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MODEL G0502 18" JUMP SAW Manual UPDATE (For Machines Manufactured After March, 2008) The Model G0502 Jump Saw has changed from when the manual was originally written. We have added a limit switch for the glade guard hood and a guard over the foot pedal. The 440V conversion information has also been updated. The new parts breakdowns, parts lists, wiring diagrams, and 440V conversion instructions are included in this update.
Cabinet Breakdown 21 36 35 33-1 33 123-4 34 123-2 123-3 123-1 128 126 23 125 124-1 34 124-4 20 127-2 19 127-1 124-2 22 140-1 139-1 140-2 139-2 140-3 139-3 21 139-4 16 140-4 5 138-1 138-2 138-3 130-2 4 6 30 124-3 127-3 39 31 130-1 132-1 18 132-2 15 15-1 15-2 15-3 2-1 2-2 131 12-2 12-3 137-2 137-1 18 3 2 17 136 12-1 13 132-2 18-1 12 132-1 10 11 142 133 5 6 135-1 135-2 1 8 7 8-1 144 440V Conversion Kit 134-1 8-2 134-2 9 9-2 9-3 -2- G0502 Manual Update
Cabinet Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 2-1 2-2 3 4 5 6 7 8 8-1 8-2 9 9-2 9-3 10 11 12 12-1 12-2 12-3 13 15 15-1 15-2 15-3 16 17 18 18-1 19 20 21 22 23 30 31 33 33-1 34 35 36 CABINET EMERGENCY STOP SWITCH B-CONTACTOR COVER FOR B-CONTACTOR DUST PORT SIDE DOOR DOOR LOCK LOCK HANDLE FRONT DOOR PEDAL PEDAL CONTROLLER S3B-M5 PEDAL GUARD MAG SWITCH NHD MS-35D 220V SWITCH HOUSING OL RELAY TERMINAL BLOCK ELECTRICAL BOX FILTER/LUBRICATOR/REGULATOR GAUGE OIL CUP WATER CUP CONNECTING
Roller Tables 14 – LEFT ROLLER TABLE ASSEMBLY 129-1 28 129-2 29 26 143-1 129-3 24A 25 24A 143-2 27 79-1 143-3 141-1 141-2 79-2 141-1 141-3 141-2 129-1 141-3 129-1 14-1 79A 14-2 79 – RIGHT ROLLER TABLE ASSEMBLY 79-1 79-2 REF PART # DESCRIPTION REF PART # DESCRIPTION 14 14-1 14-2 24A 25 26 27 28 29 79 79-1 LEFT ROLLER TABLE ASSEMBLY INDIVIDUAL ROLLER ROLLER SHAFT LOCK HANDLE M8-1.
Head & Motor Breakdown 42 101 105 78 102 106-1 111 37 43 44 101 103-1 103-2 103-3 40 106-2 45 46 38 112-3 112-2 77 112-1 47 104 105 48 107-1 49 107-2 109-1 109-2 109-3 41 50 51 113-1 108-1 108-2 108-3 113-2 110 52 114 53 53-3 109-4 63 53-1 118-1 62 55 59 58 64 53-2 118-2 56 54 116-1 116-2 115-1 57 66 65 117-2 117-1 116-3 120-1 120-2 60 61 74 73 120-3 121-2 121-1 G0502 Manual Update 32 75 121-3 67 76 122 69 68 115-2 66 70 115-3 71 72 119-1 119-2 -5-
Head & Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 32 37 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 53-1 53-2 53-3 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 CONNECTING LINK CLAMPING BLADE GUARD RUBBER PLATE DANGER LABEL SAFETY GUARD LOCK KNOB SPECIAL LOCK NUT 3/4-10 X 15MM RUBBER RING ADJUSTABLE SEAT GUIDE SCREW 3/4-10 X 410MM SWITCH BOX ON BUTTON STOP BUTTON AIR INLET SWITCH FENCE TABLE MOTOR 10HP 220/440V 3 PH 60HZ MOTOR FAN COVER MOTOR FAN MOTOR
Label Placement 77-1 146 77-1 147 146 148 149 150 166 145 165 170 169 REF PART # DESCRIPTION REF PART # DESCRIPTION 77-1 145 146 147 148 149 BLADE GUARD LABEL CLOSE DOOR LABEL HAND/BLADE GUARD LABEL ELECTRICITY LABEL READ MANUAL LABEL SAFETY GLASSES LABEL 150 165 166 169 170 DISCONNECT POWER-DOOR LABEL MACHINE ID/WARNING LABEL BLADE GUARD LABEL GRIZZLY GREEN TOUCH-UP PAINT GRIZZLY PUTTY TOUCH-UP PAINT P0549623 PLABEL-30 P0502146 PLABEL-14 PLABEL-12 PLABEL-11 PLABEL-36 P0502165 P0549622 PP
Wiring Diagram Emergency Stop Switch Common Normally Open Closed Terminal Strip R S 1 3 T Safety Guard Limit Switch 5 A1 13 13 14 Magnetic Switch Contactor 14 22 A2 21 Overload Relay Motor -8- ON Switch 97 95 96 98 OFF Switch Common Normally Open Closed Door Limit Switch G0502 Manual Update
440V Conversion 2. Open the electrical box, then replace the 220V contactor and overload relay with the ones in the conversion kit (see Figure 2). The Model G0502 can be converted for 440V 3-Phase operation. The procedure consists of changing the contactor and overload relay (see Figure 1), and rewiring the motor. Contactor Order the Model G0502 440V Conversion Kit (P/N P0502144) by calling our Customer Service at (800) 523-4777. Overload Relay Trip Load Dial Figure 2.
MODEL G0502 18" CUT-OFF SAW Manual Update This machine has changed slightly from when the manual was originally written. It now includes a more comprehensive blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during operations. This update includes instructions for setting up the guard before each use and operating the machine with its new components, and a parts breakdown and list for the new components.
Parts Breakdowns and Lists 224 224-1 227 C O N V T A R U LV OL N E IT 226 219 225 214 223 228 223-1 218 209 222 210 216 217 206 208 207 220 212 221 201 205 204 213 214 202 211 215 203 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 CLAMP GATE MOUNTING BRACKET ACTUATOR BRACKET CAP SCREW M6-1 X 16 HINGE ACTUATOR CYLINDER CYLINDER YOKE REGULATOR VALVE CAP SCREW M8-1.25 X 50 FLAT WASHER 8MM HEX NUT M8-1.
236-1 231-1 236-2 234-4 236 235 234-1 234-2 233-1 233-2 233 234 234-3 231 232 243-1 243 243-2 242 241 REF PART # DESCRIPTION REF PART # DESCRIPTION 231 231-1 232 233 233-1 233-2 234 234-1 234-2 234-3 STAKE GUARD CAP SCREW M4-.7 X 10 INNER GUARD PLATE OUTER GUARD PLATE WING SCREW M6-1 X 14 CAP SCREW M6-1 X 14 GUARD MOUNT BRACKET CAP SCREW M6-1 X 16 LOCK WASHER 6MM HEX NUT M6-1 234-4 235 236 236-1 236-2 241 242 243 243-1 243-2 CAP SCREW M6-1 X 12 NOTCHED GUARD FLAP HINGE PHLP HD SCR M4-.
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