2 HP DUST COLLECTOR MODEL G0548 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table of Contents SECTION 1: SAFETY............................................................................................................................2 Safety Instructions for Power Tools ................................................................................................2 Additional Safety For Dust Collectors ............................................................................................4 SECTION 2: GENERAL INFORMATION ......................................................
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety For Dust Collectors 1. THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY. Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps. 2.
SECTION 2: GENERAL INFORMATION If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To protect yourself, read and understand this entire manual! Commentary Grizzly Industrial, Inc. is proud to offer the Model G0548 2 HP Dust Collector. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
SECTION 3: CIRCUIT REQUIREMENTS Amperage Draw Plug-Type The Model G0548 features a single phase 220V 2 HP motor. We recommend using a NEMA 6-15 plug (Figure 1). You may also “hard-wire” the dust collector directly to your panel, provided you place a disconnect near the machine. Check the electrical codes in your area for specifics on wiring requirements. The motor is wired according to the diagram in Figure 1a. Amperage Draw 220V ....................................................
Grounding Electrocution or a fire can result if the machine is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded. NOTICE Circuit Capacity Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
SECTION 4: MACHINE FEATURES 1 2 4 3 Figure 2. Main view of machine features. 1. 2. 3. 4.
SECTION 5: SET UP Inventory This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations BEFORE starting the machine! Wear safety glasses during the entire set up process! After all the parts have been removed from the two boxes, you should have the following items: Box 1: Canister Filter Components (Figure 3) A. Canister Filter ..............................................1 B. Foam Adhesive Bag ......................
Box 2: Main Components (Figure 4) Motor & Impeller ..........................................1 6" Inlet w/Three 4" Fittings ..........................1 Base ............................................................1 Metal “L” Outlet ..........................................1 Collector (Not Shown) ................................1 Hardware Bag ............................................1 — Casters ..................................................4 — Flange Bolts 5⁄16"-18 x 1⁄2"......................
Hardware Recognition Chart G0548 2 HP Dust Collector -11-
Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Floor Load The Model G0548 weighs 145 lbs and has a base footprint of 311⁄2" x 373⁄8".
Base Motor and Impeller Components and Hardware Needed: Qty Base ..................................................................1 Casters ..............................................................4 Flange Bolts 5⁄16"-18 x 1⁄2"..................................16 Components and Hardware Needed: Qty Base ..................................................................1 Motor and Impeller ............................................1 Flange Bolts 5⁄16"-18 x 1⁄2"....................................
Outlet Canister Support Components and Hardware Needed: Qty Metal “L” Outlet ................................................1 Flange Bolts 5⁄16"-18 x 1⁄2"....................................8 Rubber Gasket ..................................................1 Components and Hardware Needed: Qty Base ..................................................................1 Canister Support ................................................1 Flange Bolts 5⁄16"-18 x 1⁄2"....................................
Collector Ring Canister Filter Components and Hardware Needed: Qty Collector ............................................................1 Flange Bolts 5⁄16"-18 x 1⁄2"..................................10 Rubber Gasket ..................................................1 Components and Hardware Needed: Qty Canister Filter ....................................................1 Canister Filter Cleaning Handle ........................1 Belt Clamp ..........................................................
3. Install the handle onto the top of the canister filter by tightening the hex bolt against the flat of the shaft (Figure 15). Collection Bag Components and Hardware Needed: Qty Clear Collection Bag ..........................................1 Metal Belt Clamp ................................................1 Narrow Foam Strip ............................................1 Tools Needed: Wrench or Socket 10mm....................................1 To install the collection bag: Shaft Flat Figure 16.
3. Tighten the metal belt clamp around the narrow foam strip to seal and secure the lower collection bag (Figure 19). Inlet Components and Hardware Needed: Qty 6" Inlet with Three 4" Ports ................................1 Phillips Head Tap Screw #10 x 3⁄8" ....................1 Tools Needed: Phillips Screwdriver ............................................1 To install the inlet: 1. Insert the inlet over the impeller intake hole. 2.
SECTION 6: COLLECTION SYSTEM General Material Selection The Model G0548 can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient. You have many choices regarding main line and branch line duct material. In most commercial workshops, the main line and branch lines are usually metal duct.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection. We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y’s and T’s should be made with wire nuts. Ensure that the entire system is grounded.
Design Suggestions When designing a successful dust collection system, planning is the most important step. Before you set out to run the first section of duct, consider these general guidelines for an efficient system: 1. Machines that produce the most saw dust should be placed closest to the dust collector. These machines include thickness planers, shapers, sanders and bandsaws. 2.
SECTION 7: OPERATION Test Run Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP button, just in case there is a problem.
SECTION 8: MAINTENANCE Lubrication Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury. General Regular periodic maintenance on your Model G0548 Dust Collector will ensure its optimum performance.
To clean the canister filters: 1. Move the canister handle back and forth to free trapped dust particles from the filter (Figure 25). The particles will fall into the collection bag. While the Model G0548 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9956.
SECTION 9: REFERENCE INFO The following pages contain the machine data sheets, parts diagrams, parts lists, and the Warranty/Return information for the Model G0548. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. /O Technical Documentation P.O.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0548 2 HP DUST COLLECTOR Design Type ..................................................................................Single Stage Floor Model Overall Dimensions: Base ..........................................................................................................211⁄4" x 331⁄2" Height ................................................................................................
G0548 Dust Collector Parts 14 27 23 2 28 24 2 35 Motor Components 17-1 17-2 19 17-3 36 34 17-4 2 17-5 37 22 28 30 17 38 11 ER W POFOR R UG T TO PL WAI EC RE UN D LL FO S AN CO BE ND ST OP HA T DU STINGINLE TO ACAR PLNE 33 8 15 12 40 10 25 12 39 9 7 18 6 21 5 2 13 31 29 4 1 2 G0548 2 HP Dust Collector 26 29-1 32 -27-
H5783 Canister Filter Parts 1 2 20 3 7 21 22 5 6 13 4 23 12 11 8 10 9 16 24 5 15 6 14 12 7 17 18 19 -28- G0548 2 HP Dust Collector
G0548 Parts List REF PART # 1 2 4 5 6 7 8 9 10 11 12 13 14 15 17 17-1 17-2 17-3 17-4 17-5 18 19 21 22 23 24 25 26 27 28 29 29-1 30 31 32 33 34 35 36 37 38 39 40 P0548001 PFB01 P0548004 PS06 P0548006 P1028007 PB09 P0548009 P0548010 P0548011 PW07 PS06 PFB01 PB03 P0548017 P0548017-1 P0548017-2 P0548017-3 PC400A P0548017-5 PN02 P0548019 P0548021 H6899 P0548023 P0548024 P0548025 PAW05M H5783 P0548028 P0548029 P0548029-1 PK28M PWCRD220L P0548032 PWCRD220S P0548034 P0548035 PLABEL-12 PLABEL-11 PLABEL-39 P054803
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL: ________________________ Serial #______________________ Order _______________________ The following information is given on
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