Owner Manual Jointer G0604

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MODEL G0604

6" X 56" JOINTER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8349 PRINTED IN CHINA.

Summary of content (56 pages)

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MODEL G0604 6" X 56" JOINTER OWNER'S MANUAL COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8349 PRINTED IN CHINA.
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet.............................................
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SECTION 7: SERVICE ................................................................................................................... 31 Troubleshooting Guide ............................................................................................................. 31 Inspecting Knives ..................................................................................................................... 33 Adjusting/Replacing Knives .........................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0604 6" X 56" Jointer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. If you have any comments regarding this manual, please write to us at the address below: We are pleased to provide this manual with the Model G0604.
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0604 6" X 56" Jointer Design Type: .................................................................................................... Floor Model Overall Dimensions: Table Size .............................................................................................. 6" W x 551⁄2" L Height (from floor to table) .......................................................
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Identification D C B F A G E H M N L I K J A. B. C. D. E. F. G. H. I. J. K. L. M. N.
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
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Additional Safety for Jointers 1. JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from kickback. If you do not understand what kickback is, or how it occurs, DO NOT operate this machine. 2. OUTFEED TABLE ALIGNMENT.
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Grounding In the event of an electrical short, grounding reduces the risk of electric shock.
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SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! Items Needed for Setup The following items are needed to complete the setup process, but are not included with your machine: DESCRIPTION Qty • People for Lifting ........................................ 2 • Straightedge (see Page 28) ..............
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Inventory A After all the parts have been removed from the two boxes, you should have the following items: Jointer Box: (Figure 2) Qty A. Jointer Assembly ........................................ 1 B. Carriage ...................................................... 1 C. Fence ......................................................... 1 D. Extension Table.......................................... 1 E. Push Blocks................................................ 2 F. Cutterhead Guard...........................
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Hardware Recognition Chart -12- G0604 6" X 56" Jointer
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Cleanup Wheel Assembly The unpainted cast iron surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
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Jointer V-Belt Components and Hardware Needed: Qty Jointer Assembly ............................................... 1 Stand Assembly w/Motor................................... 1 Cap Screws M8-1.25 x 25 ................................. 4 Lock Washers 8mm........................................... 4 Components and Hardware Needed: Qty V-Belt ................................................................. 1 Belt Guard ......................................................... 1 Flange Bolts M6-1 x 12 ....
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Cutterhead Pulley �� Motor Pulley Figure 8. Pulleys aligned. 5. Remove the V-belt and loosen the motor mount fasteners. 6. Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley, then replace and retension the V-belt. Checking Outfeed Table Height The outfeed table MUST be level with the knives when they are at top dead center (their highest point during rotation) or the workpiece cannot be fed across the jointer safely. To check the outfeed table height: 1.
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Extension Table When correctly set, the knife will barely touch the straightedge, as shown in Figure 11. —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or it is below the straightedge, then the outfeed table must be reset. Refer to Setting Outfeed Table Height on Page 38. Components and Hardware Needed: Qty Extension Table................................................. 1 Cap Screws M6-1 x 20 ......................................
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Fence Components and Hardware Needed: Qty Carriage ............................................................. 1 Fence................................................................. 1 Cap Screws M10-1.5 x 30 ................................. 2 Flat Washers 10mm .......................................... 2 Cap Screws M8-1.25 x 30 ................................. 2 To install the fence: 1. Attach the fence carriage to the back of the table base (see Figure 13), but do not fully tighten the bolts yet.
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Cutterhead Guard The cutterhead guard is a critical safety feature on this machine—you MUST install and verify its operation before using the jointer! Failure to install this guard will greatly increase the chances of a serious injury. Pedestal Switch Components and Hardware Needed: Qty Pedestal Switch ................................................. 1 Cap Screws M8-1.25 x 20 ................................. 2 Lock Washers 8mm........................................... 2 Flat Washers 8mm ................
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Knife Setting Jig Dust Port Components and Hardware Needed: Qty Knife Setting Jig Rod ......................................... 1 Knife Setting Jig Foot ........................................ 2 E-Clip ................................................................. 4 Components and Hardware Needed: Qty Dust Port ........................................................... 1 Phillips Screws M5-.8 x 16 ................................ 4 Flat Washers 5mm ............................................
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Test Run Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.
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SECTION 4: OPERATIONS Operation Safety Basic Controls This section covers the basic controls used during routine operations. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. START & STOP Buttons (Figure 21) START Button STOP Button Loose hair and clothing could get caught in machinery and cause serious personal injury.
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Stock Inspection and Requirements Fence Movement: The fence has a lock that keeps it in position (Figure 23). To move the fence, loosen the lock and slide the fence where needed. Here are some rules to follow when choosing and jointing stock: • Fence Lock Figure 23. Fence lock location. Fence Tilting: The tilt lock (Figure 24) secures the fence at any position in the available range. The plunger locks into an indexing ring to easily set the fence tilt to 90° after moving it.
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• Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. Never joint MDF, particle board, plywood, laminates or other synthetically made materials. • Make sure all stock is sufficiently dried before jointing.
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Surface Planing To surface plane on the jointer: 1. The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 28 & 29) to prepare it for surface planing on a thickness planer. Read and understand SECTION 1: SAFETY, beginning on Page 6. 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 22. NOTICE 3. Set the cutting depth for your operation.
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Edge Jointing The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 30 & 31) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. NOTICE If you are not experienced with a jointer, set the depth of cut to zero, and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation. To edge joint on the jointer: 1.
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Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 32 & 33). The Model G0604 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be locked anywhere between these angles. NOTICE If you are not experienced with a jointer, set the depth of cut to zero, and practice feeding the workpiece across the tables as described below.
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SECTION 5: ACCESSORIES G3640—Power Twist® V-Belt - 1⁄2" x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belt can be customized in minutes to any size—just add or remove sections to fit your needs. Size: 1⁄2" x 48"; replaces all "A" sized V-belts. Requires one Power Twist ® V-belt to replace the stock V-belt on the Model G0604.
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G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96® Gun Treatment 12 oz Spray H3789—G96® Gun Treatment 4.5 oz Spray H9221—6" HSS Replacement Jointer Knives (Set of 4) H1411—PowerHands™ Safety Stick This safety push stick features interchangeable traction treads; one for flat stock, and one for pressing against table and fence. It also has a spring loaded push-pin for full workpiece contact. Made in the USA. Figure 38.
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G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex® Spitfire Safety Glasses H0736—Shop Fox® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors or employees.
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SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily • Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted cast iron with a metal protectant. Monthly Check • V-belt tension, damage, or wear.
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SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Guide Motor & Machine Operation Symptom Possible Cause Motor will not start. 1. Thermal overload protection tripped in 1. Press the "Reset" button on the thermal overload relay, located inside the magnetic switch. magnetic switch. 2.
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Table Symptom Tables adjust. are Possible Cause hard Possible Solution to 1. Table lock is engaged or partially 1. Completely loosen the table lock. engaged. 2. Table stops blocking movement. 2. Loosen/reset table positive stops. Cutting Symptom Possible Cause Possible Solution 1. Align outfeed table with cutterhead knife at top dead Excessive snipe (gouge 1. Outfeed table is set too low. in the end of the board center (Page 15). that is uneven with the 2. Operator pushing down on trailing end of 2.
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Inspecting Knives The height of the knives can be inspected with a straightedge to ensure that they are set evenly with the outfeed table at their highest point in the cutterhead rotation. To inspect the knives: 1. DISCONNECT JOINTER FROM POWER SOURCE! 2. Remove the cutterhead guard or block it out of the way. 3. Using a straightedge on the outfeed table, check the height of each knife at the positions shown in Figure 46.
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Knife Setting Jig Method: Both tables are lowered to fit the jig on the cutterhead, as shown in Figure 47, and the knife heights are set to just touch the middle pad of the jig. The knife setting jig makes it easy to ensure that the knives project out of the cutterhead evenly. After using the knife setting jig to set the knives, you have to re-adjust the outfeed table height to ensure that it is even with the knives at their highest point of rotation.
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6. Remove and clean the gibs and clean inside the cutterhead slot to remove all pitch or sawdust. Coat the knives and gibs with a metal protectant (Page 28), then fit the gibs back in the cutterhead with the new knives. 7. Adjusting the knife heights: 8. Jack Screws: Using a 3mm hex wrench, find the jack screws through the access holes in the cutterhead (Figure 49) and rotate the jack screws to raise or lower the knife.
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Checking/Adjusting Table Parallelism 4. If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur. Tools Needed Qty Straightedge ...................................................... 1 Wrench 17mm ................................................... 1 Hex Wrench 8mm.............................................. 1 Hex Wrench 4mm.............................................. 1 Hex Wrench 3mm..............................................
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Checking Infeed Table Adjusting Table Parallelism To check the infeed table parallelism: For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine. 1.
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Eccentric Bushing Figure 56. Eccentric bushing and set screw location. 3. Setting Outfeed Table Height Set Screw Location Place the straightedge in one of the positions shown in Figure 53, and adjust the table by turning the eccentric bearings (a small hammer and punch or pin-type spanner wrench may be necessary), so that the straightedge touches the cutterhead while lying flat across the outfeed table.
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5. Place the straightedge on the outfeed table so it hangs over the cutterhead, and lower the outfeed table until the straightedge is 0.062" (1⁄16") above the cutterhead body, as determined by using the feeler gauge or combination of feeler gauges (see Figure 57). �� Figure 57. Using feeler gauge to set outfeed table height. 6.
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Calibrating Depth Scale The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct. Tools Needed Qty Straightedge ...................................................... 1 Phillips Screwdriver ........................................... 1 To calibrate the depth scale: 1. DISCONNECT JOINTER FROM POWER SOURCE! 2. Loosen the infeed table positive stop bolts. 3. Use the straightedge to help adjust the infeed table exactly even with the outfeed table, as shown in Figure 59.
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To set the 90˚ fence stop: To set the 45° outward fence stop: 1. Loosen the set screw in the plunger lock collar, shown in Figure 63, and loosen the fence tilt lock. 1. Loosen the fence tilt lock, and position the fence against the 45° outward positive stop bolt. 2. Using a 90° square, adjust the fence to the 90° position, as shown in Figure 63. 2. Loosen the jam nut on the 45˚ outward fence positive stop bolt (Figure 64).
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Wiring Diagram �� Electrical Components Motor Junction Box Switch to Power Source to Motor G0604 Wiring Diagram -42- G0604 6" X 56" Jointer
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Jointer Parts Breakdown � � � � � � � � �� G0604 6" X 56" Jointer ��
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Jointer Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 P0604001 P0604002 P0604003 P0604004 PSS11M PSS16M P0604007 PN01M PSB06M P0604012 P0604013 PW06M PN09M PSB72M PW04M PSB24M P0604019 P0604020 PW01M PN03M P0604023 PSB13M PW03M P0604026 PW03M PSB115M P0604029 P0604030 PRP42M P0604032 PB10M PN01M P0604035 P0604036 PSS16M P0604038 PSS14M P0604040 P0604041 P0604042 HANDLE STUD BUSHI
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Jointer Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 85 86 87 88 89 90 91 92 93 94 95 96 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 P0604085 PW03M PSB07M P0604088 P0604089 P0604090 P0604091 PN02M PSS01M PSS01M P0604095 P0604096 P0604098 PW03M PB02M PW01M P0604102 P0604103 P0604104 PSS14M P0604106 P0604107 P0604108 PFH07M P0604110 P0604111 PN09M BUMPER FLAT WASHER 6MM CAP SCREW M6-1 X 30 BASE RIVET SCALE ADJUSTMENT SCREW HEX NUT M10-1.
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Stand/Motor Parts Breakdown �� -46- �� G0604 6" X 56" Jointer
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Stand/Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 PS40M PW02M P0604202 PFS02M P0604204 P0604205 PW03M PN01M PS40M PW02M P0604210 PN03M PW01M P0604213 P0604214 PB86M P0604216 P0604217 PCB05 PCB11 PW07 P0604221 P0604222 PN08 PVA40 P0604225 PSS02M PK12M P0604228 PHLP HD SCR M5-.
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Warning Label Parts List �� REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 303 304 305 306 PLABEL-29 P0604302 PLABEL-14 P0604304 P0604305 P0604306 CUTTERHEAD GUARD LABEL CUTTERHEAD WARNING LABEL ELECTRICITY LABEL SAFETY GLASSES LABEL EAR PROTECTION LABEL DISCONNENCT POWER LABEL 307 308 309 310 311 312 P0604307 P0604308 P0604309 P0604310 P0604311 P0604312 READ MANUAL LABEL GRIZZLY NAMEPLATE MODEL # LABEL MACHINE ID LABEL "GRIZZLY GREEN"
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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-50- G0604 6" X 56" Jointer
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WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
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