—Used during crosscutting operations. Features a scale and multiple flip-style stop blocks for precise, repeatable crosscutting operations. D.
K L O Q M J P N Figure 2. Fence controls. Figure 3. Blades. J. Fence Assembly Lock Down Lever— Secures the fence assembly into position along the fence rail. O. Riving Knife—Maintains kerf opening during cutting operations. This function is crucial to preventing kickback caused by the kerf closing behind the blade. K. Rip Fence Scale—Allows precise measurement of rip cutting operations. L. Forward/Backward Slide Lock Handle— Secures the aluminum fence piece on its forward/backward slide track. M.
X Y W Z AA R S T U V Figure 4. Control panel close-up. Figure 5. Scoring blade adjustment knobs. R. Power ON/OFF Key Switch—Connects power to all motors in the saw. Y. Scoring Blade Elevation Knob—Adjusts the height of the scoring blade. S. Power Indicator Light—Indicates a live connection to power. Z. T. Main Blade OFF Button—Stops the main saw blade. U. Scoring Blade OFF Button—Stops the scoring blade. V.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0493 14" 10 HP 3-PHASE SLIDING TABLE SAW Product Dimensions: Weight............................................................................................................................................................ 1804 lbs. Length/Width/Height...................................................................................................................
Main Type........................................................................................................................................... TEFC Induction Horsepower...............................................................................................................................................10 HP Voltage.................................................................................................................................................220/440V Prewired....................
Construction Materials Table Construction............................................................................................................................... Cast Iron Sliding Table Construction.................................................................................................................. Aluminum Base Construction.......................................................................................................................................
SLIDING TABLE SAW CAPACITIES Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0493 14" SLIDING TABLE SAW ���� ���� ������� Ripping Width Cross Cut ���� ������� ������� ���� Miter Cut 90º (push cut) Miter Cut 45º (push cut) ���� ���� ���� Cross Cut (fence not extended) Miter Cut 45º ������� ������� ������� ���� ������� Miter Cut 45º (push cut, fence not extended) Model G0493 (Mfg.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY.Alwaysdisconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF positionbeforereconnectingtoavoidanunexpectedorunintentionalstart. APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine.
Additional Safety for Sliding Table Saws HAND POSITIONING. Never purposely touch a saw blade during operation. Always keep hands/ fingers out of the blade path; place them where they cannot slip into the blade accidentally. Never reach around, behind, or over the blade. Touching a spinning saw blade will cause serious laceration or amputation injuries. BLADE GUARD. Use the blade guard for all “through cuts” for which it can be used.
Preventing Kickback Protecting Yourself From Kickback Below are ways to avoid the most common causes of kickback: • Only cut workpieces with at least one smooth and straight edge. DO NOT cut excessively warped, cupped or twisted wood. If the workpiece warpage is questionable, always choose another workpiece. • Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
Glossary of Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms before assembling, adjusting or operating this machine. Arbor: The metal shaft on which the blade is mounted. Bevel Edge Cut: A cut made along the edge of a workpiece with the saw blade tilted between 0˚ and 45˚. Refer to Page 68 for more details.
SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.
Connection Type Extension Cords A power cord is not included, because this machine must be permanently connected to the power supply. A disconnecting means, such as a locking switch (see Figure below), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by a qualified electrician in accordance with all applicable electrical codes and ordinances.
Rewiring to 440V The Model G0493 can be rewired for 440V operation. The necessary parts for this procedure can be purchased by calling our customer service at (800) 523-4777 and ordering part #P04510016. This rewiring job must be inspected by a qualified electrician before the saw is connected to the power source. Also, the motors can be accessed easier for rewiring if the blade is moved to 0˚ (90˚ to table) before beginning. 4.
SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G0493 is a heavy machine that weighs over 1300 lbs. Serious personal injury may occur if safe moving methods are not followed.
Hardware Recognition Chart Model G0493 (Mfg.
Inventory After all the parts have been removed from shipping crate #1, you should have the following: Box 5 & 6: (Figure 14) Qty G. Sliding Table End Handle............................ 1 H. Sliding Table Lock Plate.............................. 1 I. Flip Stops.................................................... 2 J. Edge Shoe................................................... 1 K. Hold Down................................................... 1 Box 1: (Figure 11) Qty A. Large Extension Table...............
Box 8 & 9: (Figure 16) Qty V. Scale Bar..................................................... 1 W. Crosscut Table Brace.................................. 1 X. Rip Fence.................................................... 1 V W X Figure 16. Box 8 & 9 contents. Crate #2: (not shown) Sliding Table....................................................... 1 Component Hardware (not shown) Qty T-Bolts (Sliding Table) M12-1.75 x 60................. 3 Hex Nuts M12-1.75 (Sliding Table)......................
Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to c l e a n m a c hin e r y. The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative has been your machine's close ally and guardian since it left the factory.
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Moving & Placing Base Unit This machine and its components are heavy. Serious injury may occur if safe moving methods are not followed. Get help when lifting or moving the machine and its components. Use a forklift to reduce the risk of a lifting strain or crushing injury. DO NOT lift the table saw any higher than necessary to clear the floor. Serious personal injury and damage to the machine may occur if safe moving methods are not followed. 3.
Assembly & Setup Before shipping, the sliding table was set at the factory to be even with the main table and parallel with the blade. The sliding table and extension tables are heavy so you must get help lifting them during the installation process. We recommend having four strong helpers lift the sliding table and having an additional person help position the T-bolts into the holes when the table is lowered. 3.
7. Secure the sliding table to the cabinet with three M12-1.75 hex nuts, three 12mm lock washers, and three 12mm flat washers. Note: Use the access holes on each side of the cabinet to reach the T-bolts on the ends of the sliding table (Figures 25 & 26). To access the T-bolt in the center of the sliding table, tilt the blade to 0° and reach through the dust port (Figure 27). 8. Insert the end cap into the sliding table, as shown in Figure 28. End Cap Figure 28. Installing the lock plate. 9.
12. Attach the table support to the saw body, as shown in Figure 31, with the cap screws and washers already installed on the saw body. 15. Thread two M6-1 x 12 set screws into the small holes in the small extension table. Make sure the set screws do not stick out from the mating surface. 16. Loosely attach the large extension table to the back of the cast iron table with four M101.5 x 20 cap screws, four 10mm lock washers, and four 10mm flat washers, as shown in Figure 33.
19. Attach the support brace and dust collection hose support to the table with five M10-1.5 x 30 cap screws and 10mm lock washers, as shown in Figure 35. 21. The fence rail is pre-assembled with four rail studs and accompanying hardware. Remove one hex nut, flat washer, and lock washer from the end of each stud, as shown in Figure 37. Dust Collection Hose Support Support Brace Figure 35. Dust collection hose support installation. 20.
23. Slide the rip fence body onto the round rail. Thread the lock handles M10-1.5 x 12 and knob M10-1.5 x 70 into the rip fence body, where shown in Figure 39. 27. Install the flat belt on the scoring motor and arbor pulley as shown in Figure 41. Note: The scoring motor adjusts by lifting it up. The weight of the scoring motor dictates the correct belt tension. Lock Handles M10-1.5 x 12 Flat Belt Knob M10-1.5 x 70 Figure 39. Rip fence handles. 24.
33. Check if the metal part of the rip fence rests on the surface of the table. Before proceeding with the next steps, wear gloves to protect your hands when handling and installing the blade. 30. Slide the blade over the arbor with the teeth facing the right side of the saw, and re-install the arbor flange and the arbor nut. The main blade arbor nut has left-hand threads and tightens counterclockwise.
36. Loosen the riving knife center bolt, slide the riving knife over the bolt as shown in Figure 45, and slightly tighten. 39. Use both arbor wrenches, as shown in Figure 47, to verify that the scoring blade arbor nut is tight. (The scoring blade arbor nut has righthand threads and tightens clockwise.) Note: If the scoring blade is not pre-installed, install it now, making sure to place the arbor flange between the arbor nut and blade during installation. Riving Knife Figure 45.
41. Move the rip fence against the main blade (or scoring blade) as shown in Figure 49. 45. Move the blade guard back to its original position, and move the sliding table back to center. 46. Place the end washer (Figure 51) on the end of the round rail and secure it with the M8-1.25 x 16 cap screw and 8mm lock washer. End Washer Figure 49. Fence used to align blades. 42. Adjust the scoring blade, using the horizontal adjustment controls, until the rip fence evenly touches both blades. 43.
48. With the help of an assistant, place the crosscut table on the pivot pin of the swing arm and slide the T-nut into the T-slot in the sliding table (see Figure 53). 50. Install the components shown in Figure 55 on the crosscut fence. M8-1.25 X 25 KNOB Flip Stops T-Bolt T-Nut, Block, Lock Washer, Cap Screw T-Nut, Fiber Washer & Center Stud Figure 55. Crosscut fence assembly. Sliding T-Nut into T-Slot Figure 53. Installing the crosscut table. 49. Slide two M8-1.
DO NOT operate the Model G0493 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Required CFM at 5" Dust Port: Required CFM at 21 ⁄ 2" Dust Port: 56. Attach the blade guard/dust hood to the riving knife with the M8-1.25 x 40 button head cap screw and 8mm flat washer. (The blade guard/dust hood MUST be installed.) 57.
Power Connection Test Run Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the POWER SUPPLY section in this manual; and all previous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly. The disconnect switch installed by the electrician (as recommended) is the primary means for disconnecting or connecting the machine to the power source.
7. Press the blade ON buttons. Nothing should happen. If the machine does not operate as stated in this section, review the troubleshooting section on Page 65. If you need additional help, call Tech Support at (570) 546-9663. DO NOT place a machine into regular operation if you suspect that it is malfunctioning or serious injury could occur. To test run the saw: 1. Put on safety glasses, make sure any bystanders are out of the way, and that all tools have been removed from the saw. 2.
SECTION 4: OPERATIONS Operation Overview To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Damage to your eyes, lungs, and hearing could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.
Workpiece Inspection Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut. Before cutting, inspect all workpieces for the following: • Material Type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings.
Blade Guard & Riving Knife The spreader is used with the blade guard for through cuts. The riving knife is used without the blade guard for non-through cuts. The term "blade guard" refers to the assembly that consists of the guard and spreader assembly (see Figure 66 below). Each of these components have important safety functions. To ensure that the spreader or riving knife works correctly, it must be correctly aligned and adjusted to the blade.
Blade Guard Spreader & Riving Knife Installation & Adjustment The blade guard spreader and riving knife must be correctly installed, adjusted, and aligned in order to provide the maximum safety benefit. Aside from the height setting, the blade guard spreader should be installed and adjusted in the same manner as described for the riving knife. The spreader/riving knife attaches to the mounting block as shown in Figure 67.
Guard Installation & Removal The guard may need to be removed from the spreader in order to make room to properly adjust the position of the spreader. The guard is secured in place with a mounting screw (see Figure 72). Remove the mounting screw to pull the guard off of the spreader. Blade Requirements The riving knife included with this machine is 0.1" (2.5mm) thick and is only designed for 14" diameter blades. When choosing a main blade, make sure the blade size meets the requirements listed below.
Crosscut blade features: • Best for cutting across the grain • 60-80 teeth • Alternate top bevel tooth profile • Small hook angle and a shallow gullet Alternate Top Bevel Laminate blade features: • Best for cutting plywood or veneer • 40-80 teeth • Triple chip tooth profile • Very shallow gullet Triple Chip Blade Figure 74. Crosscutting blade. Figure 76. Laminate blade.
Changing Main Blade 5. Use the arbor wrenches, as shown in Figure 78, to remove the arbor nut and arbor flange, then pull the old blade off the arbor. The arbor nut has left hand threads and loosens by turning clockwise. The Model G0493 performs best when using high quality, sharp blades. Whenever the main blade starts to get dull, resharpen or replace it with a new blade. Any time you change blade size, adjust the riving knife to appropriately to the blade (see Page 40). To change the main blade: 1.
Changing & Adjusting Scoring Blade The scoring blade included with the Model G0493 has wedge shaped teeth. With this style of scoring blade, the kerf thickness is adjusted by changing the height of the scoring blade. Raising the scoring blade higher increases the kerf thickness. Changing Scoring Blade 1. DISCONNECT SAW FROM POWER! 2. Move the blade tilt to 0˚ (blade 90˚ to table), and raise the scoring blade all the way up. 3.
Rip Cutting Determine which cutting operation will be best suited for the workpiece to be ripped. — To use the sliding table, read the instructions titled “Rip Cutting w/Sliding Table.” The Model G0493 has the capability of rip cutting full size panels (Figure 82). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. — To use the machine as a traditional table saw, skip ahead to “Rip Cutting w/Rip Fence.” Rip Cutting with Sliding Table 1.
Rip Cutting with Rip Fence 1. Slide the crosscut table out of the way. 2. Lock the sliding table into a stationary position (see Figure 85). 4. Slide the leading end of the rip fence so it is even with the center of the main saw blade as shown in Figure 87. Note: This technique allows the finished cut-off piece to “fall” away from the blade when the cutting operation is complete; reducing the possibility of kickback. Table Lock Figure 85. Sliding table lock. 3.
Crosscutting Lastly, this machine has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge (Figure 91). The Model G0493 can crosscut full size panels with the fence in the forward or rear position, although it is easier to load full size panels with the crosscut fence mounted in the forward position (see Figure 89). Forward Mounted Crosscut Fence Figure 91. Crosscutting workpieces using the rip fence as a cut-off gauge.
Crosscutting Full Size Panels 1. Install the crosscut fence in the forward mounting location shown in Figure 92 and lock it in place. 2. Check to make sure the fence is at 90˚ and adjust it as described in "Squaring Crosscut Fence to Blade" on Page 71 if necessary. Rear Mounting Location 4. Load the workpiece onto the table saw. The set up should look similar to Figure 90. 5. Once all the necessary safety precautions have been taken, perform the cutting operation.
Miter Cutting The crosscut fence allows miter cuts from 0˚ through 135˚. The table mounted miter scale has a resolution of 1˚. To perform a miter cut: 1. Slide the crosscut table to the front edge of the sliding table and lock it in place. 2. Place the crosscut fence center stud in the center stud hole of the crosscut table. The fence can be installed as shown in Figure 94 for 90˚ to 135˚ cuts, or as shown in Figure 95 for 0˚ to 90˚ cuts. 3.
Dado Cutting 5. Set up the saw for the type of cut you need to make, depending on if it is a rip cut. Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Typically, dadoes can be cut using either a dedicated dado blade or a standard saw blade. Figure 96 shows a cutaway view of a dado cut being made with a dado blade. 6. Align the blade to cut one of the dado sides, as shown in Figure 97. Cut 1 Blade Fence Workpiece Dado Blade Figure 97.
Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece. Typically, rabbets can be cut with either a dado blade or a standard saw blade; however, because the Model G0453 cannot accept dado blades, rabbets must be cut with a standard saw blade only. Blade Workpiece Rabbet Cutting Fence Figure 100. Rabbet cutting with a standard blade.
Resawing Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. Resawing is the process of cutting a thick piece of stock into one or more thinner pieces.
Resawing Operations The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly. Components Needed for Resawing: Ripping Blade......................................................1 Clamps................................................................2 Shop Made Resaw Barrier..................................
SECTION 5: SHOP MADE SAFETY ACCESSORIES Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed without the operator’s hands getting near the blade.
4. Rout a 1⁄4"–3⁄8" wide slot 4"–5" long in the workpiece and 1"–2" from the short end of the featherboard (see Figure 106). 7. /4"-3/8" Slot 1 1"-2" 4"-5" Figure 106. Slot routed in featherboard. 5. Cut a miter bar that will fit in the table miter slot approximately 5" long, as shown in Figure 107. Tip: Consider making the miter bar longer for larger featherboards—approximately half the length of the total featherboard—to support the force applied to the featherboard during use.
Mounting Featherboards w/Clamps Mounting Featherboard in Miter Slot 1. Lower the saw blade, then adjust the fence to the desired width and secure it. 1. Lower the saw blade, then adjust the fence to the desired width and secure it. 2. Place the workpiece against the fence, making sure it is 1" in front of the blade. 2. Place the workpiece evenly against the fence, making sure it is 1" in front of the blade. 3.
Push Sticks Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, pushing the workpiece against or behind the blade will increase the risk of kickback (see "Push Stick Prohibition Zone" in the Figure below). When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting.
Push Blocks The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut (see "Using a Push Stick" on previous page). When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting.
Narrow-Rip Auxiliary Fence & Push Block There are designs for hundreds of specialty jigs that can be found in books, trade magazines, and on the internet. These types of jigs can greatly improve the safety and consistency of cuts. They are particularly useful during production runs when dozens or hundreds of the same type of cut need to be made.
Using the Auxiliary Fence and Push Block 1. Place the auxiliary fence on the table and clamp it to the fence at both ends, then adjust the distance between the auxiliary fence and the blade—this determines how wide the workpiece will be ripped (see Figure 120). 3. Place the workpiece 1" behind the blade and evenly against the table and the auxiliary fence. Auxilliary Fence Blade Workpiece Auxilliary Fence Push Stick for Side Support Push Block Blade Workpiece Cutting Width Figure 120.
SECTION 6: AFTERMARKET ACCESSORIES FROM GRIZZLY Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. H3388—14" Carbide Tipped Saw Blade, 80T H3389—14" Carbide Tipped Saw Blade, 100T These blades are designed especially for sliding table saws and manufactured for heavy-duty use.
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.
SECTION 7: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule The frequency of maintenance necessary for any machine will always depend on the operating conditions and environment. The schedule below is a basic guideline for keeping your machine in proper operating condition. Always repair any adverse conditions immediately upon discovery. Daily (Ongoing) • Loose mounting bolts.
Lubrication The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean— this is especially important for the trunnion bearings. ALWAYS DISCONNECT POWER BEFORE DOING MAINTENANCE! Sliding Table Ways: Spray or wipe on a light machine oil (such as those shown on Page 62) the entire length of the steel rods (see Figure 130).
SECTION 8: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution 1. Install switch disabling key. Machine does not 1. Switch disabling key is removed. start or a breaker 2. Emergency stop push-button is engaged/ 2.
Symptom Possible Cause Possible Solution 1. Inspect/replace stripped or damaged bolts/ nuts, and re-tighten with thread locking fluid. 2. Replace warped, bent, or twisted blade; 2. Blade is at fault. resharpen dull blade. 3. Inspect/replace belts with a new matched set 3. V-belt(s) worn or loose. (refer to Page 67). 4. Realign/replace shaft, pulley, setscrew, and 4. Pulley is loose. key as required. 5. Tighten/replace. 5. Motor mount loose/broken. 6. Machine is incorrectly mounted or 6.
Belt Service The correct range of belt deflection for this machine is 1⁄4"–1⁄2". —If the belt deflection is correct, continue to Step 8. Main Belt Replacement/Tension 1. DISCONNECT SAW FROM POWER! 2. Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade and scoring blade up as far as they will go. —If the belt deflection is incorrect, use the tension bolt to adjust the belt to the proper range of tension.
Blade Tilt Calibration 45° Stop The blade tilt is calibrated at the factory, but can be calibrated if it changes during the life of the machine. 2. Adjust the blade angle until you hit the 45° positive stop and check the blade angle with a 45° square. 90° Stop 1. DISCONNECT SAW FROM POWER! 2. Move the blade tilt to 90˚ according to the gauge, and raise the main blade as far as it will go. 1.
Sliding Table Parallel Adjustment The table is calibrated at the factory, but can be adjusted slightly if it is not parallel to the blade. Tools Needed: Qty Felt Tip Pen.........................................................1 90° Square..........................................................1 Precise Measuring Tool.......................................1 Wrench 17mm.....................................................1 Hex Wrench 5mm................................................
Table Movement Adjustment The sliding table features an adjustment bar with bolts that control how easily the sliding table moves across the base (see Figure 139). These adjustment bolts are factory set. They can only be accessed by removing the end covers from both ends of the sliding table base and sliding the thin plate out of the way. If the adjustment bolts do require adjustments, turning them counterclockwise increases and clockwise decreases pressure against the steel rails.
Squaring Crosscut Fence to Blade Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary. To square the crosscut fence with the blade: 1. 5. Loosen the knob on the crosscut fence to allow it to pivot (make sure the block remains against the 90° stop bolt during adjustments). 6.
Adjusting Mounting Block The spreader/riving knife must be aligned with the blade when installed. If the spreader/riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback. The spreader/riving knife mounts to a block that can be repositioned to correctly align the spreader/riving knife to the blade. The mounting block adjusts by turning the set screws in each corner of the block.
SECTION 9: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. Wiring Safety Instructions SHOCK HAZARD.
Overview Blade Guard Limit Switch Door Limit Switch 12 24 11 23 EMERGENCY 2 11 24 12 23 1 STOP Control Panel (see Page 59) Scoring Motor (see Page 61) Electrical Box (see Pages 57 & 58) Main Motor (see Page 60) Power Connection Box R S 3-PHASE 220V or 440V T Ground 1 2 3 4 Hot Hot Hot DISCONNECT SWITCH (as recommended) -74- READ ELECTRICAL SAFETY ON PAGE 73! Model G0493 (Mfg.
Electrical Box at 220V To Power Connection Box 0 Ground R S T 0 1 4 5 7 R S T 0 1 4 5 7 S R T A L1/1 L2/3 L3/5 0 24V A To Control Panel NO13 L1/1 L2/3 L3/5 7 NC15 SDE T2/4 MA-15 NC16 24V Coil NO14 T3/6 40VA T1/2 0V SDE MA-18 24V Coil T1/2 T2/4 T3/6 X Y Z 8 B Z 0V 220V Y 440V X GDM 1Ø50/60Hz B R S T 4 L1/1 L2/3 L3/5 NO13 6 5 4 3 A T1/2 T2/4 25 NC16 T3/6 0 NO14 30 B 5 5/6 18 V 5 L1/1 L2/3 L3/5 7 7 8 5 5 SDE MA-09 TRD
Electrical Box at 440V To Power Connection Box 0 Ground R S T 0 1 4 5 7 R S T 0 1 4 5 7 S R T A L1/1 L2/3 L3/5 0 24V A To Control Panel NO13 L1/1 L2/3 L3/5 7 NC15 SDE T2/4 MA-15 NC16 24V Coil NO14 T3/6 40VA T1/2 0V SDE MA-18 24V Coil T1/2 T2/4 T3/6 X Y Z 8 B Z 0V 220V Y 440V X GDM 1Ø50/60Hz B R S T 4 L1/1 L2/3 L3/5 NO13 6 5 4 3 A T1/2 T2/4 25 NC16 T3/6 0 NO14 30 B 5 5/6 12 96 U V T 5 L1/1 L2/3 L3/5 7 7 8 5 5 SDE M
Control Panel 13 14 Scoring Blade ON 21 13 14 Main Blade ON 22 21 22 Power Light X2 EMERGENCY 2 14 13 Key Switch 21 X1 22 1 STOP 13 14 Scoring Blade OFF 21 22 13 14 Main Blade OFF 21 22 0 1 4 5 7 To Electrical Box Model G0493 (Mfg.
Main Motor 220V X 12 6 Y 10 4 440V Z 11 X 5 12 Y 10 Z 11 5 8 Ground U 7 1 V 8 2 W 9 3 6 9 4 7 U 1 V 2 W 3 Ground (additional conversions required for 440V operation) To Electrical Box -78- READ ELECTRICAL SAFETY ON PAGE 73! Model G0493 (Mfg.
Scoring Motor 220V 7 8 1 9 2 440V 6 3 4 1 2 3 R S T 4 5 6 Ground R S T 5 Ground 7 8 9 (additional conversions required for 440V operation) Model G0493 (Mfg.
SECTION 10: PARTS Crosscut Fence 5 4 3 2 22 1 6 23 7 21 23 20 17 28 18 19 8 10 9 27 11 24 29 25 26 16 15 14 13 12 REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 T-NUT M8-1.25 STOP BRACKET KNOB M8-1.25 X 40 STUD M10-1.5 X 70 FLIP STOP SET SCREW M6-1 X 10 LOCK NUT M10-1.5 SQUARE TUBE EXT FENCE COVER TAP SCREW #8 X 3/8 BUTTON HD CAP SCR M8-1.25 X 16 LOCK WASHER 8MM LOCATE PLATE KNOB SCREW M8-1.
Crosscut Table 108 107 102 101 103 112 113 111 110 109 114 115 116 106 105 104 118 122 135 125 132 117 134 131 130 129 126 128 120 121 119 123 124 133 127 REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 BALL BEARING 6201ZZ OIL BEARING 12 X 12MM ROLLER PLUG 80 X 40MM SUPPORT FRAME T-NUT M8-1.25 KNOB SCREW M8-1.25 X 25 FLAT WASHER 8MM PLUG 38 X 38MM PLUG 40 X 20MM T-BOLT M8-1.
-82- 205 237 238 202 201 203 233 204 240 239 215 222 227 216 217 221 223 225 226 224 277 218 241 245 281 206 207 220 243 219 242 244 232 246 247 276 234 249 265 235 266 236 256 213 212 209 211 210 248 280 233 278 250 208 271 275 269 268 272 270 267 257 274 273 214 279 255 230 264 258 254 231 282 252 253 251 263 262 228 261 260 259 229 Cabinet Body Model G0493 (Mfg.
Cabinet Body Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 CAP SCREW M6-1 X 30 HEX NUT M6-1 HEX NUT M12-1.75 FLAT WASHER 12MM PLASTIC WASHER 13MM SET SCREW M10-1.5 X 35 HEX NUT M10-1.5 PHLP HD SCR M4-.7 X 35 DOOR SAFETY SWITCH ADZ-S11 FIXED PLATE FLAT WASHER 4MM HEX NUT M4-.7 PHLP HD SCR M4-.7 X 12 PLATE KEY SWITCH POWER LAMP YK.
Main Blade Trunnion 302 301 303 304 305A 306A 307 308 316 315 314 309 310 331 317 311 312 330 313 323 319 324 325 326A 327A 328 318 320 322A 329A 321 REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 303 304 305A 306A 307 308 309 310 311 312 313 314 315 316 317 FLAT WASHER 10MM ROLL PIN 6 X 45 CAP SCREW M10-1.5 X 45 LOCK WASHER 10MM LEFT TRUNNION BRACKET V2.08.07 CHANNEL BASE V2.08.07 FLAT WASHER 6MM LOCK WASHER 6MM CAP SCREW M6-1 X 10 FIX PLATE DOOR SAFETY SWITCH PHLP HD SCR M4-.
Main Blade Arbor 426 436 431 401 403 402 429 427 430 428 425 424 404 423 411 405 406 435 434 407 437 408 421 410 409 412 413 406-1 418 419 433 422 432A 420 417 414 415 416 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 406-1 407 408 409 410 411 412 413 414 415 416 417 418 BLADE COVER FLAT WASHER 8MM BUTTON HD CAP SCR M8-1.25 X 40 HEX BOLT M12-1.75 X 40 LOCATE PLATE SPREADER RIVING KNIFE LOCK PLATE LOCK WASHER 12MM HEX NUT M12-1.
Table Accessories 505A 506A 530 509V2 510V2 511V2 522V2 507A 508 521V2 524 525V2 515V2 516V2 513V2 514V2 517V2 518 519 501AV3 527 502 503 504 REF PART # DESCRIPTION REF PART # DESCRIPTION 501AV3 502 503 504 505A 506A 507A 508 509V2 510V2 511V2 P04930501AV3 P04930502 PW04M P04930504 P04930505A PW04M P04930507A P04930504 P04930509V2 P04930510V2 P04930511V2 SLIDING TABLE SET 3200MM V3.07.10 HANDLE FLAT WASHER 10MM T-NUT M12-1.75 KNOB SCREW M10-1.5 X 20 V2.10.
Tables 616 639 615 614 609 610 617 640 619 640 618 613 611 617 620 621 623 633 624 622 625 626 608 607 620 629 601 606 605 604 603 602 638 637 636 630 635 634 631 632 REF PART # DESCRIPTION REF PART # DESCRIPTION 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 SUPPORT BRACE HEX NUT M8-1.25 CAP SCREW M8-1.25 X 20 CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM FLAT WASHER 8MM CAP SCREW M10-1.
Rip Fence 741 702 732V2 703V2 704 701V2 706 729V2 730V2 731 707 734 735 733 726V2 703V2A 725 724 723 736 710V2 738 711 737 714V2 727V2 740 739 712 713V2 REF PART # DESCRIPTION REF PART # DESCRIPTION 701V2 702 703V2 703V2A 704 706 707 710V2 711 712 713V2 714V2 723 724 725 P04930701V2 P04930702 P04930703V2 P04930703V2A P04930704 P04930706 P04930707 P04930710V2 PLN05M P04930712 P04930713V2 P04930714V2 P04930723 PCAP11M PSS05M ROTATE SHAFT V2.07.10 HANDLE RIP FENCE HOUSING V2.07.
Model G0493 (Mfg.
Scoring Motor Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826A 827 828 829 830 831 832 833 834 835 836 837 838 839A 840 841 842 843 844 845 846 FIX PLATE LOCK NUT M12-1.75 CAP SCREW M6-1 X 16 LOCK WASHER 6MM SCORING FLANGE SCORING SAW BLADE 22MM ARBOR SCORING ARBOR 22MM REGULATOR BEARING 6202LLU SCORING PULLEY SET SCREW M6-1 X 6 FLAT WASHER 8MM HEX NUT M8-1.25 BUSHING CHECK RING HEX NUT M12-1.
Model G0493 (Mfg.
Adjustment Wheels Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923A 924 925 926A 927 928 LOCK KNOB 10MM FLAT WASHER 10MM HAND WHEEL 8" KEY 7 X 7 X 20 HAND WHEEL SHAFT SPACER INT RETAINING RING 28MM BALL BEARING 6902 LOCATE RING LOCK WASHER 8MM CAP SCREW M8-1.25 20 SET SCREW M6-1 X 10 SCREW TR20-2.0 X 2T SET NUT TR20-2.
Swing Arm 1028 1008 1009 1027 1026 1031 1025 1030A 1023 1022 1024 1001 1020A 1021 1002A 1003 1018A 1019A 1004A 1007A 1006 1005 1029 1032 1010 1014A 1015A 1016 1011A 1023 1013A 1017 1009 REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002A 1003 1004A 1005 1006 1007A 1008 1009 1010 1011A 1013A 1014A 1015A 1016 1017 P04931001 P04931002A PN28M P04931004A PSBS03M P04931006 P04931007A PSB13M PN03M PFS04M P04931011A PSS21M P04931014A P04931015A P6202 PR05M NYLON WASHER 10MM SUPPORT SHA
1178 -94- 1187 1186 1101 1104 1103 1102 1185 1184 1183 1182 1181 1180 1179 1177 1176 1105 1106 1107 1108 1169 1168 1167 1166 1165 1188 1158 1157 1156 1155 1113 1114 1116 1151 1115 1174 1173 1175 1172 1112 1171 1111 1110 1159 1109 1170 1152 1154 1124 1125 1149 1148 1123 1121 1120 1150 1153 1117 1118 1119 1122 1160 1161 1127 1138 1137 1145-1 1147 1145-3 1163 1164 1143A 1141 1140 1131 1142 1133 1132 1135 1139 1144 1145-2 1146 1145 1162
Main Motor Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1133 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143A 1144 1145 1145-1 P04931101 PSB11M PLW04M PW01M P04931105 P04931106 P04931107 PSB72M P04931109 P04931110 PSBS10M PLW06M PW04M PB23M P04931115 PN43M PN02M PLW06M PW04M PSB52M P04931121 PN02M PN02M P04931124 P04931125 PSB45M PW01
Sliding Table 1235V3 1232V3 1231V3 1230V3 1229V3 1228V3 1227 1256 1234 1226V3 1254V3 1225V3 1253V3 1252V3 1239 1240 1224 1223 1222 1221 1255V3 1244V3 1250 1245V3 1246V3 1243V3 1241V3 1233V3 1249V3 1251V3 1247V3 REF PART # DESCRIPTION REF PART # DESCRIPTION 1221 1222 1223 1224 1225V3 1226V3 1227 1228V3 1229V3 1230V3 1231V3 1232V3 1233V3 1234 1235V3 1239 PN09M PLW05M PW06M P04931224 P04931225V3 P04931226V3 PFH26M P04931228V3 P04931229V3 P04931230V3 P04931231V3 P04931232V3 P04931233V3 PFH43M
Electrical Components 1403 1403 1401 1406 1407 1405 1402 1404 1411 1404 1422 1421 1410 1417 1413 1419 1415 440V Conversion Kit 1420 1416 1412 1418 1408 1409 1414 1406 REF PART # DESCRIPTION REF PART # DESCRIPTION 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 KEY SWITCH POWER LAMP ON SWITCH BUTTON OFF SWITCH BUTTON E-STOP BUTTON TERMINAL 3 CIRCUIT (25A) TERMINAL 6 CIRCUIT (15A) FUSE BASE FUSE 250V 10A TRANSFORMER MAG CONTACTOR MA-18 24V 1412 1413 1414 1415 1416 1417 1418 1419
Parts List 1501 1507 1508 1509 1510 1502 1503 1504 1505 1511 1506 1522 1521 1520 1523 1512 1519 1518 1517 1516 1515 1514 1513 REF PART # DESCRIPTION REF PART # DESCRIPTION 1501 1502 1503 1504 1505 1506 1507 1508 1509 1510 1511 1512 LOWER BLADE GUARD LABEL UPPER BLADE GUARD LABEL SAFETY GLASSES LABEL LOOSEN/TIGHTEN FENCE LABEL KICKBACK WARNING LABEL PREWIRED 220V LABEL SCORING VERTICAL ADJUST LABEL BLADE TILT SCALE LABEL SCORING HORIZONTAL ADJUST LABEL MAIN BLADE ELEVATION LABEL ELECTRICITY
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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