MODEL G0568/G0569 24" INDUSTRIAL BANDSAW OWNER'S MANUAL 8DENG><=I 6JOOAN >C9JHIG>6A! >C8# G:K>H:9 6EG>A! '%%. 7A WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION ............................................... 2 BVcjVa 6XXjgVXn ########################################### ' 8dciVXi >c[d#################################################### ' BVX]^cZ 9ZhXg^ei^dc ###################################### ' >YZci^[^XVi^dc ################################################### ( <%*+- BVX]^cZ 9ViV H]ZZi ########################## ) <%*+. BVX]^cZ 9ViV H]ZZi ########################## + SECTION 1: SAFETY .......................................
INTRODUCTION Manual Accuracy Contact Info LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i" ^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd ]VeeZc VcY lZ Vedad\^oZ [dg i]Zb# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn hZgk^XZ fjZhi^dch! eVgih gZfjZhih dg \ZcZgVa fjZh" i^dch VWdji i]Z bVX]^cZ! eaZVhZ XVaa dg lg^iZ jh Vi i]Z adXVi^dc a^hiZY
Identification 9 A C 6 D B @ > 7 8 ? = < 9 ; Figure 2. <%*+- gZVg! ide"h^YZ d[ i]Z WVcYhVl# M. cY^XVidg @Zn Hl^iX]! HiVgi Hide 7jiidch G^e ;ZcXZ =^c\ZY L]ZZa 8dkZgh ;ddi 7gV`Z B^iZg
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0568 24" INDUSTRIAL BANDSAW 5 HP SINGLEPHASE EgdYjXi 9^bZch^dch/ Weight.............................................................................................................................................................. 836 lbs. Length/Width/Height...........................................................................................................47-5/8 x 31-1/4 x 83-1/2 in.
aVYZ >c[dgbVi^dc Standard Blade Length.............................................................................................................................181 in. Blade Length Range................................................................................................................. 180 - 181-1/2 in. Blade Width Range........................................................................................................................ 1/4 - 1-1/2 in. Upper Blade Guides..................
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0569 24" INDUSTRIAL BANDSAW 7-1/2 HP 3PHASE EgdYjXi 9^bZch^dch/ Weight.............................................................................................................................................................. 836 lbs. Length/Width/Height...........................................................................................................31-1/4 x 47-5/8 x 83-1/2 in.
7aVYZ >c[dgbVi^dc Standard Blade Length.............................................................................................................................181 in. Blade Length Range................................................................................................................. 180 - 181-1/2 in. Blade Width Range........................................................................................................................ 1/4 - 1-1/2 in. Upper Blade Guides..................
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# 8. KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZY eZdeaZ id hiVgi i]Z bVX]^cZ# 9. UNATTENDED OPERATION.
Additional Safety Instructions for Bandsaws 1. BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa! XgVX`ZY dg WVYan ldgc WaVYZ# 9jaa WaVYZh gZfj^gZ bdgZ Z[[dgi id jhZ VcY VgZ Y^[[^Xjai id Xdcigda# >cheZXi WaVYZh [dg XgVX`h VcY b^hh^c\ iZZi] WZ[dgZ ZVX] jhZ# 8. UNATTENDED MACHINE. BVX]^cZh aZ[i jcViiZcYZY l]^aZ gjcc^c\ egZhZci bjai^eaZ ]VoVgYh! ^cXajY^c\ k^h^idg YVc\Zg! [^gZ! VcY hZa["^c[a^XiZY YVbV\Z# 6alVnh ijgc ndjg bVX]^cZ OFF WZ[dgZ aZVk^c\ ^i# 2. HAND PLACEMENT.
SECTION 2: CIRCUIT REQUIREMENTS Minimum Cord Requirements Serious personal injury could occur if you connect the machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed after setup. Electrocution or fire could result if this machine is not installed to code. You MUST ensure compliance by checking with a qualified electrician! NOTICE The Model G0569 is prewired for 220V operation.
Phase Converter Precaution I]Z edlZg [gdb i]Z bVcj[VXijgZY aZ\ bVn YVb" V\Z ZaZXig^XVa XdbedcZcih ^[ XdccZXiZY id i]Z lgdc\ ^cXdb^c\ edlZg iZgb^cVa dc ndjg bVX]^cZ# Dcan XdccZXi i]Z bVcj[VXijgZY aZ\ id i]Z A' iZg" b^cVa# DO NOT use a static phase converter, as they notoriously damage electrical components. 440V Conversion I]Z BdYZa <%*+.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Inventory I]Z [daadl^c\ ^h V YZhXg^ei^dc d[ i]Z bV^c Xdbed" cZcih h]^eeZY l^i] ndjg bVX]^cZ# AVn i]Z Xdbed" cZcih dji id ^ckZcidgn i]Zb# L. G^hZg 7adX`h ############################################### ' M.
Hardware Recognition Chart BdYZa <%*+-$<%*+.
Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to cl e a n machin e r y.
Site Considerations Weight Load Physical Environment GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ ndjg bVX]^cZ# BV`Z hjgZ i]Vi i]Z hjg[VXZ jedc l]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]i d[ i]Z bVX]^cZ! VYY^i^dcVa Zfj^ebZci i]Vi bVn WZ ^chiVaaZY dc i]Z bVX]^cZ! VcY i]Z ]ZVk^Zhi ldg`e^ZXZ i]Vi l^aa WZ jhZY# 6YY^i^dcVaan! Xdch^YZg i]Z lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY" ^c\ i]Vi bVn dXXjg l]Zc deZgVi^c\ i]Z bVX]^cZ# DeZgViZ i]^h bVX]^cZ ^c V Ygn Zck^gdcbZci i]Vi ^h [
Moving & Placing Base Unit This is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the crate. Use a chain or a lifting strap with a minimum of 1,000 lbs. lifting capacity. If the chain or lifting strap breaks, serious personal injury may occur. To move and place the bandsaw using wood shims: 1.
Mounting to Shop Floor 6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY# =dlZkZg! ndj bjhi aZkZa ndjg bVX]^cZ l^i] V egZX^h^dc aZkZa# Riser Blocks G^hZg WadX`h! h]dlc ^c Figure 13! VgZ ^cXajYZY l^i] i]Z BdYZa <%*+-$<%*+.
Fence To install the fence: 1. GZbdkZ i]Z XVe hXgZlh ]daY^c\ i]Z gV^a dcid i]Z iVWaZ! VcY gZbdkZ i]Z gV^a# ;a^e i]Z gV^a dkZg VcY gZ^chiVaa l^i] i]Z XVeh hXgZlh gZbdkZY ^c Step 1, Vh h]dlc ^c Figure 14# 2. Handwheel To install the handwheel: 1. Ha^YZ i]Z ]VcYl]ZZa Figure 16 dc id i]Z h]V[i# 2. I^\]iZc i]Z XVe hXgZl ^c i]Z ]VcYl]ZZa hZXjgZan# 3. I]gZVY i]Z ]VcYaZ ^c id i]Z ]VcYl]ZZa VcY i^\]iZc l^i] i]Z &)bb lgZcX]# =VcYl]ZZa Figure 14.
Dust Collection DO NOT operate the Model G0568/G0569 without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at each Dust Port: 400 Do not confuse this CFM recommendation with the rating of the dust collector.
7aVYZ IgVX`^c\ @cdW Fj^X` IZch^dc AZkZg AdX` AZkZg 7aVYZ IZch^dc =VcYl]ZZa Figure 18. 7aVYZ iZch^dc^c\ Xdcigdah# 4. DeZc i]Z jeeZg l]ZZa XdkZg# 5. He^c i]Z jeeZg l]ZZa Wn ]VcY Vi aZVhi i]gZZ i^bZh VcY lViX] ]dl i]Z WaVYZ g^YZh dc i]Z Xgdlc d[ i]Z l]ZZa# GZ[Zg id Figure 19 [dg Vc ^aajhigVi^dc d[ i]^h XdcXZei# 7aVYZ 8ZciZgZY dc EZV` d[ 8gdlc 7aVYZ 8ZciZgZY dc L]ZZa L]ZZa 8:CI:G IG68@>C< Figure 19. 8ZciZg igVX`^c\ egd[^aZh# 6.
Test Run DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h gZVYn [dg gZ\jaVg deZgVi^dc# I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/ & I]Z bdidg edlZgh je VcY gjch XdggZXian! ' i]Z hV[Zin Y^hVWa^c\ bZX]Vc^hb dc i]Z hl^iX] ldg`h XdggZXian! VcY ( i]Z hide Wjiidc hV[Zin [ZVijgZ ldg`h XdggZXian# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]Z hdjgXZ d[ Vc jcjhjVa cd^hZ dg k^WgVi^dc! hide jh^c\ i]Z bVX]^c
8. Ijgc i]Z WVcYhVl ON VcY Vaadl ^i id gZVX] [jaa heZZY! i]Zc egZhh i]Z [ddi WgV`Z Figure 45! Page 35 XdbeaZiZan# · >[ i]Z WVcYhVl WaVYZ hideh i]Z [ddi WgV`Z ^h ldg`^c\ XdggZXian0 Xdci^cjZ id i]Z cZmi hiZe# · >[ i]Z WVcYhVl WaVYZ YdZh cdi hide bdk" ^c\! i]Z [ddi WgV`Z [ZVijgZ ^h cdi ldg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX] Hjeedgi [dg ]Zae# 9.
Table Stop Calibration Personal injury or death can occur if the bandsaw starts during table adjustments. Disconnect power from the bandsaw before performing table adjustments. Figure 27. HfjVg^c\ iVWaZ id WaVYZ# I]Z edh^i^kZ hide Vaadlh i]Z iVWaZ id WZ fj^X`an VcY VXXjgViZan gZijgcZY id i]Z ]dg^odciVa %ß edh^" i^dc V[iZg WZ^c\ VY_jhiZY id V Y^[[ZgZci Vc\aZ# 5.
Aligning Table Id ZchjgZ Xjii^c\ VXXjgVXn! i]Z iVWaZ h]djaY WZ Va^\cZY hd i]Vi i]Z b^iZg hadi ^h eVgVaaZa id i]Z WVcYhVl WaVYZ# I]^h egdXZYjgZ ldg`h WZhi l^i] V &&¿ ' WaVYZ ^chiVaaZY# 5. JhZ V [^cZ gjaZg id VXXjgViZan \Vj\Z i]Z Y^h" iVcXZ WZilZZc i]Z higV^\]iZY\Z VcY i]Z b^iZg hadi# I]Z Y^hiVcXZ ndj bZVhjgZ h]djaY WZ i]Z hVbZ Vi Wdi] i]Z [gdci VcY i]Z WVX` d[ i]Z iVWaZ hZZ Figure 30 # To align the table so the miter slot is parallel to the bandsaw blade: 1.
Aligning Fence Id ZchjgZ Xjii^c\ VXXjgVXn l]Zc i]Z [ZcXZ ^h [^ghi ^chiVaaZY! i]Z [ZcXZ h]djaY WZ Va^\cZY l^i] i]Z b^iZg hadi# To align the fence parallel with the miter slot: 9>H8DCC:8I 76C9H6L ;GDB EDL:G 1. 2. BV`Z hjgZ i]Z b^iZg hadi ^h Va^\cZY l^i] i]Z WVcYhVl WaVYZ hZZ Page 27 # 3. >[ i]Z [ZcXZ ^h bdjciZY dc i]Z aZ[i"]VcY h^YZ d[ i]Z WaVYZ! gZbdkZ ^i VcY gZbdjci ^i cZmi id i]Z b^iZg hadi# 4.
Pointer Calibration Miter Gauge Ndjg cZl WVcYhVl ^h Zfj^eeZY l^i] V [ZcXZ bZV" hjgZbZci hnhiZb i]Vi ^cXajYZh V [ZcXZ ed^ciZg! l]^X] bjhi WZ XVa^WgViZY l]Zc i]Z WVcYhVl ^h [^ghi hZi je# I]Z b^iZg \Vj\Z cZZYh id WZ XVa^WgViZY id i]Z WaVYZ l]Zc ^i ^h [^ghi bdjciZY ^c i]Z b^iZg hadi# To calibrate the pointer: 1. EaVXZ dcZ ZY\Z d[ V bVX]^c^hi h hfjVgZ V\V^chi i]Z [VXZ d[ i]Z b^iZg \Vj\Z VcY i]Z di]Zg V\V^chi i]Z WaVYZ [VXZ! Vh h]dlc ^c Figure 35# 1.
Tensioning Blade 6. Cdl! hadlan ^cXgZVhZ i]Z iZch^dc jci^a i]Z WaVYZ hideh [ajiiZg^c\! i]Zc i^\]iZc i]Z iZch^dc Vcdi]Zg fjVgiZg ijgc# 6 egdeZgan iZch^dcZY WaVYZ ^h ZhhZci^Va [dg bV`^c\ VXXjgViZ Xjih VcY ^h gZfj^gZY WZ[dgZ bV`^c\ bVcn WVcYhVl VY_jhibZcih# :kZgni^bZ ndj gZeaVXZ i]Z WaVYZ! eZg[dgb i]^h egdXZYjgZ WZXVjhZ Vaa WaVYZh iZch^dc Y^[[ZgZcian# 7.
3. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z WaVYZ \j^YZ Xdc" igdah h]dlc ^c Figure 36 & 37# 7ZVg^c\ GdiVi^dc 7dai AViZgVa 6Y_# GdY 7dai
To adjust the lower blade guides: 1. BV`Z hjgZ i]Z WaVYZ ^h igVX`^c\ egdeZgan VcY i]Vi ^i ^h XdggZXian iZch^dcZY# Adjusting Support Bearings 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2. 3. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z WaVYZ \j^YZ Xdc" igdah h]dlc ^c Figure 39# 7aVYZ
5. I^\]iZc i]Z \j^YZ WadX` VhhZbWan hXgZl# To adjust the lower support bearing: 6. AddhZc i]Z Wdai dc i]Z hjeedgi WZVg^c\ VY_jhibZci h]V[i·^[ ^i ^h cdi VagZVYn addhZ# 1. BV`Z hjgZ i]Z WaVYZ ^h igVX`^c\ egdeZgan VcY ^h XdggZXian iZch^dcZY# 7. Jh^c\ V [ZZaZg \Vj\Z WZilZZc i]Z hjeedgi WZVg^c\ VcY i]Z WaVYZ! edh^i^dc i]Z WZVg^c\ %#%&+ VlVn [gdb i]Z WVX` d[ i]Z WaVYZ! Vh ^aajhigViZY ^c Figure 42# 2. 9>H8DCC:8I 76C9H6L ;GDB EDL:G %#%&+
SECTION 4: OPERATIONS Overview To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.
Foot Brake Key Switch I]Z BdYZa <%*+-$<%*+. ^h Zfj^eeZY l^i] V [ddi WgV`Z Figure 45 # JhZ i]Z WgV`Z dcan ^c ZbZg" \ZcXn h^ijVi^dch id Y^hXdccZXi edlZg id i]Z bdidg VcY Wg^c\ i]Z WaVYZ id V ]Vai# DcZ d[ i]Z bdhi jhZ[ja hV[Zin [ZVijgZh d[ i]Z BdYZa <%*+-$<%*+.
Guide Post Ripping I]Z \j^YZ edhi! h]dlc ^c Figure 47! XdccZXih i]Z jeeZg WaVYZ \j^YZ VhhZbWan id i]Z WVcYhVl# I]Z \j^YZ edhi Vaadlh i]Z WaVYZ \j^YZ VhhZbWan id bdkZ je dg Ydlc k^V V gVX` VcY e^c^dc# >c dgYZg id Xji VXXjgViZan! i]Z WaVYZ \j^YZ VhhZbWan bjhi WZ cd bdgZ i]Vc & [gdb i]Z ide d[ i]Z ldg`e^ZXZ Vi Vaa i^bZh·i]^h edh^i^dc^c\ egdk^YZh i]Z WZhi hjeedgi [dg i]Z WaVYZ# G^ee^c\ ^h i]Z egdXZhh d[ Xjii^c\ l^i] i]Z \gV^c d[ i]Z lddY hidX`# ;dg eanlddY VcY di]Zg egd"
Crosscutting Resawing 8gdhhXjii^c\ ^h i]Z egdXZhh d[ Xjii^c\ VXgdhh i]Z \gV^c d[ lddY# ;dg eanlddY VcY di]Zg egdXZhhZY lddY! XgdhhXjii^c\ h^bean bZVch Xjii^c\ VXgdhh i]Z l^Yi] d[ i]Z bViZg^Va# GZhVl^c\ Figure 50 ^h i]Z egdXZhh d[ Xjii^c\ V WdVgY ^cid ild dg bdgZ i]^ccZg WdVgYh# I]Z bVm^" bjb WdVgY l^Yi] i]Vi XVc WZ gZhVlc ^h a^b^iZY Wn i]Z bVm^bjb Xjii^c\ ]Z^\]i d[ i]Z WVcYhVl# To make a 90˚ crosscut: DcZ d[ i]Z bdhi ^bedgiVci Xdch^YZgVi^dch l]Zc gZhVl^c\ ^h WaVYZ hZaZXi^dc#
Blade Lead >i ^h Xdbbdc [dg V WVcYhVl WaVYZ id lVcYZg d[[ i]Z Xji a^cZ l]Zc hVl^c\ Vh h]dlc ^c Figure 51# I]^h ^h XVaaZY WaVYZ aZVY# Figure 50.
Table Tilt Personal injury or death can occur if the bandsaw starts during table adjustment. Disconnect power from the bandsaw before performing table adjustments. I]Z WVcYhVl iVWaZ l^aa i^ai *ß aZ[i VcY )*ß g^\]i id egdk^YZ V l^YZ gVc\Z d[ Xjii^c\ dei^dch# To tilt the table: 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2.
Blade Information HZaZXi^c\ i]Z g^\]i WaVYZ gZfj^gZh V `cdlaZY\Z d[ i]Z kVg^djh WaVYZ X]VgVXiZg^hi^Xh id bViX] i]Z WaVYZ l^i] i]Z eVgi^XjaVg Xjii^c\ deZgVi^dc# Straight Cutting: JhZ i]Z aVg\Zhi l^Yi] WaVYZ i]Vi ndj dlc# CVggdl WaVYZh XVc Xji i^\]i XjgkZh V hbVaa gVY^jh Wji VgZ cdi kZgn \ddY Vi Xjii^c\ higV^\]i a^cZh WZXVjhZ i]Zn cVijgVaan lVcYZg WaVYZ aZVY # =dlZkZg! aVg\" Zg WaVYZh VgZ bjX] WZiiZg Vi Xjii^c\ higV^\]i a^cZh! Wji [jcXi^dc eddgan Vi Xjii^c\ hbVaa
Hook: I]Z iZZi] dc i]^h hinaZ ]VkZ V edh^" i^kZ Vc\aZ YdlclVgY l]^X] bV`Zh i]Zb Y^\ ^cid i]Z bViZg^Va! VcY i]Z \jaaZih VgZ jhj" Vaan gdjcYZY [dg ZVh^Zg lVhiZ gZbdkVa# I]ZhZ WaVYZh VgZ ZmXZaaZci [dg i]Z idj\] YZbVcYh d[ gZhVl^c\ VcY g^ee^c\ i]^X` bViZg^Va# Tooth Pitch JhjVaan bZVhjgZY Vh IE> iZZi] eZg ^cX] ! iddi] e^iX] YZiZgb^cZh i]Z h^oZ d[ i]Z iZZi]# BdgZ iZZi] eZg ^cX] [^cZ e^iX] l^aa Xji hadlZg! Wji hbddi]Zg0 l]^aZ [ZlZg iZZi] eZg ^cX] XdVghZ e^iX] l^aa
Blade Changes Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades. To remove a blade: 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G Figure 56. :mVbeaZ d[ eaVX^c\ WaVYZ dc i]Z l]ZZah# 3. 6Y_jhi iZch^dc Vh YZhXg^WZY dc Page 30# 4. 6Y_jhi igVX`^c\ ^[ cZZYZY hZZ Page 21 # 5.
688:HHDG>:H SECTION 5: ACCESSORIES Replacement Blades I]ZhZ gZeaVXZbZci WaVYZh VgZ b^aaZY [dg ZmVXi iddi] hZi VcY VgZ bVYZ l^i] ]^\] fjVa^in idda hiZZa# G1094—Bandsaw Power Feeder with Fence, Single-Phase 180" Carbon Steel Replacement Blades for the Model G0568/G0569. MODEL =+.-<+.-. =+..% =+..& =+..' =+..( =+..) =+..* =+..
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.
G1163—1HP Dust Collector :[[ZXi^kZ Yjhi XdaaZXi^dc cdi dcan `ZZeh ndjg h]de XaZVcZg VcY bdgZ eaZVhVci id ldg` ^c! ^i XVc Vahd `ZZe ndj ]ZVai]^Zg# Djg hnhiZbh [ZVijgZ edlZg[ja bdidgh VcY XdckZc^Zci XdaaZXi^dc WV\h " hd i]Zn gZ ^YZVa [dg _jhi VWdji Vcn"h^oZY lddYldg`^c\ deZgV" i^dc# H2993—4-Pc Machinist Square Set I]^h ^h V ]VcYn hZi id ]VkZ VgdjcY# :VX] hfjVgZ ^h [^cZan \gdjcY hiV^caZhh hiZZa# 6aa ]VkZ Xdbbdc WZVb VcY WaVYZ l^Yi]h VcY i]^X`cZhhZh l]^X] l^aa Vaadl i]Zb id WZ jhZY ^c XdbW^cVi^dc#
H1052—Clear Flexible Hose 4" x 10' G1536—Black Flexible Hose 4" x 10' G3179—Heavy-Duty Clear Flex Hose 4" x 10' G8830—Hose Hanger 4 1⁄2" G1552—Y-Fitting 4" x 4" x 4" G1545—90° Elbow 4" G2482—Hose Coupler (Splice) 4" G2974—Wire Hose Clamp 4" G1843—Plastic Blast Gate 4" G4679—Anti-Static Grounding Kit LZ kZ ]VcY e^X`ZY V hZaZXi^dc d[ Xdbbdcan jhZY Yjhi XdaaZXi^dc XdbedcZcih [dg bVX]^cZh l^i] ) Yjhi edgih# G7315—Super Heavy-Duty E:AB 8AJ Mobile Base I]^h eViZciZY! hjeZg ]ZVkn"Yjin bdW^aZ bVX]^cZ WV
SECTION 6: MAINTENANCE Unpainted Cast Iron Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
To lubricate the blade guide rack and pinion: To lubricate the tension adjustment assembly: 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2. AdlZg i]Z WaVYZ \j^YZ jci^a ^i gZVX]Zh i]Z iVWaZ# 3. L^eZ d[[ Vcn Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYje dc i]Z gVX` Figure 71 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2. DeZc i]Z ide l]ZZa XdkZg VcY add` i]gdj\] i]Z ide d[ i]Z l]ZZa# 3.
To lubricate the table tilt rack and pinion assembly: To lubricate the trunnions: 1. 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2. L^i] i]Z iVWaZ eZgeZcY^XjaVg id i]Z WaVYZ! l^eZ d[[ Vaa Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYje [gdb i]Z gVX`# 2. BdkZ i]Z iVWaZ je jci^a ^i gZVX]Zh ^ih bVm^bjb )*ß Vc\aZ VcY l^eZ d[[ Vaa ZmXZhh \gZVhZ VcY hVlYjhi [gdb i]Z igjcc^dch# 3. 3.
SECTION 7: SERVICE GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m dg VY_jhi ndjg bVX]^cZ ^[ V egdWaZb YZkZa" deh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc BVX]^cZ ]Vh ZmXZhh^kZ k^WgVi^dc dg cd^hZ# &# '# (# )# K"WZai iZch^dc ^cXdggZXi# 7Zci! Yjaa! dg YVbV\ZY WaVYZ# AddhZ dg YVbV\ZY WaVYZ# 7aVYZ lZaY XdciVXi^c\ hjeedgi WZVg^c\ dg WaVYZ \j^YZh# *# AddhZ bVX]^cZ XdbedcZci# +# BVX]^cZ ^cXdggZXian bdjciZY dc [addg# &# I^\]iZc K"WZai# HZZ Page 54.
Hnbeidb Edhh^WaZ 8VjhZ IVWaZ ]VgY id i^ai# &# HVlYjhi dg e^iX] igVeeZY WZilZZc igjcc^dc &# 8Va^WgViZ ed^ciZg$hXVaZ Vi igjZ )* YZ\gZZh# VcY WVhZ# '# BZiVa Wjggh dc igjcc^dc# '# GZbdkZ Wjggh# I]Z Xjih VgZ gdj\]! &# 7aVYZ ^h dkZgadVYZY VcY il^hih# dg h]dl hXdg^c\# '# I]Z WaVYZ IE> ^h idd XdVghZ# (# I]Z WaVYZ ^h addhZ VcY ha^ee^c\ dc l]ZZah# )# 7aVYZ igVX`^c\ ^h ^cXdggZXi# *# I]Z WaVYZ ]Vh b^hh^c\ dg WZci iZZi]# +# I]Z WaVYZ ]Vh V [Vjain lZaY# Edhh^WaZ Hdaji^dc &# '# (# )# *# +# 9ZXgZ
Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc 7aVYZ igVX`h ^cXdggZXian! dg XdbZh d[[ l]ZZah# &# '# (# )# *# +# ,# &# '# (# )# *# +# ,# IgVX`^c\ ^h cdi VY_jhiZY egdeZgan# L]ZZah VgZ cdi XdeaVcVg# 7aVYZ iZch^dc ^h idd addhZ# 7aVYZ \j^YZh cZZY VY_jhibZci# ;ZZY^c\ ldg`e^ZXZ idd [Vhi# >cXdggZXi WaVYZ [dg WVcYhVl# 7aVYZ ^h WZaa"bdji]ZY! ldgc dg Yjaa# -# GjWWZg i^gZ dc l]ZZa ^h YVbV\ZY dg ldgc# I]Z Xji ^h Xgdd`ZY! dg i]Z WaVYZ lVcYZgh WaVYZ aZVY # &# I]Z [ZZY egZhhjgZ ^h idd ]^\] dg
Checking and Tensioning V-Belts To tension the V-belts: 1. 9>H8DCC:8I 76C9H6L ;GDB EDL:G 2.
Replacing V-Belt Tools Needed: QTY =Zm LgZcX] +bb ############################################## & LgZcX] &(bb ################################################### & To replace the V-belt: 1# 9>H8DCC:8I 76C9H6L ;GDB EDL:G Adjusting Wheel and Blade Brushes I]Z adlZg l]ZZa XdbeVgibZci XdciV^ch i]Z Wgjh]" Zh h]dlc ^c Figure 78# I]ZhZ Wgjh]Zh VgZ YZh^\cZY id hlZZe hVlYjhi d[[ i]Z l]ZZa i^gZ VcY WaVYZ Vh i]Z WVcYhVl ^h deZgVi^c\# >c dgYZg id ldg` egdeZgan! i]Z Wgjh]Zh bjhi WZ bV`^c\ Xdc" iVXi
Adjusting Tension Lever Adjusting Guide Post Travel I]Z fj^X` gZaZVhZ iZch^dc aZkZg ^h hZije XdggZXian [dg jhZ l^i] i]Z egZ^chiVaaZY &-& WaVYZ# =dlZkZg! ^[ ndj ^chiVaa V Y^[[ZgZci aZc\i] WaVYZ! ndj l^aa cZZY id VY_jhi i]Z iZch^dc aZkZg VY_jhibZci hXgZl hd i]Z fj^X` gZaZVhZ iZch^dc aZkZg ldg`h XdggZXian# I]Z \j^YZ edhi VhhZbWan h]djaY gZbV^c eVgVa" aZa l^i] i]Z WaVYZ [gdci"id"WVX` VcY h^YZ"id"h^YZ Vadc\ ^ih aZc\i] d[ igVkZa# >[ ^i YdZh cdi! [daadl i]ZhZ ^chigjXi^dch id XdggZXian
5. AddhZc i]Z \j^YZ edhi adX` `cdW! adlZg i]Z \j^YZ edhi id l^i]^c & d[ i]Z iVWaZ ide! i]Zc i^\]iZc i]Z `cdW# 8.
6. EaVXZ i]Z \j^YZ edhi \jVgY dc ide d[ i]Z \j^YZ edhi VhhZbWan hd ndj XVc VXXZhh i]Z \j^YZ edhi WgVX`Zi# 7. AddhZc i]Z [djg hXgZlh h]dlc ^c Figure 81 Zcdj\] id [^i bZiVa h]^bh WZilZZc i]Z [gVbZ VcY i]Z \j^YZ edhi WgVX`Zi hZZ Figure 83 # ·>[ i]Z \j^YZ edhi id WaVYZ Y^hiVcXZ ^h \gZViZg Vi i]Z Wdiidb i]Vc Vi i]Z ide! eaVXZ V h]^b WZilZZc i]Z Wdiidb d[ i]Z WgVX`Zi VcY i]Z [gVbZ H]^b 6 # I]^h l^aa i^ai i]Z Wdiidb d[ i]Z \j^YZ edhi idlVgY i]Z WaVYZ# 8.
Wheel Alignment 4" L]ZZa Va^\cbZci ^h dcZ d[ i]Z bdhi Xg^i^XVa [VXidgh [dg dei^bVa eZg[dgbVcXZ [gdb ndjg WVcYhVl# 21" =ZVi! k^WgVi^dc! lVcYZg^c\! WaVYZ lZVg! i^gZ lZVg VcY dkZgVaa WVcYhVl lZVg VgZ Xdch^YZgVWan YZXgZVhZY l]Zc i]Z l]ZZah VgZ egdeZgan Va^\cZY dg ¸XdeaVcVg#¹ 8deaVcVg l]ZZah VjidbVi^XVaan igVX` i]Z WaVYZ Wn WVaVcX^c\ ^i dc i]Z Xgdlc d[ i]Z l]ZZa# I]^h ^h `cdlc Vh XdeaVcVg igVX`^c\# 70¼" Components and Hardware Needed: Qty ,%&$) Adc\ LddY ' m ) ###########################
5.
SECTION 8: WIRING I]ZhZ eV\Zh VgZ XjggZci Vi i]Z i^bZ d[ eg^ci^c\# =dlZkZg! ^c i]Z he^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\" Zh id i]Z ZaZXig^XVa hnhiZbh d[ [jijgZ bVX]^cZh# HijYn i]^h hZXi^dc XVgZ[jaan# >[ i]ZgZ VgZ Y^[[ZgZcXZh WZilZZc ndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^XVa Hjeedgi Vi *,% *)+".++( [dg Vhh^hiVcXZ 7:;DG: bV`^c\ Vcn X]Vc\Zh id i]Z l^g^c\ dc ndjg bVX]^cZ# Wiring Safety Instructions 1. 2. 3. 4. SHOCK HAZARD.
G0568 Wiring Diagram 68 '(%K &s +%=O 9ddg Hl^iX] 7aVX` 9ddg Hl^iX] &) C8 CD 8DB L]^iZ GZY CD &( L^gZ 8dccZXidg CD HiZe Hide Hl^iX] 8DB HiZe Hide Hl^iX] C8 '' HIDE '& '' CD Hide '& &( , &) - &( HiVgi 6 7 B8 6 &) & ( * , ' ) + CD D#A 7 .- HiVgi .* &( ' ) + - @Zn Hl^Xi] .+ &) @Zn Hl^iX] .+ .* B Bdidg "+'" The motor wiring shown here is current at the time of printing, but it may not match your machine.
G0569 Wiring Diagram 9ddg Hl^iX] && 68 ''%K$))%K (s +%=O &' CD &( 9ddg Hl^iX] &) CD HiZe Hide Hl^iX] 8DB 7aVX` L]^iZ GZY CD C8 L^gZ 8dccZXidg 8DB '' C8 HiZe Hide Hl^iX] Hide Hl^iX]
"+)" *- *, *. *, *' *( -* *) *+ ,( ,) ,* ,+ '-. &'+ &', -' &%* &%+ (& (%% (%& &) &* (&, &, .% (* (&) (&* (+ (, (( () ()% '("& '("' & ' ( ) * + , . (. &% && &' &( '& '' '( ') '* '+ ', (' ''., (%' &*&'. '.- &. '% &+ .& .' -. (&+ -'6 G0569 (% &)' &(, &)( &(&)) &(. &)* &)% &)+ &), &). &*% &)- .) ... .* &%% .+ &%& ., &%' '.& &%( &%) .( '.) '.( -( -) '.% -* -- -+ -, &(' &(& &'& &%&%. &&% &'' &'( &&& &') &'* &() &(% &(( &'&'. &%, &&( &&' &&) &&* &&, &&+ ,, ,,.
Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 23 23-1 23-1 23-2 23-2 23-3 23-4 23-5 23-6 23-7 23-7 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 HANDLE KNOB M16-1.5 HANDLE SHAFT HEX NUT M16-1.5 ECCENTRIC SHAFT BUTTON HD CAP SCR M8-1.25 X 16 LOCK WASHER 10MM KNOB SCREW M10-1.5 X 25 LOCK HANDLE M10-1.5 KNOB SCREW M10-1.5 X 25 TRANSLUCENT PIECE RIVET 3.2 X 10 LATCHING KNOB 6MM CAP SCREW M6-1 X 20 HEX BOLT M10-1.
Main Parts List Continued REF PART # DESCRIPTION REF PART # DESCRIPTION 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 LOCATE PLATE FLAT HD SCR M5-.8 X 16 SPRING 12 X 4 X 70 BUSHING PRESS BLOCK SET SCREW M5-.8 X 5 THRUST BEARING 51201 SET SCREW M5-.8 X 5 TENSION LINE SPECIAL BOLT HANDWHEEL CAP SCREW M6-1 X 25 SQUARE SHAFT FLAT WASHER 8MM CAP SCREW M8-1.25 X 25 UPPER WHEEL HINGE ASSY SET SCREW M10-1.
Table &-% '.+ &** &,. &+' &*, &,- &+( &,, &+) &*+ &-( &,+ &-) &*- &+* &,* &++ &*. &,) &+, &,( &+% &+- &,' &-' &+. &-& &+& &,& &,% REF PART # DESCRIPTION REF PART # DESCRIPTION 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 FENCE KNOB SCREW M10-1.5 X 25 POINTER FLANGE SCREW M5-.8 X 8 FLAT WASHER 6MM LOCK WASHER 4MM CAP SCREW M8-1.25 X 20 CAP SCREW M10-1.
Guide Post &.+ ''& &., &.- &.* &-* ''% &.. '%% &.) '', ''- ''+ ''. '%& &.( '&. '%' '&- '%( &.' '%) &-+ '-, &-, '') ''* ''' ''( &)& '&* &-. &.% &.& '(% '&, '%* '&+ '%+ '&* '%, '&) '%- '&( '(& '(' '(( ')+ ')* '() '(* '(+ ')% '(. '(- '(, ')) '%.
Blade Guides '+, ',,6 ',* ',+ '+& '+- '+) '++ '+* '+( ',% '+& '+- '*.6 '-% ',( ',) '+) '*- '+( '+& ',.6 '+'6 '*, ',( ',) ',* ',+ '+& ',,6 '), ** ')').
Label Placement ('% ('& (%* (%+ (&' (%, (&& (&% (%. (%- (%. (%. (&(&. (%+ (&( REF PART # DESCRIPTION REF PART # DESCRIPTION 305 305 306 307 308 309 310 311 MACHINE ID LABEL G0568 MACHINE ID LABEL G0569 DONT OPEN 2W X 3.3H BANDSAW BLADE 2W X 3.3H UNPLUG BANDSAW 2W X 3.3H ELECTRICITY 1.4W X 1.2H READ MANUAL 2W X 3.3H SAFETY GLASSES 2W X 3.
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WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
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