MODEL G0596-99 INDUSTRIAL BENCH GRINDER OWNER'S Manual Copyright © JANUARY, 2006 By Grizzly Industrial, Inc. REVISED october, 2009 (BL) Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION................................................................................................................................ 2 Manual Accuracy......................................................................................................................... 2 Contact Info................................................................................................................................. 2 Identification.....................................................
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Machine Specfications Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 Model G0596-99 G0596 G0597 G0598 1 11⁄2 2 110, 1-PH 220V, 1-PH 220V, 1-PH 220V, 3-PH Amps 14A 8.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Machinery 7. 8. 9. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZY eZdeaZ id hiVgi i]Z bVX]^cZ# UNATTENDED OPERATION.
Additional Safety for Grinders 1. EYE PROTECTION. Grinding ejects small particles at a high rate of speed. ALWAYS wear safety glasses when using this machine. 2. MOUNTING TO BENCH/STAND. An unsecured grinder may become dangerously out of control during operation. Make sure grinder is FIRMLY secured to a bench/ stand before use. 3. WHEEL SPEED RATING. Wheels operated at a faster speed than rated for may break or fly apart.
SECTION 2: CIRCUIT REQUIREMENTS Power Connection Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The motor for your machine may draw the following amps at maximum load. G0596 at 110V Single-Phase................ 14 G0597 at 220V Single-Phase............... 8.5 G0598 at 220V Single-Phase................ 12 G0599 at 220V 3-Phase..............
Grounding Extension Cords In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected to the grounding prong on the plug; likewise, the outlet must be properly installed and grounded. All electrical connections must be made in accordance with local codes and ordinances. We do not recommend the use of extension cords.
SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G0596-99 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.
Inventory Mounting After all the parts have been removed from the box you should have the following items: Mount the grinder on the optional H7834 stand (see Page 17), or a workbench that is sturdy enough to hold the weight of the machine and any downward pressure that may be applied during operation. Box 1: Qty A. Grinder........................................................ 1 B. Wrench 38mm (G0596/G0597)................... 1 C. Wrench 50mm (G0598/G0599)...................
Dust Collection Test Run The test run ensures that the grinder and grinder wheels were not damaged during shipping. DO NOT operate the Model G0596-99 without an adequate dust collection system. This grinder creates substantial amounts of dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. The Model G0596-99 features a dust port at the rear of the grinding wheel.
Hardware Recognition Chart -12- Model G0596-99 (Mfg.
SECTION 4: OPERATIONS Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses with face shield, a respirator, and hearing protection when operating this machine. Grinding Tips The grinder is a safe tool when used properly. In addition to the safety instructions in this manual, the most important safety consideration is to use common sense at all times. What may be okay in one situation, may not be safe in another.
Wheel Care Wheel Selection Your safety when grinding depends, on a large part, on the condition of the wheel during grinding. A wheel in poor condition presents the possibility of breaking apart during rotation and injuring the operator and others in the area. The Model G0596/G0597 only accepts Type 1 wheels with a 1" bore. The Model G0598/G0599 only accepts Type 1 wheels with a 11⁄4" bore. Here are some tips to help you avoid breaking the wheel: • Always transport, store and handle wheels with care.
Wheel Inspection Before mounting a new grinding wheel, it must be inspected. Do not assume that a wheel is in sound condition just because it is new—often damage can occur in shipping, with age, or with exposure to moisture. First, do a Visual Inspection. Look for any cracks, chips, nicks or dents in the surface of the wheel. If you see any of these, DO NOT use the wheel. Second, do a Ring Test. This test will give you an indication of any internal damage that may not be obvious during a visual inspection.
Wheel Replacement cjbc ^ ajb B (*% d Y 7 cY UNPLUG THE GRINDER! ^Z 1. [ g^ The wheel guard must be removed in order to mount or dismount a grinding wheel. To replace a grinding wheel: K ^i Z IneZ"& % G E 6 Dm^Y ALWAYS visually inspect and perform a “ring test” on a wheel before assembly. DO NOT use damaged wheels! EVeZg 9^hXh Figure 6. Assembly order for wheel installation. Arbor Nut 2. Remove the wheel guard. 3. Use a wrench on the arbor nut.
ACCESSORIES SECTION 5: ACCESSORIES G0596 Replacement Wheels Model H8880—8 x 1 x 1" Al Oxide 24 Grit Model H8881—8 x 1 x 1" Al Oxide 36 Grit Model H7834—341⁄2" Stand for Industrial Bench Grinders.
SECTION 6: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Motor will not start. 1. Low voltage. 1. Check power line for proper voltage. 2. Open circuit in motor or loose connections. 2.
SECTION 7: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. Wiring Safety Instructions 1. SHOCK HAZARD.
G0596 Wiring Diagram #/,/2 +%9 L A 7 A < L L 7A68@ ############### 7 L=>I: ############### L
G0597/G0598 Wiring Diagram #/,/2 +%9 L A 7 A < L 7A68@ ############### 7 L=>I: ############### L
G0599 Wiring Diagram #/,/2 +%9 7 A L L A < 7 7 7A68@ ############### 7 L=>I: ############### L
+ Model G0596-99 (Mfg. since 3/06) )+ )* . * - && &* ) ), (- '& &% '% &' & ' '+ (% (& '. '. )) &. (- ') &( (( (' (. )% '' (* )( ( (+ '* &) ', .
Parts Breakdown Shield &'"&* &'"&+ &'". &'"&( &'"&' &'"& &'"+ &'") &'"&) &'"&% &'"( &'"&- &'"&'"&. &'"&) &'"* &'"&* &'"' &'"&& &'", &'"&, &'"&) Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
Parts List G0596-G0597 REF PART # DESCRIPTION REF PART # DESCRIPTION 1 H7834 STAND (OPTIONAL) 12-17 P0596012-17 LAMP COVER 2 P0596002 MOTOR 1HP,110,1PH (G0596) 12-18 P0596012-18 SPECIAL WASHER 2-1 P0596002-1 CAPACITOR 30M 250V 12-19 PW08 FLAT WASHER #8 2 P0597002 MOTOR 1.
Parts List G0598-G0599 REF PART # DESCRIPTION REF PART # DESCRIPTION 1 H7834 STAND (OPTIONAL) 14 P0596014 SPARK HOOD 2 P0598002 MOTOR 2HP, 1PH, 220V(G0598) 15 P0598015 TOOL REST SUPPORT 2-1 P0597002-1 CAPACITOR 50MFD-250VAC 16 P0598016 WRENCH 50MM (G0598-G0599) 2 P0599002 MOTOR 3HP, 3PH, 220V(G0599) 17 P0598017 SPARK SHIELD(G0598) 3 P0598003 WHEEL GUARD, RIGHT 17 P0599017 SPARK SHIELD(G0599) 4 P0598004 WHEEL GUARD, LEFT 18 P0596018 SPARK SHIELD BRACKET 5 P0598005
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WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
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