10 HP INDUSTRIAL DUST COLLECTOR OWNER'S MANUAL G0508

ManualsBrandsGrizzly ManualsDust CollectorG0508

MODEL G0508

10 HP INDUSTRIAL

DUST COLLECTOR

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8335

PRINTED IN TAIWAN

Summary of content (44 pages)

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MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet............................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0508 10 HP Industrial Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR Product Dimensions: Weight .............................................................................................................................................................515 lbs. Length/Width/Height .........................................................................................................................
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Bag Information Number of Upper Bags .................................................................................................................................... 4 Upper Bag Capacity .......................................................................................................................... 17.8 cu. ft. Lower Bag Capacity .......................................................................................................................... 13.7 cu. ft. Number of Lower Bags .........
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Identification E A F G B H C I D Figure 1. Dust collector, front view. A. B. C. D. E. F. G. H. I.
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Safety Instructions for Machinery ��
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Additional Safety for Dust Collectors 1. MACHINE USE. Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps. 2. KEEPING FINGERS SAFE. Do not place your hands or tools near the open inlet during operation for any reason including, but not limited to, unclogging material and testing suction.
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SECTION 2: CIRCUIT REQUIREMENTS 220/440V 3-Phase Grounding Serious personal injury could occur if you connect your machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected to the grounding prong on the plug; likewise, the outlet must be properly installed and grounded.
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SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G0508 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance. Some metal parts may have sharp edges on them after they are formed.
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Inventory H After all the parts have been removed from the two boxes, you should have the following items: Contents (Figure 2–4) Qty A. Main Housing with Motor............................ 1 B. Inlet ............................................................. 1 C. Collectors ................................................... 4 D. Supporting Legs ......................................... 4 E. Base ........................................................... 1 F. Hanger Supports ...........................
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Site Considerations Floor Load Assembly To the dust collector system: Refer to the Machine Data Sheet on Page 3 for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. 1. Place the base upside down on the floor. 2. Attach the casters with the (16) 5⁄16"-18 x 1⁄2" flange bolts (see Figure 6).
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5. Attach the supporting legs to the housing bracket with 5⁄16"-18 x 1⁄2" flange bolts. 6. Position the base on top of the supporting legs (see Figure 8). 10. With assistance, position and hold the collector so the holes in the collector flange match with those of the rubber gasket and main housing. 11. Insert and hand tighten one 5⁄16"-18 x 1" flange bolt, two 5⁄16" flat washers, and one 5⁄16"18 hex nut in all eight holes. 12.
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17. Slide the hanger into the hanger support, aligning the two holes on each part. 18. Secure this hanger assembly with two 1⁄4"-20 x 1⁄2" flange bolts (see Figure 11). 20. Align the hanger assembly so that the hook at the top is directly over the center of the collector. 21. Secure the hanger assembly with one 1⁄4"-20 x 1⁄2" flange bolt (see Figure 12). 22. Repeat Steps 18–22 for the remaining hanger assemblies. Hanger 23.
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Bag Clamp Collector Hook Figure 14. Upper filter bag secured to collector. 25. Slip the bottom of the bag over the top lip of the collector so that the bag clamp is completely over the lip as well. 26. Fasten the locking mechanism of the bag clamp to secure the bag to the collector (see Figure 14). Figure 15. Bottom collection bag snagged on collector hooks. 29.
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Test Run Wear safety glasses whenever starting or using machine. Failure to comply may result in serious personal injury. 2. Connect the dust collector to the proper power source (reference Circuit Requirements on Page 9). 3. Clear away from the machine all tools and objects used during the setup. 4. Turn the machine ON by pushing in the GREEN button on the power switch. 5. Listen and watch for abnormal noises or operation.
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SECTION 4: DESIGNING THE SYSTEM General The Model G0508 can be operated as either a stationary or mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient. The Model G0508 is designed to be a central dust collector system. Locate the dust collector in an out of the way location such as a corner or separate room.
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There are quite a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed.
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System Design Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a dust collection system design. If you have a large shop or must design a complicated system, then we recommend additional research beyond this manual, or seek help from an expert. Step 2.
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3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow. 4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction). 5. Each branch line should have a blast gate immediately after the branch to control suction from one machine to another. 6.
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Determining Main Line Duct Size �� The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. �� For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. �� For the Model G0508 this is 9". Mark your drawing as in Figure 26.
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Calculating Duct Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows. To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work.
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Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. 5. Compare the total static pressure loss for that line to the maximum static pressure rating of 21 inches (refer to the Machine Data Sheet on Page 3). —If your static pressure loss is below the static pressure rating of the dust collector, then the line will most likely be successful. Congratulations! You've just designed your own dust system.
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Always guard against static electrical build up by grounding all dust collection lines. Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (Figure 32) around the blast gate without interruption to the grounding system. External Ground Wire Internal Ground Wire Ground Screw Flex-Hose Figure 33. Flex-hose grounded to machine.
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SECTION 5: ACCESSORIES H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow. Figure 34. Metal Duct Starter Kit.
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Metal Elbows These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, available with a 90˚ long radius curve. Call (800) 5234777 or visit www.grizzly.com for more information and pricing. 90° Metal Branches We carry many different branches, all designed to minimize airflow resistance. 90° Long Radius Figure 40. Metal Branches. 30° 45° 60° Reducers & Adapters We carry a multitude of reducers and elbows to cover most applications from 4" through 9". Figure 38.
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G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp H5228—7" Clamp H5238—8" Clamp H5253—9" Clamp These clamps feature lever latches and foam seals, and secure around the rolled ends of fittings and pipe. Figure 43. Dust collection pipe clamps. G2752—4" Rolling Floor Sweep G2753—4" Bench Dust Collection Attachment G2754—4" Floor Dust Collection Attachment These attachments are indispensable for collecting dust at machines without a port.
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SECTION 6: OPERATIONS Wear safety glasses whenever starting or using machine. Failure to comply may result in serious personal injury. DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as a shop vacuum. For safest use, wear a respirator and use an air cleaner in addition to the dust collector. All dust collectors disperse fine dust which may cause allergic reactions or respiratory problems.
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SECTION 7: MAINTENANCE Bag Cleaning Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Dust collector is completely powered down at the end of use.
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SECTION 8: SERVICE About Service This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If you need help troubleshooting, need replacement parts, or are unsure of how to perform the procedures in this section, please call our Technical Support at (570) 546-9663. Troubleshooting Motor & Machine Operation SYMPTOM Machine does not start or a breaker trips. Machine stalls or is underpowered. POSSIBLE CAUSE 1. Plug/receptacle is at fault or wired incorrectly.
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Dust Collection Operation SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Loud, repetitious noise, or 1. excessive vibration coming from dust collector. 2. Dust collector is not on a flat surface and wobbles. Impeller fan is damaged and unbalanced. 1. Stabilize the dust collector. 2. 3. The motor mounting is loose. 3. 4. Impeller is loose on the motor shaft. Motor fan cover is dented, causing the motor fan to hit the cover while spinning. 4.
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Electrical Components Figure 47. G0508 220V switch. Figure 48. G0508 motor wiring diagrams. Figure 49. G0508 220V motor.
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Wiring Diagram ��
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Parts Breakdown �� -34- G0508 10 HP Industrial Dust Collector
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 5 6 7 8 9 10 10-1 10-2 10-3 11 12 13 14 15 16 17 P5954001 PB09 P0508003 P0508005 P0508006 P0508007 P0508008 P0508009 P0508010 P0508010-1 P0508010-2 P0508010-3 P0508011 P0508012 P0508013 P5954023 P0508015 P0508016 P0508017 CASTER HEX BOLT 5/16-18 X 1/2 BASE SUPPORTING LEG MAIN HOUSING IMPELLER MOTOR PLATE SPECIAL WASHER MOTOR MOTOR FAN COVER MOTOR FAN MOTOR JUNCTION BOX KEY 10 X 8 X 50 RUBBER GASKET COLLECTOR LOWER COLLECTION BAG UPPER FI
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Label Placement 42 39 41 40 38 43 REF PART # DESCRIPTION REF PART # DESCRIPTION 38 39 40 P05080038 PLABEL-14 P05080040 MACHINE ID LABEL ELECTRICITY LABEL DUST MASK LABEL 41 42 43 PLABEL-12 P05080042 PLABEL-8 READ MANUAL NO HANDS AT INLET LABEL GRIZZLY LOGO Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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